VIPA System 200V Series User manual

Subject to change to cater for technical progress.
Manual
VIPA System 200V
Order No.: VIPA HB97E
Rev. 03/51

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Manual VIPA System 200V About this manual
Subject to change to cater for technical progress.
The information contained in this manual is supplied without warranties.
The information is subject to change without notice.
© Copyright 2003 VIPA, Gesellschaft für Visualisierung und Prozess-
automatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach,
Tel.: [phone]
Fax.: [phone]
EMail: [email protected]
http://www.vipa.de
Hotline: [phone]
All rights reserved
The contents of this manual were verified with respect to the hard- and
software.
However, we assume no responsibility for any discrepancies or errors. The
information in this manual is verified on a regular basis and any required
corrections will be included in subsequent editions.
Suggestions for improvement are always welcome.
VIPA, System 100V, System 200V, System 300V and System 500V
are registered trademarks of VIPA Gesellschaft für Visualisierung und
Prozessautomatisierung mbH.
STEP und S7-300
are registered trademarks of Siemens AG.
Any other trademarks referred to in the text are the trademarks of the
respective owner and we acknowledge their registration.
Disclaimer of
liability
Trademarks

About this manual Manual VIPA System 200V
Subject to change to cater for technical progress.
About this manual
This manual describes all System 200V components that are available
from VIPA with the exception of the CPUs. In addition to the product
summary it contains detailed descriptions of the different modules. You are
provided with information on the connection and the utilization of the
different System 200V components. Every chapter is concluded with the
technical data of the respective module.
A separate set of manuals is available for the CPUs.
Chapter 1: Introduction
This introduction presents the VIPA System 200V as a centralized as well
as decentralized automation system.
The chapter also contains general information about the System 200V, i.e.
dimensions, installation and operating conditions.
Chapter 2: Profibus-DP
This chapter contains a description of Profibus applications for the System
200V. The text describes the configuration of the VIPA Profibus master and
slave modules as well as a number of different communication examples.
Chapter 3: Interbus
This chapter contains all the information that is required to provide a
connection between the System 200V peripherals and Interbus. It contains
descriptions of the construction, commissioning and the configuration of
the Interbus coupler.
Chapter 4: CAN bus CANopen
This chapter deals with the VIPA CANopen slave and related CAN bus
applications. The structure of the program and the configuration of CAN
slaves is explained by means of examples.
Chapter 5: DeviceNet
This chapter contains a description of the VIPA DeviceNet coupler. A
description of the module is followed by an example of the configuration of
the DeviceNet coupler and the configuration of the System 200V modules
in the DeviceNet manager of Allen - Bradley. The chapter is concluded with
an overview of diagnostic messages and Profibus interfacing options.
Chapter 6: SERCOS
Content of this chapter is the description of the SERCOS coupler from
VIPA. Another part of this chapter is the project engineering of the
SERCOS coupler and the parameterization of the System 200V modules.
Overview

Manual VIPA System 200V About this manual
Subject to change to cater for technical progress.
Chapter 7: Ethernet coupler
Content of this chapter is the description of the Ethernet coupler
IM 253NET from VIPA. It contains all information for installation and
commissioning of the Ethernet coupler.
Chapter 8: PC 288 - CPU
This chapter describes the PC-CPU PC 288 and applications in System
200V. The configuration of a PC-based system is described in detail.
The chapter ends with an overview of the BIOS setup and the registers.
Chapter 9: Communication processor CP 240
This chapter contains information on the construction, the interfacing and
the communication protocols of the communication processor CP 240. It
also contains an explanation of the standard handler blocks for the VIPA
CPU 21x and the CPU 24x.
Chapter 10: Counter modules
This chapter deals with VIPA counter modules. The chapter also contains
information on the SSI module as well as the construction, configuration
and the different counter modes along with the respective interfaces.
Chapter 11: MotionControl modules FM 253 und FM 254
The chapter describes the VIPA MotionControl stepper and the Motion-
Control servo module. It contains information on the assembly, operating
modes, data transfer and applications in conjunction with a shaft encoder
at FM 253 or FM 254.
Chapter 12: Power supplies
This chapter deals with external power supplies for the System 200V. Here
you find a comprehensive set of safety related hints and information as well
as details on the construction, the installation and commissioning of the
module.
Chapter 13-15: Digital input/output modules
These chapters describe the digital remote I/O that is available from VIPA.
It provides all the information that is required for applications using these
modules. Chapter 13 contains information on the input modules, chapter 14
the information on the output modules and chapter 15 provides details on
input/output modules.
Chapter 16-18: Analog input/output modules
These chapters contain a description of the analog remote I/O. The chapter
also provides all the information that is required for applications using each
module. Chapter 16 describes the input modules, chapter 17 the output
modules and chapter 18 the analog input/output modules that are available
from VIPA.

About this manual Manual VIPA System 200V
Subject to change to cater for technical progress.
Chapter 19: System expansion modules
This chapter deals with the system expansion modules that are available
for the System 200V. These include amongst others the bus expansion
modules IM 26x that provide for the expansion of a single bus row to cater
for several rows, the mini switch CM 240 and terminal modules required for
the expansion of the available number of connections.
Chapter 20: Installation and installation guidelines
This chapter provides all the information required for the installation and
the hook-up of a controller using the components of the System 200V.

Manual VIPA System 200V Contents
HB97E - Rev. 03/51 i
Contents
User considerations .................................................................................1
Safety information ....................................................................................2
Chapter 1 Introduction...........................................................................1-1
Safety information for Users .................................................................1-2
Hints for the deployment of the Green Cable from VIPA.......................1-3
Overview...............................................................................................1-4
Components.........................................................................................1-5
Overview over GSD-files from VIPA .....................................................1-6
General description System 200V.........................................................1-7
ISO/OSI reference model .....................................................................1-8
Communication layers employed by automation systems...................1-11
Chapter 2 Profibus-DP...........................................................................2-1
System overview...................................................................................2-2
Principles..............................................................................................2-5
IM 208DP - Master with RS485 - Construction....................................2-10
IM 208DP - Master with RS485 - Deployment at CPU 21x..................2-13
IM 208DP - Master with RS485 - Project engineering.........................2-14
IM 208DP - Master with RS485 - Overall-Reset..................................2-22
IM 208DPO - Master with FO link - Construction ................................2-23
IM 208DPO - Master with FO link - Deployment at CPU 21x ..............2-26
IM 208DP - Master with FO link - Project engineering ........................2-27
IM 253DP - Slave (Standard) - Construction.......................................2-33
IM 253DPR - Slave (redundant) - Construction...................................2-36
IM 253DP, DO 24xDC 24V - Construction..........................................2-39
IM 253DP - Slave - Block diagram......................................................2-43
IM 253DP - Slave - Project engineering..............................................2-44
IM 253DP - Slave - Parameters..........................................................2-46
IM 253DP - Slave - Diagnostic functions.............................................2-47
Installation guidelines..........................................................................2-54
Commissioning...................................................................................2-64
Using the diagnostic LEDs..................................................................2-65
Sample projects for Profibus communication......................................2-66
Technical data....................................................................................2-74
Chapter 3 Interbus.................................................................................3-1
System overview...................................................................................3-2
Principles..............................................................................................3-3
IM 253IBS - Interbus coupler - Construction.........................................3-7
Connection to Interbus........................................................................3-10
Deployment with Interbus ...................................................................3-11
Commissioning...................................................................................3-15
Technical data....................................................................................3-18

Contents Manual VIPA System 200V
ii HB97E - Rev. 03/51
Chapter 4 CANopen ...............................................................................4-1
System overview...................................................................................4-2
Principles..............................................................................................4-3
IM 253CAN - CANopen Slave - Construction........................................4-5
IM 253CAN, DO 24xDC 24V - Construction.........................................4-9
CANopen fast introduction..................................................................4-13
Baudrate and module-ID settings........................................................4-17
Message structure..............................................................................4-18
PDO - process data object..................................................................4-20
SDO - service data object...................................................................4-24
Object directory ..................................................................................4-26
Emergency Object..............................................................................4-67
NMT - network management ..............................................................4-68
Technical data....................................................................................4-70
Chapter 5 DeviceNet..............................................................................5-1
System overview...................................................................................5-2
Principles..............................................................................................5-3
IM 253DN - DeviceNet coupler - Construction ......................................5-5
Configuration by means of the DeviceNet-Manager..............................5-8
Specifying baudrate and DeviceNet address ........................................5-9
Test in conjunction with the DeviceNet ...............................................5-10
Module configuration in the DeviceNet-Manager ................................5-11
I/O addressing of the DeviceNet scanner ...........................................5-16
Diagnostics.........................................................................................5-17
Profibus interface................................................................................5-22
Technical data....................................................................................5-23
Chapter 6 SERCOS ................................................................................6-1
System overview...................................................................................6-2
Principles..............................................................................................6-3
IM 253Sercos - SERCOS coupler - Construction..................................6-5
Basic parameterization via address adjuster.........................................6-8
SERCOS Identifier..............................................................................6-10
Example for the automatic ID assignment ..........................................6-13
Technical Data....................................................................................6-22
Chapter 7 Ethernet coupler...................................................................7-1
System overview...................................................................................7-2
Principles of Ethernet............................................................................7-3
Planning a network...............................................................................7-7
IM 253NET - Ethernet coupler - Construction.......................................7-9
Access to the Ethernet coupler...........................................................7-11
Principle of the automatic address allocation......................................7-14
Project engineering under WinNCS....................................................7-15
Diagnosis and test via Internet Browser..............................................7-16
ModbusTCP........................................................................................7-20
Modbus function codes.......................................................................7-21

Manual VIPA System 200V Contents
HB97E - Rev. 03/51 iii
Siemens S5 Header Protocol..............................................................7-25
Programming sample..........................................................................7-27
Technical data....................................................................................7-28
Chapter 8 PC 288 - CPU.........................................................................8-1
System overview...................................................................................8-2
Principles..............................................................................................8-3
Properties.............................................................................................8-4
PC 288 - CPU - Construction................................................................8-4
Components.........................................................................................8-5
Storage media applications...................................................................8-9
Deployment in the System 200V.........................................................8-10
Using the BIOS setup.........................................................................8-13
Register description............................................................................8-21
Technical data....................................................................................8-23
Chapter 9 Communication processor CP 240......................................9-1
System overview...................................................................................9-2
Principles ASCII, STX/ETX, 3964(R), RK512 .......................................9-3
Principles Modbus...............................................................................9-10
CP 240 with 20mA/RS232C interface - Construction..........................9-11
CP 240 with RS422/RS485 interface - Construction...........................9-16
Parameterization.................................................................................9-22
Access to the CP 240 interface under ASCII, STX/ETX, 3964(R).......9-30
Deployment under Modbus.................................................................9-32
Modbus function codes.......................................................................9-36
Example for the deployment under Modbus........................................9-39
Communication by means of standard handler blocks........................9-45
Standard handler blocks for the CPU 24x...........................................9-46
Standard handler blocks for the CPU 21x...........................................9-61
Technical data....................................................................................9-78
Chapter 10 Counter modules..............................................................10-1
System overview.................................................................................10-2
FM 250S - SSI-Interface - Construction..............................................10-3
FM 250 - Counter module - Construction............................................10-9
Summary of counter modes and interfacing .....................................10-12
Counter modes.................................................................................10-14
Technical data..................................................................................10-58
Chapter 11 MotionControl Modules....................................................11-1
System Overview................................................................................11-2
FM 253 - MotionControl Stepper.........................................................11-3
FM 253 - MotionControl Stepper - Construction..................................11-4
FM 253 - Connecting a drive...............................................................11-6
FM 253 - Data transfer >> FM 253......................................................11-8
FM 253 - Parameterization .................................................................11-9
FM 253 - Operating modes...............................................................11-11
FM 253 - Data transfer >> CPU........................................................11-15
FM 253 - Handling blocks.................................................................11-17

Contents Manual VIPA System 200V
iv HB97E - Rev. 03/51
FM 254 - MotionControl Servo..........................................................11-23
FM 254 - MotionControl Servo - Construction...................................11-24
FM 254 - Connecting a drive with encoder........................................11-26
FM 254 - Summary of parameters and transfer values.....................11-28
FM 254 - Parameterization ...............................................................11-29
FM 254 - Data transfer >> FM 254....................................................11-30
FM 254 - Operating modes...............................................................11-31
FM 254 - Data transfer >> CPU........................................................11-37
Technical data..................................................................................11-38
Chapter 12 Power supplies.................................................................12-1
Safety precautions..............................................................................12-2
System overview.................................................................................12-3
PS 207/2 - Power supply - Construction .............................................12-4
PS 207/2CM - Power supply with Clamps - Construction....................12-6
Installation ..........................................................................................12-8
Wiring.................................................................................................12-9
Technical data..................................................................................12-10
Chapter 13 Digital input modules.......................................................13-1
System overview.................................................................................13-2
DI 8xDC 24V.......................................................................................13-4
DI 8xDC 24V 0.2ms............................................................................13-6
DIa 8xDC 24V.....................................................................................13-8
DI 8xDC 24V NPN............................................................................13-10
DI 4xAC/DC 90...230V......................................................................13-12
DI 8xAC/DC 60...230V......................................................................13-14
DI 8xAC/DC 24...48V........................................................................13-16
DI 8xAC 240V...................................................................................13-18
DI 8xAC/DC 180...265V....................................................................13-20
DI 16xDC 24V with UB4x..................................................................13-22
DI 16xDC 24V...................................................................................13-24
DI 16xDC24V/1C..............................................................................13-26
DI 16xDC 24V NPN ..........................................................................13-36
DI 32xDC 24V...................................................................................13-38
Chapter 14 Digital output modules.....................................................14-1
System overview.................................................................................14-2
DO 8xDC 24V 1A................................................................................14-4
DO 8xDC 24V 2A................................................................................14-6
DO 8xDC 24V 2A separated 4 á 2......................................................14-8
DO 16xDC 24V 0.5A with UB4x........................................................14-10
DO 16xDC 24V 1A............................................................................14-12
DO 16xDC 24V 2A............................................................................14-14
DO 16xDC 24V 0.5A NPN................................................................14-16
DO 32xDC 24V 1A............................................................................14-18
DO 8xRelay COM.............................................................................14-20
DO 4xRelay ......................................................................................14-22
DO 4xRelay bistable.........................................................................14-24