VOMATEX KS 30 User manual

Industrial controller KS 30
Industrieregler KS 30
Régulateur industriel KS 30
Operating instructions
Bedienungsanleitung
Mode demploi
9499 040 50901
valid from/gültig ab/valable depuis: 8333
VOMATEX
Textil- und Kunststoff-GmbH
Hinterm Sielhof 27a
28277 Bremen
Germany
www.vomatex.de

Follow the warnings in the instructions!
Warnvermerke in der Bedienungsanleitung beachten!
Suivre les avertissement du mode demploi!
ENGLISH Page 1
SAFETY NOTES 1
MOUNTING 2
ELECTRICAL CONNECTIONS 2
CONFIGURATION LEVEL 4
PARAMETER LEVEL 8
CONTROLLER OPERATING LEVEL 10
OPTIMIZING AID 11
SELF-TUNING 12
DISPLAY CORRECTION 14
POSITIONER OPERATING LEVEL 16
MAINTENANCE 16
DEUTSCH Seite 17
SICHERHEITSHINWEISE 17
MONTAGE 18
ELEKTRISCHER ANSCHLUSS 18
KONFIGURATIONS-EBENE 20
PARAMETER-EBENE 24
BEDIEN-EBENE (REGLER) 26
OPTIMIERUNGSHILFE 27
SELBSTOPTIMIERUNG 28
ANZEIGEKORREKTUR 30
BEDIEN-EBENE (STELLER) 32
WARTUNG 32
FRANÇAIS Page 33
NOTICES DE SECURITE 33
MONTAGE 34
RACCORDEMENTS ELECTRIQUES 34
CONFIGURATION 36
PARAMETRAGE 40
UTILISATION REGULATEUR 42
AIDE DOPTIMISATION 43
AUTO-REGLAGE 44
CORRECTION DE LAFFICHAGE 46
UTILISATION DOSEUR 48
ENTRETIEN 48
a

Industrial controller KS 30 Operating instructions
9499 040 50901
valid from 8333
Hheating (relay ON = yellow LED lit)
Ccooling (relay ON = yellow LED lit)
Xprocess value
Wset-point
W2 lit with: ramp / programmer
blinks with: gradient / programmer (mains recovery)
HCA heating current monitoring (error = red LED lit)
LC limit contact (X within limits = green LED lit)
selector key
tS.I.L. switch closed
increase value Äg
tS.I.L. switch open
decrease value Äg
gThe values are changed the faster the longer the key is pressed. This applies to
set-points, parameters and configurations. We recommend writing down the old
values before changing.
SAFETY NOTES
Following the enclosed safety instructions 9499 047 07101 is indispensable!
The insulation of the instrument conforms to EN 61 010-1 with pollution degree
2, overvoltage category II, operating voltage 300 V and protection class I.
Additional with horizontal installation: a protection to prevent live parts from
dropping into the open housing of a withdrawn controller must be fitted.
ELECTROMAGNETIC COMPATIBILITY (89/336/EEC)
The following European Generic Standards are met:
Emission: EN 50081-1 and Immunity: EN 50082-2.
The unit can be used without restriction for residential and industrial areas.
TECHNICAL DATA rData sheet, order no. 9498 737 32913
a
1

VERSIONS
9404 407 . . . . 1
30 standard configuration Adjust the required
operation at
configuration level
and parameter level.
39 configuration to specification
output 1 output 2 relay 3 standard configuration
relay logic relay (alarm) Con1 Con2
0ff -f0031 0100
2ff f f 0051 0100
4without process value correction and without gradient function
6with process value correction and with gradient function
MOUNTING
With a sealing Übetween controller front and panel, the panel reaches protection
mode IP 54. For access to the S.I.L. switches A, REL1 and LOCK, remove the
controller module from the housing by pulling it forwards at the top and bottom
cut-outs.
Caution! The instrument contains ESD-hazarded components.
ELECTRICAL CONNECTIONS
The instrument is fitted with protective insulation. The ground connection of earth
terminal 6 should be kept separate from the mains and as short as possible (20 cm
during test). Keep mains cables separate from signal and measurement input leads.
We recommend twisted and screened measurement input leads (screen connected to
measurement earth).
Connected contactors must be equipped with RC protective circuits to contactor
manufacturer specification, to avoid voltage peaks which can cause trouble to the
controller.
The instruments must be protected by an individual or common fuse for a max. power
consumption of 6,5 VA per unit (standard fuse ratings, min. 1 A)!
aMax. 250 V r.m.s. may be available across the instrument connectors.
2

Mains
Alarm
1st set-point (open)/2nd
Cooling Current/3-phase converter
9404 407 50001/50021
Earth terminal
Heating
Input
Voltage
Current
Pt 100
Heating 0/13 V (RLL ?1300 [)
or 0/10 mA (RLL ß1300 [)
0
Thermocouple
OPERATION
Switch on power supply:
controller is initialized
during approx. 5 s.
instrument is
at operating
level 1
Process control is at pOPERATING LEVEL. Matching the instrument to the control
task at pCONFIGURATION LEVEL and to the process at pPARAMETER LEVEL
may be necessary.
For exit from the operating level,
tS.I.L. switch LOCK must be open (factory setting)!
Changing from OPERATING LEVEL to CONFIGURATION LEVEL is as follows:
Unit at operat.level
Unit is at
configuration
level 3
Unit at parameter level
Changing from OPERATING LEVEL to PARAMETER LEVEL is as follows:
Unit at operat.level
Unit at
parameter level
2
16
15
14
13
12
10
9
8
7
6
5
4
3
2
27
26
25
24
23
22
21
20
19
18
17
3
2
1
1
11
Spannungs-
prüfung:
W/W2
0...10V
0/4...20mA
max. 500VA; 250V ; 3A
Logic
N
230V
115V
1
3

CONFIGURATION LEVEL
At configuration level, the instrument is matched to the control task by means of an
8-digit configuration code. The code is displayed in two 4-digit configuration words
Con1 and Con2:
Structure of configuration word 1 ( Con1):
Pressing keys Iand Dchanges the value of Con1
(the longer the faster). When pressing Mthe change is effective
and Con2 is displayed.
Â3 (alarm relay)
Â1 Â2 Limit Heating Principle
Relay Logic Relay contact curr. <>
0
Signaller direct Ü0relative - n.c.
1Signaller inverse Ü1absolute - n.c.
22-pnt.contr. direct Ü2relative fn.c.
32-p.contr. inverse Ü3absolute fn.c.
42-p. positioner Ü4relative - n.o.
53-pnt.contr. *5absolute - n.o.
63-p. positioner *6relative fn.o.
7absolute fn.o.
8rel. #-n.o.
9
rel. #-n.o.
Display Measurement loop
monitoring xInput type
0°C Unit reacts as x >> w 0type L 0...900 °C0...900 °C
1°C Unit reacts as x << w 1type J 0...900 °C0...900 °C
2°F Unit reacts as x >> w 2type K 0...1350 °C0...1350 °C
3°F Unit reacts as x << w 3type N 0...1300 °C0...1300 °C
4Type S 0...1760 °C0...1760 °C
ÜOutput is not used. 5Type R 0...1760 °C0...1760 °C
*Code is not adjustable for versions with 2 relays. 6Pt 100 - 99,9...500,0 °C- 99,9...500,0 °C y
70...20 mA linear
84...20 mA linear
#The limit contact is suppressed during start-up or after set-point 90...10 V linear
changes.
<For description of heating current monitoring Äright page.
>n.o.: normally open contact, relay 3 energized with alarm.
n.c.: normally closed contact, relay 3 de-energized with alarm. +
yWithout decimal point (parameter dP = 0) the range is -99...500 °C.
xWith 3-pnt.controllers: with FbF and PoL heating and cooling = OFF.
4

Control behaviour functions and parameters
Signaller, inverse 2-point controller, inverse
3-point controller
Limit contact (LC), absolute, normally closed 1normally open 2
The adjusted values correspond to the process values (X), at which the alarm occurs.
Limit contact (LC), relative, normally closed 3normally closed 4
The adjusted values correspond to control deviations (X-W), at which an alarm occurs.
Heating current monitoring HCA (with 2-pnt. / 3-pnt. controllers and positioners)
When configured accordingly HCA and LC switch relay 3 (OR-function for the alarm
case) in common. The alarm cases are:
Relay heating is on, but the load current is < HCA:interruption of actuator
Relay heating is off, but the load current is > 0.4 A: short circuit of actuator
Relay heating is on, but the load current is > HCA: over load
gThe red HCA LED works also without the heating current alarm configured.
5

Re-configurations
+Configuring from controller to positioner operation: set Wand SP2 to 0.
+Configuring from positioner to controller operation: set Wand SP2 to ----.
The outputs are switched off, ramp and program are disabled.
+With re-configuration of the input type, all range-dependent parameters
must be matched to the new measuring range!
Structure of configuration word 2 ( Con2):
Pressing keys Iand Dchanges the value of
Con2 (the longer the faster).
When pressing Mthe modification is effective
and the configuration level is left.
not used Programmer Output Heating current monitoring Ü
00ramp function *0switching 0Actuator interruption/
1Programmer Actuator short circuit
1Overcurrent in load
*also gradient function
with 9404 407 6.... ÜExplanation Äprevious page
Exit from the configuration level
Unit at configuration level Unit is at
operat.level
Instrument is initialized.
+If the configuration was not changed, the initialization is omitted.
+The configuration level is not left via time-out!
Functions and parameters for programmer, ramp and gradient
Start behaviour and behaviour with mains recovery (programmer / ramp)
Set-point W Proc.val. X Start behaviour Behaviour with mains recovery
W < SP2 X < SP2
The effective set-point
runs from X to SP2
with positive ramp
Programmer: W2 blinks; the program can be
re-started with key M
(for behaviour Ätable opposite).
W < SP2 X > SP2 Start at SP2 Ramp function: automatic re-start of ramp
(for behaviour Ätable opposite).W > SP2 X < SP2 Start at SP2
W > SP2 X > SP2
The effective set-point
runs from X to SP2
with negative rampe
Positioner: Programmer and ramp function are not
available.
6

Programmer
Start: Close control
contact.
W2 is lit.
Cancellation: open control
contact
W2 is off. Control contact W/W2
+With running program InL and InH cannot be adjusted.
+If SP2 was switched off by means of key D(display ----), the programmer
cannot be activated via the control contact.
Ramp function
Start: close
control contact.
W2 is lit.
Power
Cancellation: open
control contact. failure
W2 is off. Control contact W/W2
+When switching on the controller with control contact W/W2 closed, the ramp
function is started immediately. With Pt2 = 0the effective set-point jumps to
SP2 (safety set-point).
+If SP2 was switched off by means of key D(display ----), the ramp function
cannot be activated via the control contact.
Gradient function (only with 9404 407 6....)W2
blinksblinks
W2 isW2 is
off
W2 isis on
(ramp function)(ramp function)
Start:
wat supply voltage
switch-on
wafter set-point
changes
wwith switch-over
from W2 to W
W2 blinksblinks W2 isW2 is off
Cancellation: Start
Control contact W/W2
wwhen reaching the set-point
wwhen switching over from W to
W2
+If Gr was switched off by means of key D(display ----), the gradient function
is out of operation.
7

PARAMETER LEVEL
At parameter level, the instrument is matched to the process. Only the parameters
which are required for the configured instrument are displayed:
Symbol Ä
Value Ä
Pressing keys Ior Dchanges the value (the longer
the faster). The change is effective after 2 s or when
pressing Mshortly; Mis also used for switching to
the next parameter.
+The parameter level is left after a time-out of 30 s or by pressing key Mshortly
after the last parameter.
Parameter name Symbol Adjustment range
2nd set-point w2 (ramp) SP2 w0...w100 *
Segment time t2 (ramp) Pt2 0...9999 min
3rd set-point w3 SP3 w0...w100
Segment time t3 Pt3 0...9999 min
4th set-point w4 SP4 w0...w100
Segment time t4 Pt4 0...9999 min
5th set-point w5 SP5 w0...w100
Segment time t5 Pt5 0...9999 min
Limit contact low LCL relative: 1...9999 ; absolute: x0...9999 *
Limit contact high LCH relative: 1...9999 ; absolute: x0...9999 *
Alarm switching differential XSdSd Sd 1...9999
Heating current HC Only display
Heating current limit HCA 0...30,0 A *
Operation locking Loc 0...3 (ÄLocking)
*) This function can be switched off: press key Duntil ---- is displayed.
Locking (parameter Loc)
Loc Operation enable (only for controller operation)
0X and W display with adjustment, self-tuning permitted
1X and W display with adjustment
2X and W display, but without adjustment
3Only X display, lower display is off (no set-point adjustment)
+With parameter Loc > 0, the following parameters are not displayed and cannot
be changed.
8