Vogelzang International Sentry Coal VG810CL User manual

VGZ-011 / 20110513.1 VG810CL SENTRY COAL™ / Page 1
READ ALL INSTRUCTIONS CAREFULLY
BEFORE STARTING THE INSTALLATION
OR OPERATING THE STOVE. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT
IN PROPERTY DAMAGE, BODILY INJURY,
OR EVEN DEATH.
Do NOT use this stove in a
mobile home, manufactureD home,
trailer or tent – NO EXCEPTIONS!
This stove meets
U.S. Test Standard:
UL 1482-1996
SAFETY INSTRUCTIONS
SAFETY NOTICE: IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE/BUILDING FIRE MAY
RESULT. FOR YOUR SAFETY, CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT PERMITS,
RESTRICTIONS, AND INSTALLATION REQUIREMENTS FOR YOUR AREA.
READ ALL INSTRUCTIONS CAREFULLY.
1. The installation of this stove must comply
with your local building code rulings. Please
observe the clearances to combustibles (see
reference figures 3–5). Do not place furni-
ture or other objects within the clearance
area.
2. Verify that the stove is properly installed
before firing the stove for the first time.
After reading these instructions, if you have
any doubt about your ability to complete
your installation properly, you must ob-
tain the services of a professional licensed
installer familiar with all aspects of safe
and correct installation. DO NOT use
temporary or makeshift compromises
during installation.
3. DO NOT store coal, kindling, flammable
liquids or other combustible materials too
close to the unit. Refer to certification label
on back of unit and reference figures 3 – 5
in this manual.
4. Do not install this stove in a mobile home,
manufactured home, trailer or tent
(NO EXCEPTIONS! per HUD Federal
Standard: 24 CFR Ch.XX).
5. If any parts are missing or defective, please
notify the dealer or manufacturer immediately.
DO NOT OPERATE A STOVE THAT IS
MISSING ANY PARTS!.
6. Do not tamper with combustion air control
beyond normal adjustment capacities.
7. Always connect this stove to a chimney and
vent to the outside. Never vent to another room
or inside a building. DO NOT CONNECT
THIS UNIT TO A CHIMNEY FLUE SERV-
ING ANOTHER APPLIANCE.
8. DO NOT CONNECT a coal burning stove
to an aluminum Type B gas vent. This is not
safe. Use approved masonry or a UL 103 HT
(U.S) Listed Residential Type and Building
Heating Appliance Chimney. Use a 6” diam-
eter chimney or larger, that is high enough to
give a good draft. (See specifics in installation
instructions).
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: [phone]
Fax: [phone]
Sentry Coal™Stove
Model VG810CL Owners Manual
(save this manual for future reference)
continued on next page

Page 2 / VG810CL SENTRY COAL™ VGZ-011 / 20110513.1
9. Be sure that your chimney is safely
constructed and in good repair. Have the chim-
ney inspected by the fire department or a quali-
fied inspector.Your insurance company should
be able to recommend a qualified inspector.
10. Creosote or soot may build up in the chimney
connector and chimney and cause a house/
building fire. Inspect the chimney connector
and chimney twice monthly during the heating
season and clean if necessary. (See Chimney
Maintenance, page 13).
11. In the event of a chimney fire, turn the air
control to closed position, leave the building
and CALL THE FIRE DEPARTMENT IM-
MEDIATELY! Have a clearly understood plan
on how to handle a chimney fire by contacting
your local fire authority for information on
proper procedures in the event of a chimney
fire.
12. To prevent injury, do not allow anyone to use
this stove who is unfamiliar with the correct
operation of the stove.
13. Do not operate stove while under the
influence of drugs or alcohol.
14. Ashes should not be allowed to accumulate
higher than the ash pan. Dispose of ashes in
a metal container with a tight fitting lid. Keep
the closed container on a noncombustible floor
or on the ground, well away from all combus-
tible materials. Keep the ashes in the closed
container until all cinders have thoroughly
cooled. The ashes may be buried in the ground
or picked up by a refuse collector.
15. The special paints used on your stove may
give off some smoke and an odor while they
are curing during the first 12 to 15 fires.
Additional smoke and odor may be emitted
from the light oils used in construction of the
fire box. This should disappear after a short
period of time and not occur again. Persons
with lung conditions or owners of susceptible
domestic pets (such as birds) should take pru-
dent precautions. Open windows and doors as
needed to clear smoke and/or odor. Paint dis-
coloration will occur if the stove is overfired.
16. This stove has a painted surface which is
durable but it will not stand rough handling
or abuse. When installing your stove, use care
in handling. Clean with soap and warm water
when stove is NOT hot. Do not use any acids
or scouring soap, as these wear and dull the
finish.
17. The walls of the firebox may become slightly
distorted after a period of use. A slight distor-
tion will not affect the operation of the stove.
18. While stove is in operation, all persons,
especially young children should be alerted to
the hazards from high surface temperatures.
Keep away from a hot stove to avoid burns or
clothing ignition.
19. If small children will be in the same room
as the stove during operation, provide a
sturdy barrier to keep them at a save distance
from the stove. NEvER LEAvE sMALL
CHILDREN uNsuPERvIsED when they
are in the same room as the stove.
20. Keep stove area clear and free from all
combustible materials, gasoline, and other
flammable vapors and liquids.
21. To prevent burns always wear protective
clothing, leather hearth gloves and eye
protection, while tending the fire.
22. While in operation, keep the feed door, ash
door, and cabinet door closed at all times
except while tending the fire.
23. Do not overfire the stove. Overfiring will hap-
pen if the feed door or ash door is left open
during operation. Such actions can result in
very dangerous operating conditions.
24. All power cords and electrical appliances
and/or assemblies must be kept outside of the
clearance dimensions shown in this manual for
combustible materials.
25. For further information on using your stove
safely, obtain a copy of the National Fire
Protection Association (NFPA) publication,
“Using Coal and Wood Stoves Safely” NFPA
No. HS-10-1978. The address of the NFPA is
Batterymarch Park, Quincy, MA 02269.
NOTE: A PROFESSIONAL, LICENSED HEAT-
ING AND COOLING CONTRACTOR MUST
BE CONSULTED IF YOU HAVE QUESTIONS
REGARDING THE INSTALLATION OF THIS
SOLID FUEL BURNING APPLIANCE.
SAFETY INSTRUCTIONS continued…

VGZ-011 / 20110513.1 VG810CL SENTRY COAL™ / Page 3
Upper Heat Shield
Lower Heat Shield
Leg
Assembly
ASSEMBLY INSTRUCTIONS
t o o l s
Pencil
6 foot Folding Rule or Tape Measure
Tin Snips
Drill: Hand or Electric
1/8” dia. Drill Bit (sheet metal screws)
1/4” dia. Drill Bit (damper installation)
Screwdrivers (phillips and blade type)
6mm Nut Driver or Ratchet with 6mm Socket
Safety Glasses
Gloves
1. Uncrate the stove and remove cardboard pack-
ing and protective poly bag. (Save cardboard
for further assembly.)
2. Remove legs, upper and lower heat shields,
damper, and hardware pack from inside fire-
box.
3. Place flattened carton behind stove and care-
fully turn stove onto its back.
4. Join the upper and lower heat shields with four
(4) self-tapping screws (fig. 1).
WARNING: METAL PANELS FASTENED BE-
TWEEN LEGS ACT AS HEAT DEFLECTORS.
THESE PANELS MUST BE IN PLACE FOR SAFE
OPERATION.
Fig.1 Leg
& Heat Shield
Assembly
TOOLS AND MATERIALS REQUIRED FOR INSTALLATION
m a t e r i a l s
(NOTE: The following items are NOT included with your stove)
Chimney Connection: 6” black steel (24 ga. min.) straight stove
pipe or elbow (as required)
1/2” Sheet Metal Screws
Chimney: Existing 6” Lined Masonry Chimney or 6” Inside Dia.
listed Type HT chimney.
Flooring Protection: 42” x 60” as specified (see figures 3–5)
Furnace Cement (manufacturer recommends Rutland Code 78
or equivalent)
NOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or maintenance
of your wood stove and assumes no responsibility of any incidental or consequential damages.
5. Place both legs upside down and attach the
heat shield assembly (from step 4) between the
legs.Align the holes in the heat shield assembly
with those in the mounting flange of the leg as-
semblies and secure with four (4) self-tapping
screws.
6. Attach leg/heat shield assembly to the base of
the stove using self-tapping screws provided
(fig. 1).
7. Carefully lift stove to upright position.
8. Locate the door knob and machine screw in
the hardware pack. Open the cabinet door by
reaching under the cabinet frame
and pulling the door open.
9. Install the door knob onto the outside
of the door. Install the machine
screw through the latch bracket,
door, and into the knob.
Tighten securely.
(fig. 2). Fig. 2 Cabinet
Door Knob Assembly

Page 4 / VG810CL SENTRY COAL™ VGZ-011 / 20110513.1
CAUTION: KEEP FURNISHINGS AND OTHER
COMBUSTIBLE MATERIALS AWAY FROM THE
STOVE.
LOCATING STOVE
1. The stove must be placed on solid concrete,
solid masonry, or when installed on a com-
bustible floor, on a listed floor protector, use a
minimum 3/8” noncombustible floor protector
with an “R” factor of 0.8 such as Hy-C or Impe-
rial Model UL 4260BK or equivalent. (NOTE:
To calculate R-values of equivalent alternative
materials, see page 16). The base must extend
at least 16” beyond the side with the access
door, 8” to the sides, 15” to the backside of
stove and must extend under the stove pipe
if it is elbowed towards a wall. (See figures 3
& 4 and consult local building codes and fire
protection ordinances.)
CAUTION: (FIRE HAZARD) CARPETING AND
OTHER COMBUSTIBLE MATERIAL MUST NOT
COVER THE FLOOR PROTECTOR. THESE
MATERIALS MUST REMAIN OUTSIDE OF
COMBUSTIBLE CLEARANCES, SEE FIG. 3-5.
2. The stove must have its own flue. DO NOT
CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVING OTHER APPLIANCES.
3. After observing the clearances to combustible
materials (figures 4 & 5), locate your floor
protector accordingly (figure 3) and care-
fully place the stove in your selected location.
Install stove pipe, elbows, and thimble as
required, utilizing either a recently cleaned
and inspected 6” masonry chimney or a 6”
i.d. listed chimney.
4. Use 6 ” round black stove pipe, not
galvanized stove pipe. Secure pipe sections
Fig. 3 – TOP VIEW Minimum Clearance Dimensions from Combustible Surfaces
FLOOR PROTECTOR
DASHED LINE SHOWS STRAIGHT
OUT CHIMNEY CONNECTOR
AND ADDITIONAL FLOOR
PROTECTOR REQUIRED
COMBUSTIBLE CONSTRUCTION IN
ACCORDANCE WITH NFPA 211 BACKWALL
SIDEWALL
15"
19"
42"
8"
8"
16"32"14"
60"
18"
28"
TOP VIEW
with three (3) sheet metal screws in each stove
pipe and/or elbow joint to firmly hold the pipe
sections together. Do Not coNNect this stove
to aNy air DistributioN or Duct system.
5. Recheck clearances from the stove,
connector stove pipe, and corner clearances
using the illustrations in figures 3 – 5 and
your local building codes or fire protection
ordinances.
NOTE: A wall faced with drywall, brick
or stone must be considered a combustible
surface.
6. Do not install this stove in a mobile
home,trailer or tent – NO EXCEPTIONS!
(HUD Federal Standard: 24 CFR Ch.XX)
7. The clearances provided are minimum di-
mensions determined by the manufacturer’s
testing facility. Installation of this stove must
comply with the latest edition of NFPA 211 for
reduced clearances and/or your local building
code rulings (use whichever minimum dimen-
sions are LARGEST).
Failure to follow these minimum clearance
requirements may result in an unsafe instal-
lation and could cause a fire.
8. This stove meets U.S. Test Standard:
UL 1482-1996.
Continued on next page

VGZ-011 / 20110513.1 VG810CL SENTRY COAL™ / Page 5
LOCATING STOVE continued…
FLOOR PROTECTOR FLOOR PROTECTOR
BACKWALL
SIDEWALL
14"
23" 16"
18"
15"
28"
Fig. 5a – Front View
Minimum Clearance Dimensions
from Combustible Surfaces
Fig. 5b – Side View
Minimum Clearance Dimensions
from Combustible Surfaces
NOTE: BEFORE FIRING STOVE SLIDE FIRE-
BRICKS TOWARDS THE REAR SO NO GAPS
REMAIN BETWEEN BRICKS.
Fig. 4 – Top View
Minimum Corner Clearances
from Combustible Surfaces
18"
18"
CORNER CLEARANCES
18"
D-6 DRAFT DAMPER
A Draft Damper included with the stove must
be installed in the first straight section of pipe ex-
iting the stove before the stove pipe is connected
and the coal stove is used.
1. Drill two 1/4” holes centered on either side of
the pipe section 6” from the top end of the pipe
(figure 6).
2. Remove the handle from the damper then slide
the damper into the pipe.
3. Align the damper with the holes drilled in step
1 and insert the handle through the holes and
the damper.
NOTE: This damper is necessary for the proper
operation of the stove and to meet EPA emissions
requirements for heating appliances. It MUST be
installed before use.(NO EXCEPTIONS)
6"/15.25 cm
Fig. 6 – Draft Damper Installation
DRAFT DAMPER
(must be installed
before use — NO
EXCEPTIONS)

Page 6 / VG810CL SENTRY COAL™ VGZ-011 / 20110513.1
CONNECTOR PIPE INSTALLATION
1. The crimped end of the stovepipe fits inside
the stove flue collar. Install additional pipe and
elbow with the crimped end towards the stove.
This will allow any condensation in the flue to
run back into the firebox.
2. Horizontal pipe runs must slope upwards
towards the chimney at least 1/4” per foot of
horizontal run.
3. You must have at least 18 inches of clearance
between any horizontal piping and the ceil-
ing.
4. The pipe cannot extend into the chimney flue
(figure 7).
5. Secure pipe/elbow sections with three (3) sheet
metal screws at each joint to make the piping
rigid.
6. It is recommended that no more than two (2)
90° bends be used in the stovepipe installa-
tion. The use of more than two 90° bends may
decrease the amount of draw and possibly
cause smoke spillage. Where possible, use only
corrugated (nonadjustable) elbows. These
are much more airtight.
7. The connector pipe must not pass through an
attic, roof space, trusses, closet, or any con-
cealed space, floor, ceiling, wall or combus-
tible construction. (See Chimney Connector
Systems & Clearances, page 17). A UL 103
HT Listed chimney must be used from the first
penetration of ceiling or wall to the chimney
cap. Never use single wall connector pipe as
a chimney – a house fire could result!
Fig. 7 – Stovepipe/Flue Connections
CORRECT WRONG WRONG
NOTE: STOVE PIPE IS NOT INCLUDED. TO
PURCHASE, VISIT YOUR LOCAL HARD-
WARE, HOME OR BUILDING CENTER. SEE
“LOCATING STOVE” PAGE 3 FOR ADDITIONAL
SPECIFICATIONS.

VGZ-011 / 20110513.1 VG810CL SENTRY COAL™ / Page 7
CHIMNEY CONNECTIONS
The stove must be connected to either a ma-
sonry or manufactured metal chimney built and
tested to the specifications listed on the previous
pages.
Chimneys perform two functions:
1). As a means of exhausting smoke and flue
gases which are the result of fuel combustion.
2). The chimney provides “draft” which allows
oxygen to be continuously introduced into the
appliance, so that proper combustion is possible.
This stove relies on natural draft to operate.
NOTICE: Always provide a source of fresh air
into the room where the stove is located. Failure
to do so may result in air starvation of other fuel
burning appliances and the possible development
of hazardous operating conditions.
Your stove itself does not create draft. Draft is
provided by the chimney. To achieve proper draft
your chimney must meet the three minimum height
requirements detailed in figures 9–11. A minimum
of 0.05 w.c. (measured in water column) is required
for proper drafting to prevent back puffing, smoke
spillage, and to maximize performance. (Gauges to
measure draft are readily available at stove stores
and are economical to rent or purchase.)
Factors such as wind, barometric pressure,
trees, terrain and chimney temperature can have
an adverse effect on the draft. The manufacturer
cannot be held responsible for external factors
leading to less than optimal drafting.
Should you have a problem with inadequate
draft, you should contact a licensed heating and
cooling contractor for assistance in solving the
problem.
IMPORTANT Installation Points
1. Size chimney flue to stove collar. This stove
requires a 6” diameter flue.
2. Never connect this unit to a chimney serv-
ing another appliance.
3. The chimney must meet all minimum
height requirements.
4. Never use a chimney to ventilate a cellar
or basement.
5. Contact your local building authority
for approved methods of installation and any
necessary permits and/or inspections.
MASONRY CHIMNEY
Before using an existing masonry chimney,
clean the chimney, inspect the flue liner and make
any repairs needed to be sure it is safe to use. Make
repairs before attaching the stove. The connec-
tor stove pipe and fittings you will need to con-
nect directly to a masonry chimney are shown in
figure 8.
Fig. 9 - Chimney Construction Through Attic Space
If the connector stove pipe must go through
a combustible wall before entering the masonry
chimney, consult a qualified mason or chimney
dealer. The installation must conform to local
building and fire codes and latest edition of NFPA
211.
If there is a cleanout opening in the base of the
chimney, close it tightly.
CHIMNEY
FLUE
5/8" TILE
CHIMNEY
LINER
MASONRY
CHIMNEY
THIMBLE
COLLAR
6˝ ROUND
24 ga. BLACK
STOVEPIPE
8˝ MIN.
LINER
BELOW
ENTRY
HOLE
Fig. 8 - Masonry Chimney Connection

Page 8 / VG810CL SENTRY COAL™ VGZ-011 / 20110513.1
Fig. 10 - Chimney Construction Through Roof
Fig. 11 - Chimney Connection to Firebox
Through Masonry Wall
CHIMNEY CONNECTIONS continued …
MANUFACTURED CHIMNEY
REFER TO CHIMNEY AND CHIMNEY
CONNECTOR MAKER’S INSTRUCTIONS FOR
INSTALLATION AND USE.
Use only 6” diameter listed chimney UL 103
HT. Chimney made to this listing is High Tempera-
ture rated to 2100 degrees Fahrenheit. Use chimney
from only one manufacturer. Never mix brands.
Carefully follow the chimney manufacturer’s stated
requirements and clearances. Use the chimney
manufacturer’s attic guards, roof supports, flashing
and fire stops when passing through a ceiling. Use a
listed thimble when passing through a combustible
wall. Do not use makeshift compromises during
installation. Never use a single-wall connection
pipe as a chimney!
When using a pre-existing chimney, have it’s
condition and installation inspected before using.
Make sure that the chimney meets all of the UL
rating requirements listed above. Be aware that
not all manufactured chimney is of the UL 103
HT type.
NOTE: It is recommended that you contact a li-
censed heating and cooling contractor (consult your
local yellow pages) for chimney installation.
Manufactured chimney with the proper required
UL listing is available from most home centers,
hardware stores, and HVAC supply stores.
If you have access to the internet, you may
wish to view chimney manufacturers’ informa-
tion on-line. See, www.duravent.com, www.
selkirkinc.com, or www.mtlfab.com.
VENTING TO EXISTING FIREPLACE
In some instances, people desire to convert an
existing fireplace for stove use. Usually, safe con-
nection to an existing masonry chimney requires
more work than using a prefabricated chimney.
The existing fireplace must be closed and sealed at
the damper with high-temperature caulk, ceramic
wool, or furnace cement. Prior to installation, clean
and inspect the existing flue and smoke shelf. In-
stallation should be designed so the system can be
dismantled for periodic cleaning and inspection.
Before conversion, make sure the existing chimney
is structurally sound, the chimney incorporates a
Continued on next page

VGZ-011 / 20110513.1 VG810CL SENTRY COAL™ / Page 9
CHIMNEY CONNECTIONS continued …
flue liner and make sure it is in good condition.
(A flue liner consists of clay tile that protects the
brickwork of a chimney. If a chimney does not
have a liner, or it is damaged, have it relined by
a professional. DO NOT USE a chimney that is
unlined or damaged!) If you have any question
regarding the condition of the chimney, consult a
qualified licensed contractor, qualified engineer,
competent mason, certified Chimney Sweep, or a
knowledgable inspector. Consult your insurance
company if you cannot find a qualified expert.
CAUTION: NOT ALL FIREPLACES
ARE SUITABLE FOR CONVERSION
TO A WOOD STOVE. CHECK WITH A
QUALIFIED EXPERT.
Many prefabricated fireplaces are of the
“zero-clearance fireplace” category. These consist
of multilayered metal construction. They are de-
signed with enough insulation and/or air cooling
on the base, back and sides so they can be safely
installed in direct contact with combustible floors
and walls. Although many prefabricated fireplaces
carry endorsements from nationally recognized
organizations for use as fireplaces, they have not
been tested for connection to wood stove heaters.
Connecting a stove to such a device will void the
manufacturer’s warranty.
Steel-lined fireplaces are constructed with
1/4” firebox liner, an air chamber in connection
with 8” of masonry. These can be safely used
with wood burning stoves. They contain all the
FIG. 12 - Fireplace Conversion
FIREPLACE INSTALLATION
Directly connecting the stovepipe into the exist-
ing masonry chimney (figure 12 “TypeA” fireplace
conversion) of the fireplace is the only approved
method of installation. This is a complicated and
involved process and to insure safety should only
by done by a qualified installer.
1. An entry hole must be cut through the masonry
and tile liner with minimal damage to the liner.
At least 8” of liner must remain below the entry
position. When locating the stove and stove-
pipe, all minimum clearances must be observed
from combustible surfaces including mantels,
combustible trimwork, ceilings and walls.
Positioning the center of the stove pipe entry
into the chimney 24” below the ceiling should
insure proper clearance for a 6” stovepipe.
2. Install a metal or fire clay (5/8” minimum thick-
ness) thimble. Make sure the thimble is flush
with the inner surface of the chimney liner and
does not protrude into the flue (see figure 7 on
page 6).
3. Secure the thimble with refractory mortar. The
thimble should be surrounded by 8” of solid
unit masonry brickwork or 24” of stone.
4. Install the stovepipe into the thimble as far as
possible without extending past the flue lining
(see figures 7 & 8 on pages 6 & 7).
5. A small airspace (about 1/2”) should remain
between the stovepipe and thimble to allow for
expansion of the pipe. Seal this airspace with
high-temperature caulking or ceramic wool.
6. Secure and seal the damper in the closed posi-
essential components of a fireplace,
firebox, damper, throat, smoke shelf,
and smoke chamber. Many look identi-
cal to masonry fireplaces and should be
checked carefully before connecting a
stove to them.
Venting a stove directly into a fire-
place does not meet code and should not
be attempted. (This constitutes connec-
tion to another appliance - the fireplace.)
Combustion products will be deposited
and build up in the firebox or fireplace.
The stove warranty will be void with
such an installation. Do not create a
hazard in your home by connecting in
this manner.
Continued on next page

Page 10 / VG810CL SENTRY COAL™ VGZ-011 / 20110513.1
OPERATING INSTRUCTIONS
t h i s s t o v e i s d e s i g n e d t o b u r n
Coal Fuel.
Chestnut, egg, stove, or nut-size coal for
residential furnaces, or any of the specialty pack-
aged fireplace coals (not wax-type coal “bricks”)
can be used. Low ash content (2% to 6%) coal is
recommended.
NOTICE: FOR BEST RESULTS USE SOLID,
BITUMINOUS COAL. NEVER USE MANUFAC-
TURED COAL “BRICKS” MADE OF COAL DUST
WITH WAX-TYPE BINDER. DO NOT BURN
GARBAGE OR FLAMMABLE FLUIDS. STORE
COAL IN DRY WELL VENTILATED AREA. SEE
RECOMMENDATIONS ON PAGE 12 FOR USING
ANTHRACITE COAL.
LIGHTING
1. Set the thermostat on “HIGH” and open pipe
draft damper to provide maximum draft.
2. Using the separable handle, open the feed door
and place paper and kindling wood on the grate
for starting the fire.
3. Light fire, close and secure the feed door.
CAUTION: HOUSE FIRE HAZARDS
• Gases emitted from freshly added
COAL MUST BE BURNED OR THEY WILL AC-
CUMULATE AND EXPLODE. NEVER SMOTHER
A FIRE WHEN ADDING FRESH COAL.
• Never use maNufactured coal
“BRICKS” MADE OF COAL DUST AND WAX-
TYPE BINDER.
• overfiriNGmaycauseahousefire.if
A UNIT OR CHIMNEY CONNECTOR GLOWS,
YOU ARE OVERFIRING.
• Build fires oNly oN iNteGral Grate
INCLUDED WITH THE STOVE.
• do Not operatethe heaterwiththe
MINIMUM FIRE AIR SHUTTER COMPLETELY
CLOSED.
OPERATING SAFETY PRECAUTIONS
1. NEVER OVERFIRE THIS STOVE BY BUILD-
ING EXCESSIVELY HOT FIRES AS A HOUSE/
BUILDING FIRE MAY RESULT. IF STOVE OR
STOVEPIPE BEGINS TO GLOW OR TURN RED,
YOU ARE OVERFIRING THE STOVE.
2. NEVER BUILD EXTREMELY LARGE FIRES
IN THIS TYPE OF STOVE AS DAMAGE TO THE
STOVE OR SMOKE LEAKAGE MAY RESULT.
3. HOT WHILE IN OPERATION. KEEP CHIL-
DREN, CLOTHING, AND FURNITURE AWAY.
CONTACT MAY CAUSE SKIN BURNS. DO NOT
TOUCH THE STOVE AFTER FIRING UNTIL IT
HAS COOLED.
4. PROVIDE AIR INTO THE ROOM FOR PROP-
ER COMBUSTION.
5. INSPECT STOVEPIPE EVERY 90 DAYS.
REPLACE IMMEDIATELY IF STOVEPIPE
IS RUSTING OR LEAKING SMOKE INTO
THE ROOM.
CHIMNEY CONNECTIONS continued …
tion using high-temp caulking, ceramic wool,
or furnace cement. Also check to see if the
chimney has a cleanout. If it does, make sure it
is closed and sealed as well. A leaky cleanout
will greatly reduce draft efficiency.
If you have any questions regarding venting
your stove, contact the manufacturer or contact
the National Fire Protection Association (NFPA)
and request a copy of the latest editions of NFPA
Standard 211 and NFPA Standard 908. Their ad-
dress is:
Battery March Park, Quincy, MA 02269.
Continued on next page
WARNING: EXPLOSION HAZARD
• Neverusechemicals,GasoliNe,Gas-
OLINE-TYPE LANTERN FUEL, KEROSENE,
CHARCOAL LIGHTER FLUID, OR SIMILAR
FLAMMABLE LIQUIDS TO START OR “FRESH-
EN-UP” A FIRE IN THE STOVE.
• Keep all flammaBle liquids, espe-
CIALLY GASOLINE, OUT OF THE VICINITY
OF THE HEATER — WHETHER IN USE OR IN
STORAGE.
•theuseofwoodiNthisstoveexcept
FOR INITIAL COAL IGNITION PURPOSES, IS A
VIOLATION OF FEDERAL LAW.

VGZ-011 / 20110513.1 VG810CL SENTRY COAL™ / Page 11
Fig. 13
Thermostat Adjustment Access
OPERATING INSTRUCTIONS continued …
4. Add about 15 pounds of coal after fire is
burning briskly. Use care not to smother the
kindling fire when adding coal.
5. Set the thermostat to maintain desired tem-
perature. “MEDIUM” setting is normally
satisfactory. Set higher or lower for your
personal comfort level.
ADDING FUEL
When starting fires, add small amounts of coal
each hour or so instead of piling large quantities
of coal every 3 to 5 hours. As you become more
familiar with the operation of your stove, it is
possible to add coal to burn for longer periods
of time (between 8 to 10 hours), but doing so
carelessly will promote incomplete combustion
and considerable sooting, along with a very dirty,
inefficient fire.
1. Set thermostat to “HIGH” and open pipe draft
damper before opening the feed door.
2. Never smother the fire when adding coal.
Incomplete combustion of fresh coal will cause
gas accumulation and a mild smoky explosion
will occur:
– Add fresh kindling if the bed of coals has
cooled.
- Add up to 20 lbs. of coal. Never add coal
above the top of the firebrick.
– Stir the coal and watch the fire. Be sure the
new coal is burning before you close the doors
and turn the thermostat down.
3. At least once every 12 hours of operation crank
the roller grate system to dump ‘clinkers’ and
ash into the ash pan.
4. Empty ash pan regularly. Do not allow ashes
to pile up to the grate. If ashes build up to
the grate, it can warp and burnout will occur.
If allowed to overfill, ashes may spill when
removing the pan.
5. Properly dispose of hot ashes (see Safety
Instructions, item #14 on page 2).
MINIMUM FIRE
The rate of burning at the “LOW” thermostat
setting can be further controlled by adjusting the
draft damper door located behind the cabinet on
the front of the firebox (figure 14).
1. Partially close the shutter to make the fuel burn
longer.
2. Open the shutter, exposing a larger opening,
to reduce the formation of soot (see notes on
Chimney Draft, page 12.)
3. Do Not operate the heater with the minimum
fire shutter completely closed (see below).
MINIMUM FIRE AIR SHUTTER
The thermostat control was calibrated at the factory and is not adjustable. The operation of the heater
may require a change in calibration of the minimum fire air shutter. Calibration adjustments should
be made at room temperature. The minimum fire air shutter is mounted on the door of the thermostat
draft damper mounted behind the front screen on the lower front of the firebox, fig 14. After stove has
cooled the cabinet lid may be opened to make adjustments.
A. CAUTION: DO NOT OPEN OR CLOSETOPWHEN
HEATER IS HOT!
1. To open, grasp the cabinet top at front
(figure 13A) and lift all the way up.
2. Gently lower the top until the top support
rod latches to hold the top in the up position
(figure 13B).
3. To close, lift the top until the support rod
is unlatched.
4. Pull the support rod forward as you lower
the cabinet top.

Page 12 / VG810CL SENTRY COAL™ VGZ-011 / 20110513.1
RECOMMENDATIONS FOR BURNING
ANTHRACITE COAL
1. When burning coal, it is important to maintain
a clean chimney. Inspect chimney connector
and chimney at least twice monthly during the
heating season.
2. Keep the grate clear of ash and cinders.
Use the shaker grate to keep the ashes from
building up in the firebox.
3. DO NOT operate the stove with the ash door,
feed door, or cabinet door open.
4. Before adding coal, it is necessary to have a
good hot log fire burning. After the log fire
is burning, add small amounts of coal until a
bed of coals has been built up. Anthracite coal
burns with a short, blue flame with the coals
having a glowing, red color.
5. Anthracite coal needs a strong draft to burn
efficiently. A draft reading of 0.05 to 0.06 w.c.
(water column) is required to burn anthracite.
Fig. 15
Feed Door
Draft Wheel
Adjustment
CHIMNEY DRAFT
Do not expect the stove to draw. Draft is a func-
tion of the chimney, not the stove. Smoke spillage
into the house or excessive buildup of condensa-
tion or soot in the chimney are warnings that the
chimney is NOT functioning properly. Correct the
problem before using the stove. Following are some
possible causes for improper draft.
1. The connector stovepipe may be pushed
into the chimney too far, stopping the draft.
2. If the chimney is operating too cool, wa-
ter will condense in the chimney and run back
into the stove. Soot formation will be rapid and
may block the chimney. Operate the stove at a
high enough fire level to keep the chimney warm
preventing this condensation.
3. If the fire burns well but sometimes smokes
or burns slowly, it may be caused by the chimney
top being lower than another part of the house or a
nearby tree. The wind blowing over a house or tree,
B. Adjusting the Minimum Air Shutter: The
minimum air shutter has an infinite number of
settings. Several adjustments may be necessary
for the unit to work most effectively for your
particular installation.
1. The minimum air shutter may be adjusted
to the closed position in installations where the
draft is “above normal.” Generally, 0.06 w.c. or
above would be considered “above normal.”
2. In installations where the draft is “below
normal”, the minimum air shutter would be
adjusted toward the open position.
Fig. 14
Minimum Shutter
Adjustment
NOTE: MORETHAN ONE RECALIBRATION MAY
BE NECESSARY. AT ROOM TEMPERATURE
(72° F) AND “LOW” SETTING, THE DRAFT
DAMPER DOOR SHOULD BE CLOSED.
OPERATING INSTRUCTIONS continued …
The draft wheel located on the feed door,
figure 15, provides a source of secondary air and
should be opened when burning coal. Coal emits
volatile gases when burned and requires a source
of secondary air for complete combustion to
occur. The draft wheel may be adjusted to give
the best performance depending on the particular
needs of the user.
Continued on next page

VGZ-011 / 20110513.1 VG810CL SENTRY COAL™ / Page 13
CHIMNEY MAINTENANCE
CREOSOTE – Formation and Removal
When coal is burned slowly, it produces tar and
other organic vapors which combine with expelled
moisture to form creosote. The creosote vapors
condense in the relatively cool chimney flue of
a slow-burning fire. As a result, creosote residue
accumulates on the flue lining. If ignited, this
creosote creates an extremely hot fire which may
ignite surrounding materials resulting in a build-
ing fire.
The chimney connector and chimney should
be inspected at least twice a month during the
heating season to determine if a creosote buildup
has occurred.
If creosote has accumulated, it should be
removed. Failure to remove creosote may result
in ignition and may cause a house/building fire.
Creosote may be removed using a chimney brush
or other commonly available materials from your
local hardware retailer.
Chimney fires burn very hot. If the chimney
connector should glow red, immediately call the
fire department, then reduce the fire by closing the
inlet air control and pour a large quantity of coarse
salt, baking soda, or cool ashes on top of the fire
in the firebox.
CAUTION: A CHIMNEY FIRE MAY CAUSE IGNI-
TION OF WALL STUDS OR RAFTERS WHICH
WERE ASSUMED TO BE A SAFE DISTANCE
FROM THE CHIMNEY. IF A CHIMNEY FIRE
HAS OCCURRED, HAVE YOUR CHIMNEY IN-
SPECTED BY A QUALIFIED PERSON BEFORE
USING AGAIN.
falls on top of the chimney like water over a dam,
beating down the smoke. The top of the chimney
should be at least three (3) feet above the roof and
be at least two (2) feet higher than any point of the
roof within ten (10) feet.
NOTE: A DRAFT READING OF 0.05 TO 0.06
W.C. (WATER COLUMN) IS SUGGESTED FOR
PROPER BURNING OF THIS STOVE.

Page 14 / VG810CL SENTRY COAL™ VGZ-011 / 20110513.1
PART ORDERING – VG810CL SENTRY COAL™ STOVE
When ordering missing or replacement parts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided on the
following pages to identify parts.
Part No. Description Qty. Part No. Description Qty.
12 Hinge, Door............................................... 4
13 Back Brace................................................ 2
14 Thermostat Assembly ............................... 1
15 Chain Linkage, Thermostat ....................... 1
16 Top Shield, Thermostat ............................. 1
17 Screw, 10-16x3/4” Torx.............................. 2
18 Knob, Thermostat...................................... 1
19
20 Support, Hinge.......................................... 1
21 Clip, Hinge ................................................ 1
1 Cabinet Top ............................................... 1
2 Cabinet, Back............................................ 1
3 Cabinet, Left Side ..................................... 1
4 Cabinet, Front Asm. .................................. 1
5 Cabinet, Door Frame................................. 1
6 Cabinet, Door............................................ 1
7 Knob, Cabinet Door................................... 1
8 Screw, 8-32x1/4” Mach.............................. 1
9 Latch, Spring............................................. 1
10 Nut, 10-24 ................................................ 8
11 Screw, 10-24x1/2” Flat Head..................... 8

VGZ-011 / 20110513.1 VG810CL SENTRY COAL™ / Page 15
PART ORDERING – VG810CL SENTRY COAL™ STOVE
When ordering missing or replacement parts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided on the
following pages to identify parts.
Part No. Description Qty. Part No. Description Qty.
45 Gasket, 29” Ash Door................................ 1
46 Door Asm., Feed....................................... 1
47 Handle, Separable (Spring) ..................... 1
48 Handle, Door............................................. 1
49 Latch, Door ............................................... 1
50 Spacer,...................................................... 1
51 Screw, 1/4-20x3/4” Mach .......................... 1
52 Nut, 1/4-20 ............................................... 1
53 Gasket, 45” Feed Door.............................. 1
54 Pin, Door Hinge......................................... 4
55 Liner, Top................................................... 1
56 Nut, 1/4-20 ............................................... 6
57 Screw, 1/4-20x3/4” Flat Head.................... 6
58 Flue Collar................................................. 1
59 Gasket....................................................... 1
60 Fire Grate Extension ................................. 1
61 Frame, Shaker Grate................................. 1
62 Retainer, Shaker Grate Cog...................... 1
63 Handle, Shaker Grate ............................... 1
64 Cog, Right Hand, Shaker Grate ............... 1
65 Cog, Left Hand, Shaker Grate ................. 1
66 Grate, Right Hand..................................... 1
67 Grate, Left Hand ....................................... 1
22 Firebox Asm .............................................. 1
23 Firebrick ................................................... 10
24 Liner, Front & Rear.................................... 3
25 Leg............................................................ 2
26 Heat Shield, Upper.................................... 1
27 Heat Shield, Lower.................................... 1
28 Draft Control.............................................. 1
29 Clip, Spring ............................................... 1
30 Frame, Draft Damper ................................ 1
31 Pin, Draft Damper ..................................... 1
32 Support, Grate & Liner.............................. 2
33 Retainer, Top Brick .................................... 2
34
35 Shield, Front.............................................. 1
36 No.10x1/2” Torque H.D. ............................. 2
37 Ash Pan Assembly.................................... 1
38 Damper Asm. ............................................ 1
39 Smoke Curtain .......................................... 1
40 Bracket, Smoke Curtain ............................ 1
41 Screw, 1/4-20x3/4” Flat Head.................... 1
42 Nut, 1/4-20 ............................................... 1
43 Door, Ash .................................................. 1
44 Steel Liner................................................. 1

Page 16 / VG810CL SENTRY COAL™ VGZ-011 / 20110513.1
FLOOR PROTECTOR MATERIAL CALCULATIONS
This stove has been tested for and must be installed on a floor protector with the proper Thermal
Resistance or R-value as stated in the installation instructions on page 3, “Locating Stove” step 1, of
this manual. If the floor protector materials listed in the instructions are not available, materials with
an equivalent R-value may be substituted.
Alternate materials may be rated with C-factor (Thermal Conductance) or k-factor (Thermal
Conductivity) ratings which must be converted to R-value to determine if the alternate material meets
the tested requirements. The following instructions provide the proper information and formulas for
conversion to R-value.
To determine if alternate materials are acceptable follow this sequence.
1. Convert material specifications to R-value:
a. R-value given — no conversion necessary
b. k-factor is given with a required thickness (T) in inches:
R = 1/k x T
c. C-factor is given: R = 1/C
2. Determine the R-value of proposed alternate floor protector:
a. Use formulas in step 1 above to calculate R-value of proposed material(s).
b. For multiple layers, add R-values of each layer to determine overall R-value.
3. If the overall R-value of the floor protector system is equal to or greater than the floor protector
specifications given, the alternate is acceptable.
Definitions:
Thermal conductance (C) = BTU =W
(hr)(ft2)(°F) (m2)(°K)
Thermal conductivity (k) = (Btu)(inch) =W =Btu
(hr)(ft2)(°F) (m)(°K) (hr)(ft)(°F)
Thermal resistance (R) = (ft2)(hr)(°F) = (m2)(°K)
Btu W
Example:
The specs of floor protector material should be 3/4-inch thick material with a k-factor of 0.84.
The proposed alternative material is 4” brick with a C-factor of 1.25 over 1/8-inch mineral board
with a k-factor of 0.29.
Step 1: Convert specs to R-value.
R = 1/k x T = 1/0.84 x 0.75 = 0.893 System must have a R-value of 0.893 = Rspecs
Step 2: Calculate R-value of individual components
4” Brick with C-factor = 1.25. R = 1/C = 1/1.25 = 0.80 = Rbrick
1/8-inch (0.125”) mineral board with k-factor = 0.29. R = 1/0.29 x 0.125 = 0.431 = Rmin.brd.
Step 3: Add R-values of components to get total R-value of system
Rbrick + Rmin.brd = 0.80 + 0.431 = 1.231 = Rsystem
Step 4: Compare Rsystem to Rspecs
Rsystem = 1.231 is larger than Rspecs of 0.893. System R-value exceeds the required
specifications and therefore is an acceptable alternative.

VGZ-011 / 20110513.1 VG810CL SENTRY COAL™ / Page 17
A. Brick Masonry
Minimum 3.5˝/ 89mm thick brick masonry all framed
into combustible wall with a minimum of 12˝/305mm
brick separation from clay liner to combustibles. The
fireclay liner shall run from outer surface of brick wall
to, but not beyond, the inner surface of chimney flue
liner and shall be firmly cemented in place.
B. Insulated Sleeve
Solid-insulated, listed factory-built chimney length of
the same inside diameter as the chimney connector and
having 1˝/25.4mm or more of insulation with a mini-
mum 9˝/229mm air space between the outer wall of the
chimney length and combustibles.
C. Ventilated Thimble
Sheet steel chimney connector, minimum 24 gauge in
thickness, with a ventilated thimble, minimum 24 gauge
in thickness, having two 1˝/25.4mm air channels, sepa-
rated from combustibles by a minimum of 6˝/152mm
of glass fiber insulation. Opening shall be covered, and
thimble supported with a sheet steel support, minimum
24 gauge in thickness.
D. Chimney Section Pass-through
Solid insulated, listed factory-built chimney length with
an inside diameter 2˝/51mm larger than the chimney
connector and having 1˝/25.4mm or more of insulation,
serving as a pass-through for a single wall sheet steel
chimney connector of minimum 24 gauge thickness, with
a minimum 2˝/51mm air space between the outer wall of
chimney section and combustibles. Minimum length of
chimney section shall be 12˝/305mm chimney section
spaced 1˝/25.4mm away from connector using sheet steel
support plates on both ends of chimney section. Open-
ing shall be covered, and chimney section supported on
both sides with sheet steel support securely fastened to
wall surfaces of minimum 24 gauge thickness. Fasten-
ers used to secure chimney section shall not penetrate
chimney flue liner.
CHIMNEY CONNECTOR SYSTEMS & CLEARANCES

Page 18 / VG810CL SENTRY COAL™ VGZ-011 / 20110513.1
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: [phone]
Fax: [phone]
MADE IN CHINA
COMPANY TESTIMONY:
“FOR GOD SO LOVED THE WORLD THAT HE GAVE HIS ONLY BEGOTTEN SON, THAT WHOEVER
BELIEVES IN HIM SHALL NOT PERISH BUT HAVE ETERNAL LIFE”
JOHN 3:16
This Vogelzang heating appliance is safe when installed properly and will provide you with years of
service. However, always exercise good judgement when you are using this stove.You are dealing with
FIRE! Fire is inherently dangerous and must be treated with respect. Stay warm and in good health!
Respectfully yours,
SteveVogelzang
Proprietor
DO NOT USE THIS STOVE IN A
MOBILE HOME, MANUFACTURED HOME,
TRAILER OR TENT — NO EXCEPTIONS!
Optional F-1 Blower for
Vogelzang Heat Circulator Stove Models
VG820E and VG810CL
For more even heat distribution, the
Vogelzang Heat Circulator blower draws
heat from around the firebox and blows
it under the stove unit into the room.
Attaches easily to existing panels onVogelzang
stove models VG820E and VG810CL. Switch/ther-
mostat unit may be mounted in different positions
for various comfort levels.
Prewired, after mounting simply plug into
standard 110 volt house wiring. Three-position
switch allows manual or thermostatic control.