VIPA Commander Compact CC 03 User manual

Manual VIPA HMI Chapter 1 Hardware description
HB116E - CC03 - Rev. 07/30 1-1
Chapter 1 Hardware description
In this chapter the hardware components of the CC 03 are described.
Besides of a description of the single components, the dimensions that are
required for the installation of the CC 03 may also be found. The chapter
closes with the technical data.
Please consider the safety hints at the beginning of the chapter.
The following text describes:
• Safety hints
• Control elements and connectors
• Dimensions for installation and technical data
Topic Page
Chapter 1 Hardware description .....................................................1-1
Safety information for Users.................................................................1-2
Properties.............................................................................................1-4
Structure ..............................................................................................1-5
Dimensions ........................................................................................1-11
CC-CPU - Function security...............................................................1-12
Technical data....................................................................................1-13
Outline
Content

Chapter 1 Hardware description Manual VIPA HMI
1-2 HB116E - CC03 - Rev. 07/30
Safety information for Users
VIPA modules make use of highly integrated components in MOS-
technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges:
The symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatic sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable.
Modules that have been damaged by electrostatic discharges may fail after
a temperature change, mechanical shock or changes in the electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Attention!
• Before commissioning, the device has to be brought in environment
temperature.
• With condensation you may only switch on the device after complete
dryness.
• To prevent overheat during operation avoid direct sun contact of the
device.
• After opening of the control cabinet or panel, parts of the system are
available that may lead dangerous voltage.
• All signal connections require screened cables.
• Signal cores may not be lead within a cable shaft of high-voltage cores.
• Please take care for sufficient ground of the operating device. For this a
ground screw is to be found at the backside of the device.
Handling of
electrostatic
sensitive modules

Manual VIPA HMI Chapter 1 Hardware description
HB116E - CC03 - Rev. 07/30 1-3
Modules have to be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive
modules you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatic sensitive modules.
Shipping of
electrostatic
sensitive modules
Measurements
and alterations on
electrostatic
sensitive modules

Chapter 1 Hardware description Manual VIPA HMI
1-4 HB116E - CC03 - Rev. 07/30
Properties
With the CC 03 there is access to the internal CPU. The CC 03 allows you
to monitor and influence operating states and recent process values from
internal CPU. The CC 03 may optionally be connected to the PLC system
as Profibus DP slave (VIPA 603-2CC21).
For the comfortable entry of values and navigation, the CC 03 is provided
with an integrated keyboard and a 2x20 character display. In addition there
is a PLC-CPU which is programmable by STEP®7 from Siemens and an
I/O periphery integrated to the CC 03.
From the software side the connection happens by means of a CC 03
project. The project may be created by means of the VIPA OP-Manager or
by ProTool from Siemens. The project may be transferred from the PC to
the CC 03 by MPI or MMC. During operation, the CC 03 communicates
with the internal CPU and responds to the application processing of the
CPU according to the engineered presetting.
• Display with 2 x 20 characters
• 256kB user memory, 4096 variables
• MP2I interface for online project engineering, CPU link-up and firmware -
update
• Project engineering via VIPA OP-Manager or Siemens ProTool
• Menus and input requests in 8 languages
• Read and alter time and counter value
• Monitoring of messages
• Easy installation via non-looseable rocker arms
• Integrated PLC-CPU with status-LEDs on the panel
• 16kB work memory/ 24kB load memory
• MMC slot for external MMC storage medium
• Real-time clock
• Integrated I/O periphery
• Expansion option via periphery extension cable
• as VIPA 603-2CC21 optional integrated Profibus DP slave
General
Properties

Manual VIPA HMI Chapter 1 Hardware description
HB116E - CC03 - Rev. 07/30 1-5
Structure
At the front side of the Commander Compact CC 03 are the foil keyboard,
the display with 2x20 characters and the Status LEDs of the CPU.
CC03
SHIFT
ESC
ENTER
1
4
32
1
F1 F2 F3 F4
Commander Compact
9876
5
F5
0
,
+/-
PWR
RUN
STP
DE
SF
2
3
4
At the CC 03 the connectors are located at back side.
.0
.1
.2
.3
.4
.5
.6
.7
1
2
3
4
5
6
7
8
9
I0
DO 8xDC24V 0,5A
L+
.0
.1
.2
.3
.4
.5
.6
.7
F
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
X3
.0
.1
.2
.3
.4
.5
.6
.7
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
X4 X5 X3
X2
DO 8xDC24V 0,5A
L+
.0
.1
.2
.3
.4
.5
.6
.7
F
1
2
3
4
5
6
7
8
9
I0
X6
VIPA 603-2CC21
X1
DC24V
MMC
D
P
M
P
I
2
PW
SF
FC
MC
L+
R
S
DE
RUN
STOP
MRST
+
M X2
34
M
3
4
6
7
2
1
5
9
8
G
Front view
Back view
[1] Operating mode switch CPU
[2] LEDs of the CPU part
[3] MP2I slot
[4] Slot for MMC storage
module
[5] Slot for DC 24V power supply
[6] 9pin jack for system bus
extension
[7] RS485 Profibus interface
(only VIPA 603-2CC21)
[8] Ground screw
[9] In-/output periphery
[1] Display
[2] Function keys
[3] LEDs
[4] Navigation keys

Chapter 1 Hardware description Manual VIPA HMI
1-6 HB116E - CC03 - Rev. 07/30
The CC 03 monitors values and messages via a STN text display with LED
back lighting. It displays 2 rows with max. 20 characters with a line height
of 5mm.
At the front side is a foil keyboard with 18 short click keys. 8 keys are
serving the navigation and 10 keys are for numeric input.
The numeric keys F1 ... F5 are configurable as soft key with display
depending functions via the VIPA project engineering tool.
The CC 03 is provided with a MP2I (Multi-Point-Interface) for connection to
your CPU via a MPI network and for connection to the PC for project
engineering and firmware update.
The MPI jack has the following pin assignment:
9pin jack
Pin Assignment
1 reserved (must not be connected)
2 M24V
3 RxD/TxD-P (Line B)
4 RTS
5 M5V
6 P5V
7 P24V
8 RxD/TxD-N (Line A)
9 n.c.
Via a 9pin RS485 interface, the CC 03DP is linked-up to Profibus as DP
slave. For project engineering in a Profibus DP master the VIPA GSD file
vipa04dx.gsd is necessary.
The following picture illustrates the pin assignment of the interface:
9pin jack
Pin Assignment
1 Screen
2 n.c.
3 RxD/TxD-P (Line B)
4 RTS
5 M5V
6 P5V
7 n.c.
8 RxD/TxD-N (Line A)
9 n.c.
Components
LC-Display
Keyboard
MP2I
5
4
3
2
1
9
8
7
6
Profibus-
DP slave interface
(only 603-2CC21)
5
4
3
2
1
9
8
7
6

Manual VIPA HMI Chapter 1 Hardware description
HB116E - CC03 - Rev. 07/30 1-7
Every CC 03 has an integrated 9pin jack at the side. This jack allows you to
extend the CC 03 with up to 4 System 100V expansion modules res.
System 200V modules. Please regard that the maximum current load of
800mA for the backplane bus must not be exceeded.
To connect your modules, a special bus coupling cable is required that is
available with order number VIPA 660-0KB00 at VIPA. For the connection,
the bus cable is provided with a 9pin plug at one side and a 1tier bus
coupler at the other. The project engineering of the expansion periphery
happens in the hardware configurator from Siemens.
The CC 03 has an integrated power supply. The power supply has to be
provided with DC 24V (20.4 ... 28.8V). For this an according DC 24V slot is
located at the back side. The power supply is protected against inverse
polarity and overcurrent.
Besides of the electronics, the supply voltage feeds also the optional
components like output periphery, DP slave and bus extension.
Note!
Please regard that the bus extension may stand a max. of 800mA.
The LEDs at the backside serve the status monitoring of the integrated
CPU and the optional Profibus-DP slave. All LEDs except of FC and MC
are also at the front side. The following table shows color and usage:
Label Color Description
R Green CPU is in the operating mode RUN
S Yellow CPU is in the operating mode STOP
DE Yellow
DE (Data Exchange) indicates Profibus communication
activity of the DP slave. (only VIPA 603-2CC21).
PW Green CPU portion is supplied internal
SF Red On at system error (hardware failure)
FC Yellow On as soon as variables are forced*
MC Yellow Shows access to MMC *
* only back side
With the operating mode switch you may choose between the operating
modes STOP and RUN. The operating mode START-UP is processed
automatically by the CPU between STOP and RUN.
By means of the switch location Memory Reset (MRST) you request an
overall reset res. a firmware update from a plugged MMC.
Extension jack
Power supply
LEDs
Operating mode
switch
RUN/STOP/MRST
DC24V
L+
+
MM

Chapter 1 Hardware description Manual VIPA HMI
1-8 HB116E - CC03 - Rev. 07/30
As external storage medium you may plug in a MMC storage module from
VIPA (Order-No.: VIPA 953-0KX10). Access to the MMC always takes
place after an overall reset and after PowerON.
Also available at VIPA is an external MMC reading device (Order-No: VIPA
950-0AD00). This allows you to write onto res. read your MMC at the PC.
Please take care at insertion of the MMC that the flatted part is upside like
shown in the picture.
Note!
Please regard that a write command is followed by an error message when
no MMC is plugged.
Although the data is stored in the internal Flash-ROM.
Every CC-CPU has an internal accu for protecting the RAM at black-out.
Additionally the internal real-time clock is buffered via the accu.
The accu is loaded directly via the integrated power supply by means of
special loading electronics and guarantees a buffer for max. 30 days.
Attention!
That the CC-CPU is able to switch to RUN, the accu has to be in good
condition.
If there is a defect at the accu, the CC-CPU switches to STOP and
announces a sum error. In this case you should check the CC-CPU. Please
contact VIPA for that purpose!
Additional to the battery buffered RAM, the CC-CPU has an internal Flash-
ROM in the size of 24kByte.
Via the writing command PLC > Copy RAM to ROM from the destination
system functions of the hardware configurator from Siemens, the contents
of the load memory are transferred into the Flash-ROM and simultaneously
to the MMC, if plugged in.
The CC-CPU only accesses the contents of the Flash-ROM if the battery
buffered RAM is empty.
The Flash-ROM is not deleted by an overall reset. The Flash-ROM may be
cleared by means of requesting an overall reset and then transferring the
now empty load memory into the Flash-ROM via the PLC function Copy
RAM to ROM.
MMC slot
storage module
Battery buffer for
clock and RAM
Internal
Flash-ROM
X1
DC24V
MMC
MC
+
M

Manual VIPA HMI Chapter 1 Hardware description
HB116E - CC03 - Rev. 07/30 1-9
The CC 03 has an integrated I/O periphery which assignment is described
in the following. Please regard that the output section has to be provided
with external DC 24V!
Position 1
X3 Position 2 X4 Position 3 X5 Position 4 X6
DI 8xDC
24V DI 8xDC 24V DO 8xDC 24V 0.5A DO 8xDC 24V 0.5A
LED
.0... .7
Description
LEDs (green)
I+0.0 to I+0.7
from ca. 15V on the
signal "1" is recognized
and the according LED is
addressed
Digital Input
DI 8xDC24V
.0
.1
.2
.3
.4
.5
.6
.7
1
2
3
4
5
6
7
8
9
I0
Pin
1
2
3
4
5
6
7
8
9
10
Assignment
not used
Input I+0.0
Input I+0.1
Input I+0.2
Input I+0.3
Input I+0.4
Input I+0.5
Input I+0.6
Input I+0.7
Ground
LED
L+
.0... .7
F
Description
LED (green)
Supply voltage is available
LEDs (green)
Q+0.0 to Q+0.7
as soon as an output is
active, the according LED
is addressed
LED (red)
Error at overload, overheat
or short circuits
Digital Output
DO 8xDC24V 0,5A
L+
.0
.1
.2
.3
.4
.5
.6
.7
F
1
2
3
4
5
6
7
8
9
I0
Pin
1
2
3
4
5
6
7
8
9
10
Assignment
Supply voltage DC 24V
Output Q+0.0
Output Q+0.1
Output Q+0.2
Output Q+0.3
Output Q+0.4
Output Q+0.5
Output Q+0.6
Output Q+0.7
Supply voltage ground
I/O periphery
DI 16xDC24V
DO 16xDC24V
Status monitor
pin assignment
.0
.1
.2
.3
.4
.5
.6
.7
1
2
3
4
5
6
7
8
9
I0
DO 8xDC24V 0,5A
L+
.0
.1
.2
.3
.4
.5
.6
.7
F
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
X3
.0
.1
.2
.3
.4
.5
.6
.7
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
X4 X5 X3
X2
DO 8xDC24V 0,5A
L+
.0
.1
.2
.3
.4
.5
.6
.7
F
1
2
3
4
5
6
7
8
9
I0
X6
VIPA 603-2CC21
X1
DC24V
MMC
D
P
M
P
I
2
PW
SF
FC
MC
L+
R
S
DE
RUN
STOP
MRST
+
M X2
34
M
G

Chapter 1 Hardware description Manual VIPA HMI
1-10 HB116E - CC03 - Rev. 07/30
Connect the in-/outputs like shown in the picture:
1
2
3
4
5
6
7
8
9
10 M
1
2
3
4
5
6
7
8
9
10 M
X3 X4
DC
24V DC
24V
1
2
3
4
5
6
7
8
9
10 M
L+
X6
DC
24V DC
24V
1
2
3
4
5
6
7
8
9
10 M
L+
X5
Input part Output part
DC 24
V
Minternal
V-Bus
Opto coupler LED
Input
DC 24V
LED
Output
Minternal
V-Bus
Opto coupler
Circuit diagram
Schematic
diagram

Manual VIPA HMI Chapter 1 Hardware description
HB116E - CC03 - Rev. 07/30 1-11
Dimensions
For the installation of the CC 03, an installation cutting with the dimensions
156mm x 78mm is required.
Installation values for control cabinets and desks:
Front panel width: max. 6mm
Installation cutting (W x H): 156mm x 78mm
Installation depth plus cabling 55mm
28
34
40
48
61
.0
.1
.2
.3
.4
.5
.6
.7
1
2
3
4
5
6
7
8
9
I0
DO 8xDC24V 0,5A
L+
.0
.1
.2
.3
.4
.5
.6
.7
F
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
X3
.0
.1
.2
.3
.4
.5
.6
.7
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
X4 X5 X3
X2
DO 8xDC24V 0,5A
L+
.0
.1
.2
.3
.4
.5
.6
.7
F
1
2
3
4
5
6
7
8
9
I0
X6
VIPA 603-2CC21
X1 DC24V
MMC
D
P
M
P
I
2
PW
SF
FC
MC
L+
R
S
DE
RUN
STOP
MRST
+
M -X2
34
154
77 90
187
Installation
dimensions
Top view
Back view

Chapter 1 Hardware description Manual VIPA HMI
1-12 HB116E - CC03 - Rev. 07/30
CC-CPU - Function security
The CPU of the CC 03 includes security mechanisms like a watchdog
(100ms) and a parameterizable cycle time surveillance (parameterizable
min. 1ms) that stop res. execute a RESET at the CPU in case of an error
and set it into a defined STOP state.
The VIPA CPUs are developed function secure and have the following
system properties:
Event concerns Effect
RUN →STOP general BASP (Befehls-Ausgabe-Sperre, i.e. command
output lock) is set.
central digital outputs The outputs are set to 0V.
central analog outputs The voltage supply for the output channels is
switched off.
decentral outputs The outputs are set to 0V.
decentral inputs The inputs are read constantly from the slave and
the recent values are put at disposal.
STOP →RUN
res. Power on general First the PII is deleted, the call of the OB100
follows. After the execution of the OB, the BASP is
set back and the cycle starts with:
Delete PIQ →Read PII →OB1.
central analog outputs The behavior of the outputs at restart can be
preset.
decentral inputs The inputs are read constantly from the slave and
the recent values are put at disposal.
RUN general The program execution happens cyclically and can
therefore be foreseen:
Read PII →OB1 →Write PIQ.
PII: = Process image inputs
PIQ: = Process image outputs
Overview
System properties

Manual VIPA HMI Chapter 1 Hardware description
HB116E - CC03 - Rev. 07/30 1-13
Technical data
CC 03 - Commander Compact
Electrical data VIPA 603-1CC21 / VIPA 603-2CC21
Nominal supply voltage DC 24V
Current consumption max. 400mA
Max. inrush current 3A, 10µs (at 30V)
ESD/Burst Acc. IEC 61000-4-2 / IEC 61000-4-4 (up to level 3)
Shock resistance Acc. IEC 60068-2-6 / IEC 60068-2-27 (1G/12G)
Level of noise suppression Acc. IEC 61000-6-4
Digital input
Number of inputs per column 8
Nominal input voltage DC 24V (18 ... 28.8V)
Signal voltage "0" 0 ... 5V
Signal voltage "1" 15 ... 28.8V
Input filter time delay 3ms
Input current typ. 7mA
Power supply internal
Potential separation 500Veff (Field voltage-backplane bus)
Status monitoring via LEDs at the front side
Digital output
Number of outputs per column 8
Nominal load voltage DC 24V (18 ... 28.8V) via ext. power supply
Current consumption L+ without load
(all Q.x = off) per output module 10mA
Output current per channel 0.5A short circuit resistant
Status monitoring via LEDs at the front side
Memory
Project memory 128kByte (battery buffered RAM)
Variables 4096
W/L memory 16/24kByte
External storage medium MMC
Operation panel
Display STN display with LED back lighting
- Number of rows 2
- Character per rows 20
- Character height (mm) 5
Keyboard Foil keyboard with 18 keys
- Number of system keys 8
- Numeric keys and soft keys 10
Interfaces
MP2I 9pin D-type jack at the back side for 1 MPI connection
res. Serial via Green Cable
Profibus-DP (only 603-2CC21) 9pin D-type jack at the back side for Profibus
communication (9.6kBaud ... 12MBaud)
System extension
- max. current load
9pin D-type jack at the back side for connection of up to
4 System 100V expansion modules res. System 200V
modules
800mA continued ...

Chapter 1 Hardware description Manual VIPA HMI
1-14 HB116E - CC03 - Rev. 07/30
... continue
System data CC-CPU
Work memory/Load memory 16/24kByte
Clock / Buffer clock and RAM real-time clock / Lithium-Accu, 30 days buffer
Processing time typ. kBit/kWord 0.25/1.2
Marker 8192Bits (M0.0 ... M1023.7)
Timer / Counter 256 (T0 ... T127) / 256 (Z0 ... Z255)
No. of blocks FB
FC
DB
1024 (FB0 ... FB1023)
1024 (FC0 ... FC1023)
2047 (DB1 ... DB2047)
Total addressing space I/Os 256 / 256, from that each 128Byte process image (PA)
PA inputs / PA outputs 1024Bits (I0.0 ... I127.7) / 1024Bits (Q0.0 ... Q127.7)
Environment conditions
Case
- Protect type front side
- Protect type back side
die-cast aluminum case
IP65
IP30
Operating temperature 0 ... +60°C
Storage temperature -20 ... +70°C
Relative humidity
- Operation
- Storage/Transport
5% to 85% at 30°C
5% to 93% at 40°C (without condensation)
Dimension and weight
Front side (WxH) 187x90mm
Back side (WxHxD) 154x77x61mm
Installation cutting (WxH) 156x78mm
Weight 610g