VIVA FITNESS KH 325 User manual

Installation and Operation Manual
Deluxe Integrated Training Machine
KH 325

Catalogue
Safety knowledge........................................................................................1
Exploded view........................................................................................2-4
Parts list..................................................................................................5-8
Installation steps...................................................................................9-34
Training instruction..................................................................................35
Directive drawing of training..............................................................36-37
Warning....................................................................................................37`

exercises.
11. If the training equipment has abnormal functions, it is forbidden to use it.
12. In the process of training, the training records require to be made at any time.
13.The training equipment is not suitable for use as medical equipment.
14.The maximum user weight of this product is 120kg.
Please keep this instruction manual properly for reference in the future.
Precautions
Although the training equipment has taken the safety precautions into
consideration as much as possible during the design and manufacturing process,
there are still some safety precautions which needs to be observed during the
operation. Please read the instruction manual carefully before assembling and
using the training equipment, especially the following safety precautions:
1. Keep children, pets, etc. away from the training equipment, and don’t allow
unattended children to stay alone in the room where the training equipment is
placed.
2. The training equipment can only be used by one person at a time.
3. If the user feels dizziness, nausea, chest tightness or have other uncomfortable
symptoms, stop using the training equipment immediately and see a doctor
immediately.
4. The training equipment shall be placed on a clean and flat surface. The training
equipment shall not be used near the water or outdoors.
5. When using the training equipment, keep hands away from any transmission
parts.
6. When using the training equipment for training, the dress shall be suitable for
training. Don’t wear loose or other types of clothes that may be stuck during
the training process. It is also recommended to wear sports shoes or healthcare
shoes as much as possible during the training process.
7. In the process of using the training equipment, users can only do in the manner
described in the operating instructions, and it is forbidden to use the training
methods which are not mentioned in the operating instructions for training.
8. Avoid placing any objects with sharp parts around the training equipment.
9. Any disabled person is not allowed to use the training equipment without the
supervision of the training partners or nursing staff.
10. Before training, it usually required to warm up by doing various stretching
.Warning:
You must consult a doctor before training. This is especially important for
users who are over 35 years old or who have medical history. Before using any
fitness equipment, you must carefully read all the instructions for use and
operation. The company will not bear any responsibility for injuries caused by
your own reasons.
Safety knowledge
1

Exploded view
Main Parts A
2
2650mm
2780mm

Attachment B
3
B
3
4
5
6
6
9
10
10
11
11
12
12
12
13
14
14
15
15
16
16
15
15
18
31
24
24
21
25
25
27
27
27
27
29
29
29
29
30
30
A-1
21 21
27
27
30
27
30
A-96
19
27
27
30
19
27
27
30
2
1
22
21
27
21 27
26
26
29
29
32
33
34
35
36
37
17
17
48
48
38
38
39
40 41
42
42
43
43
42
23
44
20
20
45
24
46
46
46
46
47
27
27
27
27
30
30
27
27
30
30
29
29
29
7
17
17
48
48
29
49
50
8

Attachment C
4
B
34
11
25
21 31

Main Parts A
Serial
numbe
r
Name and
specificatio
n
Quantit
y
Serial
numbe
r
Name and
specificatio
n
Quantit
y
1
Rear bottom pipe
assembly
1
51
50 internal plug of
the square tube
2
2
Ground pipe
assembly
1
52
25 circular tube
plug
4
3
Front ground pipe
assembly
1
53
50 internal plug of
the round tube
6
4
Pedal
1
54
spheroidal internal
plug of the round
tube
1
5
Counterweight
guide rod
weldment
2
55
Bushing between
pipes
3
6
Front inclind tube
assembly
1
56
25 internal plug of
the round tube
8
7
Front bottom
frame support
pipe assembly
1
57
Plastic shaft sleeve
2
8
Limit tube
1
58
Push-forward
cushion
1
9
Shield connecting
plate1
2
59
Circular tube shaft
sleeve
4
10
Weight lever
assembly
1
60
38 internal plug of
the square tube
1
11
Shield connecting
plate2
2
61
Adjusting rod flat
pad
3
12
Carrying bar
assembly
1
62
Straight pin
1
13
Cantilever
assembly
1
63
L-shaped inserted
pin
1
14
Limit tube
assembly
1
64
Self-plugging rivet
4
15
U-shaped seat
connecting pipe
assembly
1
65
Lock catch
5
16
leg-lifting
assembly
1
66
Eight-ring chain
2
17
Rubber grip
assembly for
hands
1
67
Rotation shaft
1
18
Right swing arm
assembly
1
68
Pulley pressing
sleeve
（
big
）
4
19
Front push
handlebar
assembly
2
69
Pulley pressing
sleeve （small）
16
20
Left swing arm
assembly
1
70
Pan head square
neck bolt (M10*90)
6
21
Pulley connecting
plate
2
71
Pan head square
neck bolt (M10*65)
2
22
Double U-shaped
seat weldment
1
72
Hexagon socket
pan-headed bolt
4
Parts list
5

(M10*20)
23 Rotating U seat 1 73 Hexagonal bolt
(M10*135)
24 sponge holder
tube
2 74 Hexagonal bolt
(M10*90)
25 Iron net protection
cover
2 75 Hexagonal bolt
(M10*65)
26 1 76 Hexagonal bolt
(M10*45)
27 1 77 Hexagonal bolt
(M10*20)
28 2 78 Hexagon socket
pan-headed bolt
(M10*12)
29 1 79 Hexagonal bolt
M8*40
30 1 80 Hexagonal bolt
(M8*65)
31 11 81 Hexagonal bolt
(M8*15)
32
High handlebar
tube assembly
high-pulling
handlebar
assembly
Swing arm U-
shaped seat
assembly
high-pulling
bushing weldment
Counter weight
head
Clump weight
high-pulling wire
rope
assembly(2780m
m)
3 82 Cross recessed pan
head screws
(M6*20)
33 83 Hexagonal bolt
M8*25
Butterfly arm wire 1
rope assembly
(2650mm)
34 1 84 Jam nut(M16)
35 1 85 Jam nut(M10)
36 1 86 Big flat pad (Ф16)
37 2 87 Flat pad (Ф10)
38 1 88 Flat pad (Ф8)
39
Seat cushion
components
Backrest cushion
components
Hand pad
component
Small spring pin
rotary knob
Training rope
assembly
Round adhesive
tape components
1 89 Jam nutM8
40 Big sponge holder 2 90 Hexagonal bolt
(M10*95)
41 sponge holder 4 91 Nut cover（M16)
42 Sponge grip 6 92 high-pulling PVC
sleeve
2
4
8
10
4
12
2
2
2
2
2
2
37
2
70
10
2
1
2
2
43 Spring pin rotary
knob
2 93 Cushion adjustment
tube
1
44 Shock pad 2 94 Spacer bush 2
45 leg-lifting blotter 1 95 PVC gum cover 2
46 Pulley 17 96 Weldments for
connection pipe
jacking
1
47 Outer foot strap 4 97 Loaded leg press
wire rope
assembly(4620mm)
1
48 Counterweight
head bushing
1
6

49
50*70 internal
plug of the
rectangular tube
50
25*50 internal
plug of the
rectangular tube
Tool
Spanner 13#,14#
and 17#
2
Hex wrenches 6#
2
Special spanner
1
B Parts list
Serial
numbe
r
Name and
specificatio
n
Quantit
y
Serial
numbe
r
Name and
specificatio
n
Quantit
y
1
parallel bars' lower
support frame
1 26
Hexagonal bolt
(M8*95)
2
2
Parallel bars upper
support frame
1 27
Flat pad (Ф10)
30
3
High-pulling
handlebar assembly
1 28 N/A
4
parallel bars' left
armrest tube
1 29
Flat pad (Ф8)
16
5
parallel bars' right
armrest tube
1 30
Jam nut （ M10 ）
14
6
Armrest standpipe
2 31 Hexagonal bolt
（
M10*75)
1
7Leg curling
supporting frame
1 32 Dumbbell stool main
frame
1
8
sponge holder tube
1
33
Backrest cushion tube
2
9Backrest assembly 1 34 Adjusting pipe
weldment
1
10 Rubber grip
assembly for hands
2 35 Adjustable bracket 1
11
Handlebar grip
（
Ф28 tube
）
2 36 Adjusting knob 1
12
Handlebar grip
（
Ф25 tube
）
4 37 Torx knob nut 1
13
70*50 internal
plug of the
rectangular tube
1 38 Outer foot strap of
round tube
2
14
internal plug of
the round tube
（
Ф28 tube
）
2 39 blotter 1
15
internal plug of
the round tube
（
Ф25 tube
）
6 40 Seat cushion 1
16
Hollow plug
2
41
Backrest cushion
1
17 sponge holder 4 42
25 internal plug of
the square tube
4
18 Inserted pin with
suspension loop
1 43 Spacer bush 2
19 Hexagonal bolt
（
M10*95)
2 44
Big flat pad (Ф10)
11
20 Hexagonal bolt
（
M10*70)
2 45 Hexagonal bolt
（
M10*65)
1
21 Hexagonal bolt
（
M10*20)
10 46
Hexagonal bolt
(M8*40)
4
22 Pan head square
neck bolt
2 47 Double-threaded
screw
（
M10*185
）
2
7

（
M10*90)
23 Pan head square
neck bolt
（
M10*70)
1 48
25 circular tube plug
4
24
Hexagonal bolt
(M8*65)
6 49
Hexagonal bolt
(M8*80)
1
25
Hexagonal bolt
(M8*25)
2 50
Jam nut （ M8 ）
1
C Parts list
1leg curling bottom
tube weldment
1 20 Rotation shaft 2
2Connection pipe
weldment
1 21 Pulley pressing
sleeve
（
small
）
2
3Pulley frame 1 22
Hexagonal bolt
(M10*95)
4
4Backrest cushion
frame
1 23
Hexagonal bolt
(M10*90)
8
5Seat cushion frame 1 24
Hexagonal bolt
(M10*70)
4
6
Right arm-rest
frame
1 25
Hexagonal bolt
(M10*65)
1
7
Left arm-rest
frame
1 26
Hexagonal bolt
(M10*45)
4
8
leg-lifting frame
1 27
Hexagon socket pan-
headed bolt
(M10*20)
5
9
Pedal frame
1 28
Cross recessed pan
head screws
(M6*20)
2
10 Seat cushion
assembly
1 29
Hexagonal bolt
(M8*65)
2
11 Backrest cushion
assembly
1 30
Flat pad (Ф10)
46
12
Pulley assembly
5
31
Jam nut
（
M10
）
22
13
Outer foot strap
（
50*70tube
）
1 32
Flat pad (Ф8)
4
14 Plastic shaft sleeve 4 33 backrest cushion
adjustable bracket
1
15
50 internal plug of
the square tube
1 34 Flexible knob1
16
25*50 internal
plug of the
rectangular tube
7 35
50Bushing between
pipes
2
17
internal plug of
the round tube
（
Ф25 tube
）
2 36
38 internal plug of
the square tube
1
18
Handlebar grip
（
Ф25 tube
）
2 37
Hexagonal bolt
(M8*40)
2
19 blotter 2
8

9
Installation steps
Installation steps of main part A
IMPORTANT: Please check whether all the accessories are complete after opening the carton.
Remarks: During the assembly process, it is best to assemble the product by two or more people together so as to
avoid injury during the assembly process.
Step 1
1. Place the rear bottom pipe assembly (1) and the ground pipe assembly (2) in accordance with the picture, and
use M10*90 pan head square neck bolts (70), Φ10 flat pad (87) and M10 jam nut (85) to fasten them tightly.
2. Insert the counterweight guide rod weldment (5) into the corresponding hole of the rear bottom pipe assembly
(1), and then use M10*20 hexagonal bolt (77) and Φ10 flat pad (87) to fasten tightly from the bottom.
3. Place the ground pipe assembly (2) and the front ground pipe assembly (3) in accordance with the picture, and
use M10*90 Hexagonal bolt (74), Φ10 flat pad (87) and M10 jam nut (85) to fasten them tightly.
4. Use the limit tube (8) to pass through the pedal (4) and fix it on the front ground pipe assembly (3) in accordance
with the picture, and then use the 25 internal plug of the round tube (56) to cover both ends of the limit tube (8).
1
STEP1
1
2
5
87
85 70
77
87
3
4
74
87
87
85
8
56
56

10
Step 2
1. Place the front inclined pipe assembly (6) on the assembled ground pipe assembly (2) in accordance with the
picture, use M10*65 pan head square neck bolts (71), Φ10 flat pads (87) and M10 jam nut (85) to fasten them
tightly. 2. Put the front bottom frame support pipe assemble (7) and the front inclined tube assembly (6) in
accordance with the picture, and use M10*90 pan head square neck bolts (70), Φ10 flat pads (87) and jam nut (85)
to fasten them tightly.
2
STEP2
6
72
87
71
85
87
85
87
70

11
Step 3
1. First install the shock pad (44) and clump weight (31) into the counterweight guide rod weldment (5) in
accordance with the picture; then insert them in the direction in accordance with the picture, and pass the straight
pin (62) through the Counterweight head bushing (48) and the first hole of the weight lever assembly (10)
(counting from top to bottom), and then install the counter weight head (30); finally, place the adjusting rod flat
pad (61) in the position.

Step 4
1. Align the holes on the horizontal tube on the carrying bar assembly (12) with the counterweight guide rod
weldment (5) and assemble; then use M10*20 hexagonal bolt (77), Φ10 flat pads (87) and shield connecting plate 1
(9) to fasten from the top, but not fasten tightly temporarily; then align the holes of the carrying bar assembly (12)
and the front inclined pipe assembly (6) in accordance with the picture, and use M10*90 pan head square neck bolts
(70), Φ10 flat pad (87) and M10 jam nut (85) to tighten them.
12

13
Step 5
1. Place the limit pipe assembly (14), front inclined pipe assembly (6), U-shaped seat connecting pipe assembly (15)
in accordance with the picture, and use M10*95 hexagonal bolts (90), M10*90 hexagonal bolt (74), Φ10 flat pad
(87) and M10 jam nut (85) to tighten it.
2. Assemble the cantilever assembly (13) and the carrying bar assembly (12) into the the corresponding holes in
accordance with the picture, and fasten them with M10*135 hexagonal bolts (73) and M10 jam nuts (85).

14
Step 6
1. Insert the rotation shaft (67) into the front bottom frame support pipe assemble (7) in accordance with the picture,
and then align the leg-lifting assembly (16) with the front bottom frame support pipe assemble (7) in accordance
with the picture, and use M10 *20 hexagon socket pan-headed bolts (72) and Φ10 flat pad (87) to fasten tightly.
2. Insert the rubber grip assembly for hands (17) into the front bottom frame support pipe assembly (7) in accordance
with the picture, and fasten them with the spring pin rotary knob (43).

15

16
Step 8
1. Take the wire ropes (32) and place them as shown in the picture. Assemble them in the sequence shown in the
picture.
2. The assembly methods of pulleys A, B and D are the same, which are as shown in the picture. The sequence is
M10*65 hexagonal bolt (75), pulley assembly (46), M10 jam nut (85); 3. As shown in picture C, the sequence is
M10*135 hexagonal bolts (73), Φ10 flat pad (87), pulley assembly (46), Φ10 flat pad (87), M10 jam nut (85),
which are fixed on the cantilever assembly (13); 4. As shown in the picture E, the sequence is M10*45 hexagonal
bolt (76), Φ10 flat pad (87), pulley connecting plate (21), pulley assembly (46), pulley connecting plate (21), Φ10
flat pad (87), M10 jam nut (85); 5. As shown in picture F, the sequence is M10*45 hexagonal bolt (76), Φ10 flat
(87), pulley assembly (46), Φ10 flat pad (87), M10 jam nut (85), which are fixed on the carrying bar assembly
(12); 6. As shown in picture H, finally fasten tightly the other end of the wire rope (32) on the weight lever
assembly (10), and insert the L-shaped inserted pin (63) into the clump weight .
0

Step 9
1. Take the wire ropes (32), place them as shown in the picture, and assemble them in the order shown in the picture.
2. As shown in picture A, the sequence is M10*65 hexagonal bolt (75), pulley assembly (46), M10 jam nut (85), which are
fixed in the front inclined pipe assembly (6);
3. As shown in picture B, the sequence is M10*45 hexagonal bolts (76), Φ10 flat pad (87), pulley assembly (46), Φ10 flat
pad (87), and M10 jam nut (85), which are fixed on the double U-shaped seat weldment (22).
4. As shown in picture C, the sequence is M10*45 hexagonal bolt (76), Φ10 flat pad (87), pulley connecting plate (21),
pulley assembly (46), pulley connecting plate (21), Φ10 flat pad (87) and the M10 jam nut (85);
5. Finally, fasten the other end of the wire rope (32) tightly on the ground pipe assembly (2).
17
A
B
C
D
STEP9
22
21
2
6
2780m m
32
46×3
75
85
76
87
85
87
76
85

18
Step 10
1. Take the butterfly arm wire ropes (33), place them as shown in the picture, and assemble them in the sequence
shown in the picture;
2. As shown in pictures A and E, hang both ends of the wire rope (33) in the right swing arm assembly (18) and left
swing arm assembly (20);
3. As shown in picture B and D, the sequence is M10*45 hexagonal bolt (76), Φ10 flat pad (87), pulley assembly
(46), Φ10 flat pad (87), and M10 jam nut (85), which are fixed in U-shaped seat connecting pipe assembly(15);
4. As shown in picture C, the sequence is M10*45 hexagonal bolt (76), Φ10 flat pad (87), pulley assembly (46),
Φ10 flat pad (87), and M10 jam nut (85), which are fixed on the rotating U seat ( 23).
A
B
C
D
E
STEP10
23
15
18
20
6
2650mm
76
87 85
33
46×3
85
76
87
87
76
85