Villager VGI 2400 User manual

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Villager
VGI 2400 (GB)
INVERTER GENERATOR
Villager VGI 2400
Operator's manual original instructions

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Villager
VGI 2400 (GB)
INTRODUCTION
Thank you for purchasing this superior quality portable generator from our
company. When operating and maintaining this product as instructed in this
manual, your generator will give you many years of reliable service.
Product Specifications:
This generator is an engine-driven, portable generators is designed to supply
electrical power to operate tools, appliances, camping equipment, lighting, or serve
as a back up power source during power outages.
AC Output
Voltage
230V
Frequency
50Hz
Power (COP)
2000W
Power (MAX)
2200W
DC Output
USB Outlet
5V DC / 1.5A
12V DC / 8A
Engine
Displacement
98 cc
Engine Type
Single cylinder, 4 Stroke, OHV,
Air Cooled
Engine Oil Type
SAE 10W30
Engine Oil
Capacity
350ml
Fuel Tank
Capacity
4,5 l
The rated power output of the generator, the following standard reference
conditions shall be used:
- Air ambient temperature: 25°C
- Relative humidity: 30%
- Max. Altitude: 1000m

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Villager
VGI 2400 (GB)
SAFETY RULES
Indicates a potentially hazardous situation which could result in
serious injury or death if not avoided.
Indicates a potentially hazardous situation which could result in
damage to equipment or property.
Injury or
damage
Read manual
before use
Wear noise
protection
Toxic fumes
Risk of fire
Risk of
explosion
Risk of electric
shock
Hot surface
Lifting hazard
Safety Instructions
The manufacturer cannot anticipate every possible hazardous circumstance that
the user may encounter. Therefore, the warnings in this manual, on tags, and on
affixed decals are not all-inclusive. To avoid accidents, the user must understand
and follow all manual instructions and use common sense.
Read and understand this manual in its entirety before
operating this generator. Improper use of this generator could
result in serious injury or death.
Exhaust gas is poisonous; do not operate in an
unventilated area.
•Using a generator indoors CAN KILL YOU IN MINUTES!
•Carbon monoxide gas is a poisonous, odorless gas that can cause headache,
confusion, fatigue, nausea, fainting, sickness, seizures, or death. If you start to
experience any of these symptoms, IMMEDIATELY get fresh air and seek
medical attention.
•Never use indoors, in a covered area, or in a confined space, even if doors and
windows are open.
•Install a battery operated carbon monoxide alarm near bedrooms.

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VGI 2400 (GB)
•Keep exhaust from this unit from entering a confined area through windows,
doors, vents, or other openings.
•When working in areas where vapors could be inhaled, use a respirator mask
according to all of its instructions.
Engine exhaust contains chemicals that lead to cause cancer
and birth defects.
•Always wash hands after handling generator.
To reduce the risk of serious injury, avoid attempting
to lift the generator alone.
Never exceed generator’s wattage / amperage capacity. This
could damage the generator and / or connected electrical
devices.
•Check operating voltage and frequency requirements of all electrical devices
prior to plugging them into the generator.
Never start or stop engine with electrical devices plugged in
to the receptacles. Failure to do so could damage the
generator and / or connected electrical devices.
•Always start the engine and let it stabilize before connecting any electronic
devices.
•Disconnect all electronic devices before stopping the engine.
Starter and other moving parts can catch on clothing,
jewelry, and hair.
•Do not wear loose clothing or gloves.
•Remove jewelry or anything else that could be caught in moving parts.
•Tie back or wear protective head covering to contain long hair.
Pull cord recoils rapidly and pulls arm towards engine faster
than you can let go which could result in injury.
•To avoid the dangers of injury caused by the sudden change of rotation
direction of the engine, pull starter cord slowly until resistance is felt, then pull
rapidly.

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VGI 2400 (GB)
Avoid contacting hot areas of this unit.
•Use caution around the muffler, cylinder, and other engine parts as they can be
extremely hot.
•Allow hot components to cool before touching.
The precautions to be respected by the user in the case of re-
supply by generating sets of an installation, depending on
existing protective measures in this installation and applicable
regulations.
Fuel is combustible and easily ignited. Do not refuel during
operation. Do not refuel while smoking or near naked flames.
Do not spill fuel.
This generator produces a very high voltage which
could result in burns or electrocution causing serious
injury or death.
•Never handle the generator, electronic devices, or any cord while standing in
water, while barefoot, or when hands or feet are wet.
•Always keep the generator dry. Never operate generator in rain or under wet
conditions.
•Never plug electronic devices into generator having frayed, worn, or bare wires.
Never touch bare wires or make contact with receptacles.
•Never permit a child or unqualified person to operate generator. Keep children
a minimum of 3m away from the generator at all times.
•If using the generator for back up power, notify the utility company.
•If connecting generator to a building’s electrical system for standby power, you
must use a qualified electrician to install a transfer switch. Failure to isolate the
generator from the power utility could result in serious injury or death to
electric utility workers.
•When using extension lines or mobile distribution networks the total length of
lines for a cross section of 1.5 mm² should not exceed 60 m; for a cross section
of 2.5 mm² this should not exceed 100 m.
•The generating set must not be connected to other power sources except with
accessory advised by the manufacturer or other generators with the same
model.
•Save these instructions. Refer to them frequently and use them to instruct
others who may use this product. If you loan someone this product, loan these
instructions also.

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VGI 2400 (GB)
Generator must be properly grounded to prevent
electrocution.
•Only operate generator on a level surface.
•Always connect the nut and ground terminal on the frame to an appropriate
ground source.
Only use this unit as intended or serious injury or death
could result.
•Do not bypass any safety device. Moving parts are covered with guards. Make
sure all protective covers are in place.
•Never transport or make adjustments to this unit while it is running.
•Never insert objects through cooling slots.
Never operate this unit if there are any broken or missing
parts and only use original Power Equipment replacement
parts specifically designed for this unit.
•Improper treatment of generator can damage the unit and shorten it’s life.
•Always repair this unit as specified in this manual. If you have any questions
contact your dealer or consult a qualified service center.
•Shut generator off if electrical output is missing, unit vibrates excessively or
begins to smoke, spark or emit flames.
The user that he shall conform to regulations of electrical
safety applicable to the place where the generating sets are
used.

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Villager
VGI 2400 (GB)

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Villager
VGI 2400 (GB)
FEATURES
We reserve the right to change the technical characteristics, the right to possible typographical errors
without prior notice. Product images may be different than actual device
A- Spark Plug Cover
I- Control Panel
Q-Parallel Outlets
B- Spark Arrestor
J- Oil Warning Light
R- Ground Terminal
C- Muffler cover
K- Overload Indicator Light
S- 12V DC Port
D- Outer Casing (Side Panel)
L- AC Pilot Light
T- Thermal protector
E- Handle (Grip)
M-3 in 1 Start Switch (RUN / OFF and Choke )
F- Air Vent
N- Economy Switch
G- Fuel Cap
O- USB Outlet 5VDC 1.5A
H- Recoil Starter
P- 230V AC Outlet

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VGI 2400 (GB)
CONTROL PANEL FUNCTIONS
ON/OFF Start Switch and Choke
Start Switch “OFF "
When the Start Switch is in the “OFF” position
the fuel valve is switched off and the engine will
not run.
Start Switch “CHOKE
When the Start Switch is in the “CHOKE” position
the fuel valve is switched on and the engine can
be started.
Start Switch “RUN”
When the Start Switch is in the “RUN” position the
fuel valve is switched on and the engine can run.
Note: The Choke is not required to start a warm
engine
USB Outlet
The Generator offers convenient (5V DC 1.5A) USB
outlet to allow charging of USB devices like
Tabelets, MP3 players, GPS, Digital Cameras and
other USB chargable devices.
Oil Warning Indicator Light
When the oil falls below the minimum level, the oil
warning indicator light comes on and the engine
stops automatically. The engine will not start nutil
the proper amount of oil is in the crank case.
Note: If the oil warning indicator light does not
come on and the engine stalls, turn the Start Switch
to “RUN” and pull the recoil starter.
Engine Overload Indicator Light
If the engine overload indicator light comes on, the
generator s wattage / amperage capacity has been
exceeded by connected electrical devices or by a
power surge. When this occurs, the green AC Pilot
Oil Warning
Indicator
light
Overload
Indicator light
AC Pilot
Indicator light

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VGI 2400 (GB)
Indicator Light will go off. The engine will continue
to run, (but the red Engine Overload Indicator Light
will stay on and power will no longer be supplied to
connected electronic devices.
How to Correct
1. Disconnect any electronic devices then stop the engine.
2. Reduce the total wattage of connected electronic devices until it is within the
generator’s rated output.
3. Inspect the Air Inlet and Control Panel for any blockage. Remove blockage if
found.
4. Restart Engine.
CONTROL PANEL FUNCTIONS
Note: The engine overload indicator light may turn on for a few seconds when
attaching a load due to a power surge. This is normal.
AC Pilot Indicator Light
The green AC Pilot Indicator Light comes on when the engine starts and generates
power.
Oil Warning
Indicator
light
Overload
Indicator light
AC Pilot
Indicator light
Oil Warning
Indicator
light
Overload
Indicator light
AC Pilot
Indicator light

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VGI 2400 (GB)
Engine Economy Control
•When the Engine Economy switch is turned to the “ON” position, the economy
control unit automatically determines the generator’s proper engine speed
based on the connected electronic load. This results in superior fuel economy
and reduces noise.
•When the Economy switch is turned to the “OFF” position, the engine runs at
the rated speed of 4,100 r/min.
Note: The Economy switch must be turned to the “OFF” position when using
electronic devices that require a large starting current, such as a compressor.
Parallel Outlets
Located just above the Ground Terminal, the generator’s Parallel Outlets enable a
user to run two this generator’s simultaneously. This operation requires special
cables. When operating parallel generators, the rated output is 4.0kVA and the
rated current is 17.4A / 230V AC. For cables and instructions consult a dealer for a
PARALLEL OPERATION CABLE KIT.
Never connect generators that are different models.
•Only connect this generator to another same type and model Standard
Generator.
•Only use a parallel operation cable kit designed to work with this Generator.
Fuel Cap
Turn counterclockwise to remove the fuel cap.
Fuel Cap Air Vent
The fuel cap is equipped with an air vent to stop
fuel from flowing to the carburetor. The Air Vent
must be in the “ON” position to allow fuel to
flow so that the engine can run. Turn the Air
Vent to the “OFF” position to stop fuel flow.
Ground Terminal
The generator’s ground terminal must always be
used to connect the generator to a driven ground
rod. Connect the ground terminal to the driven
ground rod with a 2,5 mm2copper wire. The wire
connects to the terminal between the lock

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VGI 2400 (GB)
UNPLUG
Never directly connect
generator to a household
power source.
washer and nut. Tighten the nut securely to ensure good connection. Grounding
the generator protects you from electric shock that results from a build up of static
electricity or undetected ground
Generator must be properly grounded to prevent
electrocution.
•Only operate generator on a level surface.
•Always connect the nut and ground terminal on the frame to an appropriate
ground source.
ASSEMBLY
Connecting Generator to an Electrical System
•If connecting generator to a building’s electrical
system for standby power, you must use a
qualified electrician to install a transfer switch. The
power from the generator must be isolated from
the circuit breaker or alternative power source.
The connection must comply with all electrical
codes and applicable laws.
This generator produces a very high voltage which
could result in burn or electrocution causing serious
injury or death.
•Never handle the generator, electronic devices, or any cord while standing in
water, while barefoot, or when hands or feet are wet.
•Always keep the generator dry. Never operate generator in rain or under wet
conditions.
•Never plug electronic devices into generator having frayed, worn, or bare wires.
Never touch bare wires or make contact with receptacles.
•Never permit a child or unqualified person to operate generator. Keep children
a minimum of 3m away from the generator at all times.
•If using the generator for back up power, notify the utility company.
•If connecting generator to a building’s electrical system for standby power, you
must use a qualified electrician to install a transfer switch. Failure to isolate the
generator from the power utility could result in serious injury or death to
electric utility workers.

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VGI 2400 (GB)
Turn cap counterclockwise
to remove.
Adding Fuel
•Set generator on a clean and level surface in an area that is well ventilated.
•Remove fuel cap.
•Insert a funnel into the fuel tank and carefully pour
gasoline into the tank until fuel level reaches about
4cm below the top of the neck. Be careful not to
overfill the tank to provide space for fuel expansion.
•Replace fuel cap and secure tightly.
Do not smoke when
adding fuel.
Do not overfill the fuel tank. Provide space
for fuel expansion.

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VGI 2400 (GB)
Adding / Checking Engine Oil
•Place generator on a level surface.
•Remove screws and then remove the outer
casing cover.
•Remove the crankcase dipstick.
•Insert a funnel into the crankcase dipstick hole and carefully add the specified
amount of 4-Cycle engine oil (SAE 10W 30) to empty reservoir until or oil reaches
the outer edge of the oil fill hole (crankcase dipstick hole).
•Be sure to replace dipstick and securely tighten before attempting to start the
engine.
•To check oil, set generator on a level surface, wipe dipstick clean, then reinsert
dipstick without re-threading.
Recommended Oil: SAE 10W-30
Oil Capacity: 0,35 L
Generator has been shiped without engine oil. You must add
oil before first operating this generator. Always check oil level
before each operation.

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VGI 2400 (GB)
OPERATION
Grounding the Generator
To avoid electrocution, this generator must be properly grounded prior to use. For
instructions see Control Panel Functions on earlier pages.
How to Start Engine
•Place generator on a level surface. All electrical loads MUST be disconnected
from generator.
•Turn the Economy switch to "OFF".
•Turn the fuel cap Air Vent to the "ON" position.
•Turn the 3 in 1 Start Switch to "CHOKE".
•Pull recoil handle (starter cord) slowly until resistance is felt, then pull rapidly.
•Let engine run for several seconds and then gradually, as engine warms up,
turn the 3 in 1 Start Switch to the “RUN” position.
Pull cord recoils rapidly and pulls arm towards engine faster
than you can let go which could result in injury.
•To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.
Note: To start the generator with the Economy switch in the “ON” position:
•Disconnect all electrical loads from generator.
•If ambient temperature is below 32°F (0°C) allow about 3 minutes for the
engine to warm up.
•The Economy is in “ON” position, the unit returns to normal operation after the
above warm up time.
•Economy switch must be turned to the “OFF” position when using electronic
devices that require a large starting current, such as a compressor.

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VGI 2400 (GB)
How to Stop Engine
•Turn the Economy switch to the “OFF” position.
•Disconnect any electronic device. All loads MUST be disconnect from the
generator. Never start or stop the engine with electrical devices plugged in to
the receptacles.
•Turn the 3 in 1 Start Switch to the “OFF” position.
•Turn the fuel cap Air Vent to the “OFF” position.
Never start or stop engine with electrical devices plugged
in to the receptacles. Failure to do so could damage the
generator and / or connected electrical devices.
•Always start the engine and let it stabilize before connecting any electronic
devices.
•Disconnect all electronic devices before stopping the engine.
How to Attach Electronic Devices
1. Before Starting generator
•Make sure the generator is grounded (see earlier pages for instructions).
•Make sure the attached load is within the generator rated output and the
receptacle’s rated current.
•Make sure all electrical cords and receptacles are in good condition.
•Make sure all electronic devices are turned “OFF” before plugging them into the
generator.
2. Start engine
3. If the attached load is small, turn the Economy switch to the “ON” position. For a
larger load, or if attaching multiple electronic devices turn the Economy switch to
the “OFF” position .
4. Make sure the green AC pilot indicator light is on.
5. When engine has stabilized, plug in and turn on first load. It is strongly
recommended to plug in devices with the largest output first and the smallest
output last - to help prevent overloading the generator.

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VGI 2400 (GB)
6. Allow generator output to stabilize (engine and attached devices run evenly)
before plugging in the next load.
Charging a 12 Volt Battery
This generator can be used to charge a 12 volt
automotive or storage battery by taking the following
steps:
Inspect fluid level of the battery cells. Add ONLY
distilled water to any cell where fluid level is low.
Never add tap water.
1. Use a wire brush to clean battery terminals if
corroded.
2. Securely connect the red cable clamp to the positive
(+) battery terminal.
3. Securely connect the black cable clamp to the negative (-) battery terminal.
4. Turn the Economy switch to the “OFF” position to start battery charging.
5. Battery is considered fully charged when the gravity of its fluid is between 1.26
and 1.28 when measured by a hydrometer.
Note: It is strongly recommended to check the gravity level of the electrode at least
once per hour with a hydrometer to prevent overcharging and to test the battery’s
condition. Be careful to follow the hydrometer manufacture’s instruction.
Battery electrolyte is poisonous and dangerous
•Do not disconnect battery clamps while charging. Batteries produce explosive
gasses. Disconnecting the battery clamps while charging could spark and ignite.
•Do not charge battery in an enclosed area.
•Never smoke while charging the battery or operating or fueling this generator.
•Battery electrolyte contains sulfuric acid. Avoid contact with skin, eyes, and
clothing. Always wear eye protection when charging battery.
•If battery acid contacts skin, flush with water immediately. If it contacts eyes,
flush with water for 15 minutes and get immediate medical attention. For
internal ingestion, drink large quantities of water or milk, followed by milk of
magnesia, beaten egg, or vegetable oil. Contact a medical physician
immediately.

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VGI 2400 (GB)
Parallel
box
AC Parallel Operation
It is possible to connect two same (this type and model) generators to each other,
using a parallel cable kit, to increase available power output.
•Connect PARALLEL OPERATION CABLES to two this same generators according
to the instructions provided with the cable kit.
•Make sure the Economy switch is in the same position on both generators.
•All electronic devices should be turned “OFF” and disconnected from
generators prior to starting generator engines.
•Start generator engines. Make sure the green output indicator light comes on
for each generator.
•When engines have stabilized, plug in electronic device to AC receptacle and
turn on first load.
•Allow generator output to stabilize (engine and attached devices run evenly)
before plugging in the next load.
Maximum Power in Parallel Operation: 4,2 kVA
Rated Power in Parallel Operation: 4,0 kVA
Limit operation time to 3 seconds for load
requiring maximum output. For continuous
operation, do not exceed the rated output.
Note: It is strongly recommended to plug in
devices with the largest output first and the
smallest output last to help prevent
overloading the generator.
Only connect electronic devices to the generator that are in
good working order and do not exceed the rated power supply
of the parallel generators or the desired receptacle.
•A faulty appliance or power cord can create an electric shock. Do not use
electronic devices that have a damaged cord or plug.
•If an appliance begins to operate abnormally, becomes sluggish, or stalls, turn
off and disconnect appliance immediately. The appliance may have a fault or its
rated load capacity exceeds the power supply of the generator.
•To avoid damage to generator or electronic device, do not connect a load to the
generator if its electrical rating exceeds that of the receptacle.

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VGI 2400 (GB)
Never connect generators that are different models.
•Only connect this generator to another same type and model Generator.
•Only use our approved parallel operation cable kit to connect generators.
•Do not run generators in parallel operation in excess of 30 minutes.
•The parallel cable must be removed if operating only one generator.
•Never disconnect or remove the parallel operation cable while generator is still
running.
Don’t Overload Generator
Make sure you can supply enough rated watts for all electronic devices connected
to the generator. Rated watts refer to the power a generator must supply to keep a
device running. Surge watts refer to the power a generator must supply to start an
electronic device. This power surge for starting a device usually lasts between 2-3
seconds but this additional output must be taken into account when selecting the
electronic devices you plan to attach to the generator. To prevent overloading the
generator take the following steps:
1. Add up the total rated wattage of all electronic devices that will be connected to
the generator simultaneously.
2. Estimate surge watts by adding the item(s) with the highest output (it is
unnecessary to calculate the surge output for all devices as they should be
connected one at a time).
3. Add the Surge Watts to the total Rated Watts in step 1. Keep total load within
generator’s power capacity.

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VGI 2400 (GB)
Wattage Reference Guide
(Wattages listed are just approximations. Check electronic device for actual
wattage).
Essentials
Rated watts (W)
Surge watts (W)
75W Light Bulbs
75 each
75 each
18 CU Ft Refrigerator / Freezer
800
2200
Furnace Fan
800
2350
Sump Pump
1000
2000
Water Pump
1000
3000
Heating/Cooling
Dehumidifier
650
800
Table Fan
800
2000
Electric Blanket
400
400
Space Heater
1800
1800
Kitchen
Blender
300
900
Toaster (2 slice)
1000
1600
Coffee Maker
1500
1500
Electric Range (1 element)
1500
1500
Dishwasher
1500
3000
Laundry Room
Iron
1200
1200
Washing Machine
1150
3400
Gas Clothes Dryer
700
2500