VPC 9050 User manual

9050/9050TR USER MANUAL
03/31/21
INDEX (CLICK TO NAVIGATE TO PAGE)
PAGE
1 RECEIVER RACK MOUNT INSTALLATION
2LOCATING & MOUNTING TR SLIDE KIT
3 TR SLIDE KIT INSTALLATION
4LOCATING & MOUNTING SLIDE KIT
5 SLIDE KIT INSTALLATION
6 SLIDE MOUNT NOTATION REGARDING U HEIGHT
7 INSTRUMENT BRACKET INSTALLATION
9 KEYBORD TRAY KIT DIAGRAM
10 KEYBORD TRAY KIT INSTALLATION
11 CABLE TRAY INSTALLATION
12 TR PLATFORM REMOVAL INSTRUCTIONS
13 TR PLATFORM INSTALLATION
14 TR HANDLE REMOVAL & REPOSITIONING
15 MICROSWITCH REMOVAL & INSTALLATION
16 ITA ENCLOSURE OPTIONS
17 ITA AND RECEIVER ENGAGEMENT
18 TROUBLESHOOTING
19 PRECAUTIONARY NOTES
Note: Any printed or downloaded User Manuals or Procedure Sheets may not reflect the most current revisions.
The information contained in this manual is subject to change. For the most current information visit vpc.com.

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RACK MOUNT INSTALLATION
RECEIVER, , MODULE, DUAL DISCRETE WIRING TIERS • PART #
RECEIVER, , MODULE, DUAL DISCRETE WIRING TIERS, EMI GASKET • PART #
TOOLS REQUIRED
Phillips Head Screwdriver
INSTALLATION INSTRUCTIONS
1. Install clip/cage nuts on rack, to correlate with mounting holes and
captive screws on receiver.
2. Place receiver up to clip/cage nuts on rack, making sure they are
aligned (Figure A).
3. Tighten captive screws in a cross pattern to ensure even torque is
applied.
Figure A. Mounting 9050 Receiver.
The 50 Module Receiver is designed to fit into a standard 19” rack. It is
equipped with a locking handle to ensure your contacts are engaged. A
standard integrated microswitch (when wired to the test system) shuts
off power when the ITA disengages from the Receiver.
1
Slides are used with the 9050 and 9050TR receiver. The receiver
includes a mounting bracket kit and hardware. Choose your slide kit
based on the distance from rail to rail and verify that the slides will
not interfere with the rack enclosure. Each kit will support 200 lbs.
TOOLS REQUIRED
Phillips Head Screwdriver
/32 Allen Wrench
DETERMINE YOUR SLIDE KIT
1. Measure dimension A to determine the proper slide kit, ensuring the slide
length does not exceed dimensions A + B (Figure A).
LOCATE AND MOUNT SLIDES
1. Determine an appropriate location in the rack to mount the slides and
receiver. Keep in mind that the cables connecting to instrumentation not
placed on the instrument bracket will need to be long enough for the slides to
fully extend without putting tension on the cables.
NOTE: For a cable management guide visit our our e-learning
center online- vpc.com/products/elearning_center/Cable_
Management.
2. Install slides using the manufacturer’s instructions. A hard copy is included
with the shipment (www.accuride.com/Resources/pdf/3507-r4-0309.pdf).
Make sure the same position mounting holes are used for each side of the
front and back brackets. Do not fully tighten down the 4 front and 4 rear
mounting screws at this time (Figure B).
4. Remove the innermost section of each slide by extending the slide fully,
depressing the tab, and continue extending the inner section of the slide until
it is free from the slide assembly (Figure C).
5. Install the instrument bracket and/or cable tray onto the inner sections of
the slide kit following the Instrument Bracket Installation instructions and/or
Cable Tray Installation instructions found in Section 4.
29.50
749.30
TOP VIEW
[50.8]
2.00
DIMENSION B
DIMENSION A
DIMENSION C
[749.3]
29.50
[31.75]
1.25
FRONT OF RACK
Figure A. Dimensions of rack to measure for slide kit.
A
SLIDE
RELEASE TAB
INNER SLIDE
Figure C. Remove inner section of slide from assembly.
Figure B. Slides installed into rack.
SLIDE CONFIGURATION INSTALLATION 9050TR
RECEIVER, TR, MODULE, WITH ”PLATFORM • PART #
"SLIDE KIT (FITS "– "DEEP RACKS [. – ]) • PART #
"SLIDE KIT (FITS "– "DEEP RACKS [. – .]) • PART #
"SLIDE KIT (FITS "– "DEEP RACKS [. – .]) • PART #
Dimensions shown: [millimeters]
inches
10-32 X 1" MOUNTING
SCREW
2 TYP. EACH SIDE
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Slides are used with the 9050 and 9050TR receiver. The receiver
includes a mounting bracket kit and hardware. Choose your slide kit
based on the distance from rail to rail and verify that the slides will
not interfere with the rack enclosure. Each kit will support 180 lbs.
TOOLS REQUIRED
Phillips Head Screwdriver
/32 Allen Wrench
DETERMINE YOUR SLIDE KIT
1. Measure dimension A to determine the proper slide kit, ensuring the slide
length does not exceed dimensions A + B (Figure A).
LOCATE AND MOUNT SLIDES
1. Determine an appropriate location in the rack to mount the slides and
receiver. Keep in mind that the cables connecting to instrumentation not
placed on the instrument bracket will need to be long enough for the slides to
fully extend without putting tension on the cables.
NOTE: The “Cable Management” section of the Master catalog
can be used as a guide.
2. Install slides using manufacturer’s instructions. A hard copy is included with
the shipment (www.accuride.com/Resources/pdf/3507-r4-0309.pdf). Make
sure the same position mounting holes are used for each side of the front and
back brackets. Do not fully tighten down the 4 front and 4 rear mounting
screws at this time (Figure B).
4. Remove the innermost section of each slide by extending the slide fully,
depressing the tab, and continue extending the inner section of the slide until
it is free from the slide assembly (Figure C).
5. Install the instrument bracket and/or cable tray onto the inner sections of
the slide kit following the Instrument Bracket Installation instructions and/or
Cable Tray Installation instructions found in Section 4.
29.50
749.30
TOP VIEW
[50.8]
2.00
DIMENSION B
DIMENSION A
DIMENSION C
[749.3]
29.50
[31.75]
1.25
FRONT OF RACK
Figure A. If dimension C exceeds 1" use the Rack Extend-
er Kit, Part # 310 113 406.
SLIDE CONFIGURATION INSTALLATION 9050
RECEIVER, , MODULE, WITH SLIDE MOUNTING • PART #
"SLIDE KIT (FITS "– "DEEP RACKS [. – ]) • PART #
"SLIDE KIT (FITS "– "DEEP RACKS [. – .]) • PART #
"SLIDE KIT (FITS "– "DEEP RACKS [. – .]) • PART #
Dimensions shown: [millimeters]
inches
ALWAYS SUPPORT THE RECEIVER AND
PLATFORM WITH THE MOST ROBUST
MIDDLE SECTION OF THE SLIDES.
To ensure proper support when extending the receiver and table away from
the rack, stop the receiver and platform at approximately 6" from the rack.
Reach around to the rear of the receiver to the slides underneath on both
sides. Manually extend the middle section of the slides forward until fully
underneath the platform. The receiver and platform may then be extended
while holding this middle slide in place. If completed properly, the middle
section of the slides will remain underneath the platform and oer the
strongest support.
INSTALLATION 9050TR
1. Install inner slides back into slide kit in the rack.
2. Attach the platform mounting flanges to the inner slide rails using the
six 8-32 button head screws provided with the receiver (Figure D).
Do not fully tighten down the screws.
3. Install the 9050TR platform/receiver onto the platform mounting
flanges with the six 8-32 screws (Figure E). Do not fully tighten
down the screws.
4. Pull the receiver out as far as possible. The slides will lock in position.
Push the blue tabs located on the middle section of the slides. Apply
pressure to push the receiver back in toward the rack. The smaller
inner slides move into the middle section, which should not move.
Push receiver until it backs into the rack.
5. Secure the receiver to the rack using the captive 10-32 screws
(Figure F). Be sure to li up on the platform slightly to ensure an
even engagement of the screws.
6. Fully tighten screws in this order:
- 6 8-32 platform mounting screws (as shown in Figure D).
- 6 8-32 button head platform mounting flange screws (as shown in
Figure C).
- 4 front slide mounting screws (Page 2-1, Figure B).
- 4 rear slide mounting screws (Page 2-1, Figure B).
7. Unscrew the 10-32 captive screws and slide the receiver out. Figure E. Install 9050TR into platform mounting flanges.
Figure D. Attach platform mounting flanges to the inner slide
rails.
Figure F. Secure the receiver to the rack with the captive
10-32 screws, taking care to lift up on the platform slightly to
ensure even engagement.
SLIDE CONFIGURATION INSTALLATION 9050TR
RECEIVER, TR, MODULE, WITH "PLATFORM • PART #
"SLIDE KIT (FITS "– "DEEP RACKS [. – ]) • PART #
"SLIDE KIT (FITS "– "DEEP RACKS [. – .]) • PART #
"SLIDE KIT (FITS "– "DEEP RACKS [. – .]) • PART #
A
SLIDE
RELEASE TAB
INNER SLIDE
Figure C. Remove inner section of slide from assembly.
Figure B. Slides installed into rack.
10-32 X 1" MOUNTING
SCREW
2 TYP. EACH SIDE
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INSTALLATION 9050
1. Attach each receiver mounting flange to the appropriate slide
using the provided three 8-32 button head screws per side. Ensure
that the mounting surface portion of the flange is directed toward
the outside of the overall assembly (Figure D).
2. Re-install the inner slide assembly into the rack by aligning each
inner slide with the slide assembly in the rack (Figure E). With
the inner section inserted into the center section of the slide
assembly, push the mounting flanges toward the rack, collapsing
the slides. It may be necessary to depress the locking tabs, if the
slides are locked in the extended position.
3. Pull the slide assembly out to enable access to the mounting
flanges.
4. Using the provided eight 8-32 flat head screws, attach the receiver
to the mounting flanges (Figure F).
NOTE: When moving the rack or attaching an ITA, ensure
the slides are fully collapsed and receiver is secured to
rack with .190-32 UNF screws.
Figure D. Be sure the mounting surface of the flange is facing
out.
SLIDE CONFIGURATION INSTALLATION 9050
RECEIVER, , MODULE, WITH SLIDE MOUNTING • PART #
"SLIDE KIT (FITS "– " DEEP RACKS [. – ]) • PART #
"SLIDE KIT (FITS " – " DEEP RACKS [. – .]) • PART #
"SLIDE KIT (FITS "– "DEEP RACKS [. – .]) • PART #
Figure E. If necessary, depress the locking tabs on the slides to
fully collapse the slide assembly.
Figure F.
5 6
SLIDE MOUNT NOTATION REGARDING U HEIGHT
PART # • PART # • PART # • PART #
The slide mechanism protrudes downward
into the next u height on both sides of the
the receiver.
Measurements can vary per receiver

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INSTRUMENT BRACKET INSTALLATION
PART #
The instrument bracket mounts to the inner slide and
provides maintenance access to the chassis and the instru-
ments.
NOTE: This instrument bracket kit does not work with the
20” or 24” slide kits.
TOOLS REQUIRED
5/32 Allen Wrench
Phillips Head Screwdriver
INSTALLATION
1. Depress the blue tab on the inner slide and remove from outer slide.
2. Attach one of the inner slides to the instrument bracket using two
8-32 button head screws in the front two holes (Figure A). Install
the third 8-32 button head screw in the rear hole of the inner slide and
instrument bracket.
3. Attach the remaining inner slide to the other side of the instrument
bracket.
Continued on next page...
FRONT TWO HOLES
ALIGN UNIVERSALLY
ON ALL SLIDE LENGTHS
Figure A. The front two holes on the instrument bracket align
with the front two holes on any length slide kit. The third hole
alignment may differ depending on which slide kit you are us-
ing. Shown here, 30” slide kit, part # 310 113 411.
Figure B. The slots on the instrument brackets are designed to
accept a strap should you want to secure your chassis.
7
4. Reinstall the inner slides.
• Slide the le mid-section of the slide all the way out, you will feel it lock
into position.
• Feed the matching inner slide into position and ensure the inner section
rides into place with the roller bearings seated into the groove.
• Push the inner slide in about 6-8 inches and then pull out the right side.
Slide the track of the mid-section over the right side of the inner slide.
• Pull the slide out until the position matches the le side.
• Reach to the back of the middle slides and release the spring locking
mechanism (Figure C).
NOTE: At this time, both sides should be partially installed
when it will no longer proceed into the rack because the
support tab on the instrument brackets will hit the slide
mounting bracket.
5. Rotate both instrument brackets inward so the support tabs can pass
the mounting brackets. Continue to push (install slides simultaneously)
into position. Remember to push the blue tabs to allow the inner slide to
continue to travel into the middle slide section.
NOTE: The middle section will not go into the outer section
until the inner section has been fully installed into the middle
section.
6. Tighten the slide mounting screws.
MAKE SURE ALL SCREW HEADS HAVE BEEN SECURELY
TIGHTENED. ONLY USE 832 BUTTON HEAD
SCREWS.
INSTRUMENT BRACKET INSTALLATION
PART #
Figure C. Spring-locking mechanism.
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KEYBOARD TRAY KIT INSTALLATION
PART #
The Keyboard Tray Kit mounts below the platform on
the slide-mounted 9050TR receiver. The kit includes a
keyboard with touchpad and 72" long USB connector,
keyboard tray, and 12" slides.
MOVEMENT
12 INCH SLIDE
1.2
[30.48]
KEYBOARD WITH TOUCHPAD
KEYBOARD TRAY
12 INCH SLIDES
MOUNTING BRACKET, RIGHTMOUNTING BRACKET, LEFT
USB KEYBOARD
CONNECTOR.
RUBBER GROMMET
13.0
[330.2]
13.3
[337.82]
28.4
[721.36]
Figure A. Keyboard Tray Kit, Part # 310 113 439, includes components listed above
and mounting hardware.
TOOLS REQUIRED
3/32 Allen Wrench
Dimensions shown: [millimeters]
inches
9
Figure B. Orient the keyboard mounting brackets to align with the
three screws that extend beyond the platform mounting bracket.
INSTRUCTIONS
1. Attach the keyboard mounting brackets to the existing platform
mounting brackets using the supplied 8-32 flat head screws,
nuts, and lock washers to secure the keyboard mounting
brackets (Figure B).
2. Use six of the 8-32 x .38 button head screws to attach the 12"
keyboard kit slides to the inner side of the keyboard brackets.
The manufacturer stamped identification on the slides should
be placed toward the rack. Fully extend the keyboard slides to
access the hole locations. Hole locations are shown in Figure
C.
3. Insert the keyboard into the keyboard tray. Wrap the plastic
strain relief around the cable near the back of the keyboard and
press into the hole provided on the keyboard tray.
4. Fully extend the 12” slides and mount the keyboard tray
(Figure D). The dierent hole patterns allow for variations in
the overall extension of the keyboard tray.
Figure C. Fully extend the keyboard slides to access the mounting
holes for the self-locking fasteners.
KEYBOARD TRAY KIT INSTALLATION
PART #
Figure D. Floating, self-locking fasteners in the keyboard mounting
brackets prevent the screws from backing out. You will notice the
snug fit when tightening the screws.
PLATFORM MOUNTING BRACKE
T
MOUNTING BRACKET, LEFT
SUPPLIED 8-32 SCRE
W,
LOCKING WASHER, AND NU
T
BOTTOM VIEW
SELF-LOCKING FASTENERS
BOTTOM VIEW
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CABLE TRAY INSTALLATION
PART #
The cable tray is used for strain relief and cable management.
The horizontal and vertical flanges provide tie down options
that allow you to bend and route your cables where you want
and also present a secure and reliable way to protect your
investment.
NOTE: The cable tray does not work with the 20” or 24” slide kits
or the instrument bracket kit with strain relief.
INSTRUCTIONS
1. Loosen the slide mounting screws by one turn.
2. Depress the blue tabs and remove the inner slides.
3. Attach the cable tray to the slides with 8-32 screws (Figure A).
4. Install the inner slides and cable tray assembly into the rack. See Instrument Bracket Installation instructions for more detail.
5. Tighten the slide mounting screws.
Figure A. The angled side of the cable tray should face the receiver.
TOOLS REQUIRED
3/32 Allen Wrench
11
8-32 x .625" PLATFORM
MOUNTING SCREWS
PLATFORM REMOVAL
RECEIVER, TR, MODULE, WITH ”PLATFORM • PART #
TOOLS REQUIRED
5/32 Ball End Allen Wrench or Ball Driver
Phillips Head Screwdriver
Zip Ties
REMOVAL INSTRUCTIONS
1. Secure receiver to rack using the captive 10-32 mounting screws
(Figure A).
2. Remove any optional accessories including keyboard tray, leg kit, and
instrument bracket.
3. With the receiver secured to the rack, remove the six 8-32 mounting
screws from the bottom of the 9050TR to remove the platform
(Figure B).
4. Remove the 8-32 screws that attach the platform brackets to the
slides. The platform will now be free from the receiver and slides. The
platform brackets do not need to be removed from the platform for
transportation.
5. To secure the slides for transport, return the slides to the closed
position and use zip ties to secure the 3 sections of each slide.
Figure A. The platform can be removed from the receiver only
after the receiver has been secured to the rack.
Figure B. The six mounting screws must be removed from the
receiver before the platform can be removed.
The platform is removable to allow easier packing and
moving of the instrument rack.
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PLATFORM INSTALLATION
INSTALLATION INSTRUCTIONS
1. Remove the zip ties used to secure the slides.
2. Attach the platform with brackets to the slides using six 8-32
mounting screws (Figure C).
3. Slide the platform to the closed position and install the six
8-32 mounting screws to attach the platform to the 9050TR
receiver.
4. Re-install any optional accessories.
5. Once the platform has been re-attached to the 9050TR and
the slides, remove the captive 10-32 mounting screws shown
in Figure A. Figure C. The brackets will be securely attached to the slides after
the mounting screws are installed.
13
HANDLE REMOVAL AND REPOSITIONING
RECEIVER, TR, MODULE, WITH " PLATFORM • PART #
The 9050TR receiver handle requires approximately 90° of
counter-clockwise travel for engagement and 90° of clockwise
travel for disengagement of the ITA. This handle is removable and
adjustable to accommodate different mounting configuration
requirements and for transport purposes.
TOOLS REQUIRED
3/32 Allen Wrench
ROTATION INSTRUCTIONS
1. Remove the handle screw with a 3/32 Allen wrench.
2. Remove the handle and reposition in 90˚ increments (Figure A).
3. Replace the screw and tighten until the handle is secured tightly.
REPOSITIONING INSTRUCTIONS
1. Using the 3/32 Allen wrench, remove the handle screw and handle (Figure B).
2. Using the 3/32 Allen wrench, remove the screw and handle washer on the le side of
the receiver (Figure B).
3. Install the handle into the le side hole at the preferred 90°position (Figure C).
4. Replace the screw and handle washer into the cavity on right side of the receiver
(Figure C).
Dimensions shown: [millimeters]
inches
Figure A. 9050TR Receiver handle can be rotated
in 90 degree increments to support test station
set up needs.
Figure B. Remove handle from standard right side.
Figure C. Install handle on left side.
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TOOLS REQUIRED
Phillips Head Screwdriver
REMOVAL INSTRUCTIONS
1. Disengage the ITA from the receiver (remove the ITA completely).
2. With the receiver handle still in the open position (handle is down), unscrew the two plate retaining screws (using a Phillips screwdriver) that are located
immediately below the top right engaging mechanism/slot - this will expose the microswitch.
3. Remove the necessary modules so that the microswitch retaining screws may be accessed.
4. Unscrew the retaining screws (using a Phillips screwdriver), removing each as they are loosened (caution should be used so that the screw(s) do not fall
into the system).
5. Carefully remove the microswitch for continuity testing.
FOR MICROSWITCH INSTALLATION, REPEAT STEPS 1 5 IN REVERSE ORDER.
AS WITH ALL ELECTRICAL SYSTEMS
DISCONNECT ALL ELECTRICAL SUPPLIES TO
THE SYSTEM PRIOR TO REMOVAL OF THE
MICROSWITCH.
MICROSWITCH REMOVAL AND INSTALLATION
PART #
A microswitch is used in the 90 Series/VXI receivers
to determine the presence (or absence) of an ITA
engaged in the system. It is usually configured so that
power to the interface is turned off when there is no
ITA present. An integrated microswitch is standard on
the 25 and 50 module receivers.
15
ITA ENCLOSURE
ENCLOSURE, MODULE, HINGED COVER PLATE, ” DEEP • PART #
ENCLOSURE, MODULE, HINGED COVER PLATE, ” DEEP • PART #
ENCLOSURE, MODULE, L-SHAPED • PART #
ITA, , MODULE, VXI AND DISCRETE WIRING, DOUBLE TIER • PART #
Figure A. *Enclosures must be flush with the bottom of the ITA frame to ensure the proper function of the 9050TR. The
width may grow with customer needs as long as the extended width is offset to the side opposite the engagement
handle. There is no limit to the height of the enclosure.
The 9050 Enclosure is available to meet your testing needs.
Custom enclosures are also available if the standard options
are not applicable to your test system. Refer to the 9025 User
Manual for instructions on mounting the 9025 enclosures to
the 9025 ITA.
TOOLS REQUIRED
3 mm Allen Wrench
Phillips Head Screwdriver
Dimensions shown: [millimeters]
inches
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Prior to engaging an ITA with the receiver for the first time, ensure all modules (ITA and receiver) are properly installed. This involves inspection of modules
to ensure proper mounting and to verify module positioning. Module positions are shown in Figure A. Modules must be installed such that Pin 1 of each
respective mating receiver and ITA module pair are adjacent. VPC recommends that Pin 1 always be positioned to the le in the receiver and ITA frames. All ITA
modules must match the respective receiver modules. It is crucial for all modules to be installed properly.
1. The receiver should be checked for any foreign objects that may interfere with engagement.
2. Aer inspection, the ITA is ready for engagement with the receiver. The ITA may be placed onto the receiver platform and properly positioned relative to the
receiver guide pins. Ensure that the ITA roller bearings are aligned with the receiver slide openings when the receiver handle is in the open position.
3. Carefully rotate the handle forward to actuate the receiver slide engagement mechanisms, which will draw the ITA into engagement position with the
receiver. Once the handle reaches a positive stop at the end of its travel and latches into place, the modules are engaged.
4. Upon completing use of the ITA, rotate the receiver handle to the open position, remove the ITA, reinstall the receiver protective cover and rotate the handle
to the closed position.
5. Always protect the contacts when the system is not in use. The receiver contacts are protected when either the ITA or receiver protective cover is engaged.
VPC recommends use of both receiver and ITA protective covers to avoid potential contact damage.
ITA & RECEIVER ENGAGEMENT
Figure A. 9050 Receiver and ITA.
IMPROPER INSTALLATION WILL
DAMAGE THE MODULES, AND POSSIBLY
THE ITA ANDOR RECEIVER.
IN THE EVENT OF COMPLICATIONS, A
TRAINED TECHNICIAN SHOULD BE NOTIFIED
IMMEDIATELY TO AVOID ANY DAMAGE
TO THE SYSTEM. THIS APPLIES TO ANY
DIFFICULTIES THAT MAY BE EXPERIENCED
DURING ENGAGEMENT.
A A
B B
C C
D D
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
DO NOT SCALE DRAWING
310104369
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:4
WEIGHT:
REV
DWG. NO.
D
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.
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P
O
S
I
T
I
O
N
15
O
D
24
O
M
O
D
U
L
E
P
O
S
I
T
I
N
M
O
D
U
L
E
P
O
S
I
T
I
O
N
22
O
16
N
O
I
T
I
S
O
P
E
L
U
D
M
M
U
L
E
P
O
S
I
T
I
O
N
2
O
D
M
19
N
O
I
T
I
S
O
P
E
L
U
D
O
U
D
O
18
N
O
I
T
I
S
O
P
E
L
M M
O
D
U
L
E
P
O
S
I
T
I
O
N
20
N
5
I
T
I
S
O
P
E
L
U
D
O
M
O
M
O
D
U
L
E
P
O
S
I
T
I
O
N
1
M
D
U
L
E
P
O
S
I
T
I
O
N
23
O
D
L
E
P
O
S
I
T
I
O
N
14
O
U
M
13
N
O
I
T
I
S
O
P
E
L
U
D
O
M
12
N
O
I
T
I
S
O
P
E
L
U
D
O
M
11
N
O
I
T
I
S
O
P
E
L
U
D
O
M
10
N
O
I
T
I
S
O
P
E
L
U
D
O
M
I
I
O
N
M
O
D
U
L
E
P
O
S
6
T
8
O
M
O
D
U
L
E
P
O
S
I
T
I
N
7
S
O
P
E
L
U
D
O
M
N
O
I
T
I
M
L
E
P
O
S
I
T
I
O
N
4
O
D
U
M
L
E
P
O
S
I
T
I
O
N
3
O
D
U
9
N
O
I
T
I
S
O
P
E
L
U
D
O
M
D
M
L
E
P
O
S
I
T
I
O
N
17
O
U
M
O
D
U
L
E
P
O
S
I
T
I
O
N
25
O
21
N
O
I
T
I
S
O
P
E
L
U
D
MM
U
L
E
P
O
S
I
T
I
O
N
15
O
D
24
O
M
O
D
U
L
E
P
O
S
I
T
I
N
M
O
D
U
L
E
P
O
S
I
T
I
O
N
22
O
16
N
O
I
T
I
S
O
P
E
L
U
D
M
M
U
L
E
P
O
S
I
T
I
O
N
2
O
D
M
19
N
O
I
T
I
S
O
P
E
L
U
D
O
U
D
O
18
N
O
I
T
I
S
O
P
E
L
M M
O
D
U
L
E
P
O
S
I
T
I
O
N
20
N
5
I
T
I
S
O
P
E
L
U
D
O
M
O
M
O
D
U
L
E
P
O
S
I
T
I
O
N
1
A A
B B
C C
D D
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
DO NOT SCALE DRAWING
410104538
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:2
WEIGHT:
REV
DWG. NO.
D
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.
M
D
U
L
E
P
O
S
I
T
I
O
N
23
O
D
L
E
P
O
S
I
T
I
O
N
14
O
U
M
13
N
O
I
T
I
S
O
P
E
L
U
D
O
M
12
N
O
I
T
I
S
O
P
E
L
U
D
O
M
11
N
O
I
T
I
S
O
P
E
L
U
D
O
M
10
N
O
I
T
I
S
O
P
E
L
U
D
O
M
I
I
O
N
M
O
D
U
L
E
P
O
S
6
T
8
O
M
O
D
U
L
E
P
O
S
I
T
I
N
7
S
O
P
E
L
U
D
O
M
N
O
I
T
I
M
L
E
P
O
S
I
T
I
O
N
4
O
D
U
M
L
E
P
O
S
I
T
I
O
N
3
O
D
U
9
N
O
I
T
I
S
O
P
E
L
U
D
O
M
D
M
L
E
P
O
S
I
T
I
O
N
17
O
U
M
O
D
U
L
E
P
O
S
I
T
I
O
N
25
O
21
N
O
I
T
I
S
O
P
E
L
U
D
MM
U
L
E
P
O
S
I
T
I
O
N
15
O
D
24
O
M
O
D
U
L
E
P
O
S
I
T
I
N
M
O
D
U
L
E
P
O
S
I
T
I
O
N
22
O
16
N
O
I
T
I
S
O
P
E
L
U
D
M
M
U
L
E
P
O
S
I
T
I
O
N
2
O
D
M
19
N
O
I
T
I
S
O
P
E
L
U
D
O
U
D
O
18
N
O
I
T
I
S
O
P
E
L
M M
O
D
U
L
E
P
O
S
I
T
I
O
N
20
N
5
I
T
I
S
O
P
E
L
U
D
O
M
O
M
O
D
U
L
E
P
O
S
I
T
I
O
N
1
M
D
U
L
E
P
O
S
I
T
I
O
N
23
O
D
L
E
P
O
S
I
T
I
O
N
14
O
U
M
13
N
O
I
T
I
S
O
P
E
L
U
D
O
M
12
N
O
I
T
I
S
O
P
E
L
U
D
O
M
11
N
O
I
T
I
S
O
P
E
L
U
D
O
M
10
N
O
I
T
I
S
O
P
E
L
U
D
O
M
I
I
O
N
M
O
D
U
L
E
P
O
S
6
T
8
O
M
O
D
U
L
E
P
O
S
I
T
I
N
7
S
O
P
E
L
U
D
O
M
N
O
I
T
I
M
L
E
P
O
S
I
T
I
O
N
4
O
D
U
M
L
E
P
O
S
I
T
I
O
N
3
O
D
U
9
N
O
I
T
I
S
O
P
E
L
U
D
O
M
D
M
L
E
P
O
S
I
T
I
O
N
17
O
U
M
O
D
U
L
E
P
O
S
I
T
I
O
N
25
O
21
N
O
I
T
I
S
O
P
E
L
U
D
MM
U
L
E
P
O
S
I
T
I
O
N
15
O
D
24
O
M
O
D
U
L
E
P
O
S
I
T
I
N
M
O
D
U
L
E
P
O
S
I
T
I
O
N
22
O
16
N
O
I
T
I
S
O
P
E
L
U
D
M
M
U
L
E
P
O
S
I
T
I
O
N
2
O
D
M
19
N
O
I
T
I
S
O
P
E
L
U
D
O
U
D
O
18
N
O
I
T
I
S
O
P
E
L
M M
O
D
U
L
E
P
O
S
I
T
I
O
N
20
N
5
I
T
I
S
O
P
E
L
U
D
O
M
O
M
O
D
U
L
E
P
O
S
I
T
I
O
N
1
17
ITA frame is not lined up when in the process of engagement with receiver
• This may indicate that the ITA is out of alignment or that a module is not mating with its intended module.
• Remove and inspect the ITA for alignment,
• Check for foreign objects/tools.
• Inspect the matching of modules -power ITA module to mate with power receiver module, etc.
Excessive force is needed to engage the handle
• With a typical contact load, approximately 35lbs force is needed to engage the handle. Consult with a VPC application engineer for detailed contact loading
information.
• If excessive force is required, this may indicate that the ITA is out of alignment or that a module is not mating with its intended module.
• Remove and inspect the ITA for alignment. Contact VPC – unauthorized user adjustments to system will void the warranty.
• Check for foreign objects/tools.
• Contact damage may provide enough resistance to notice. Upon replacing a contact in the ITA, the mating contact on the receiver side should also be
inspected and replaced if necessary.
• Verify the orientation of the receiver and ITA modules.
• Inspect the matching modules - power ITA module to mate with power receiver module, etc.
ITA will not engage with the receiver after diagnosing the above problems
• Contact Virginia Panel Corporation – unauthorized user adjustments to the system will void the warranty.
No continuity upon engagement
• When replacing an ITA contact, the mating contact on the receiver side should also be inspected and replaced if necessary.
• Check wiring and replace if necessary.
• Contact not secured in module.
• A contact may be damaged. Visually check all contacts for damage to potentially isolate damaged pin prior to checking for continuity with a multi-meter.
A “short ” in the wiring upon engagement
• A damaged contact(s) may cause high resistance. Upon replacing a contact in the ITA, the mating contact on the receiver side should also be inspected and
replaced if necessary.
• Check wiring and replace if necessary.
Receiver and ITA will not disengage
• This may indicate that the engagement mechanism within the receiver is faulty -contact VPC immediately- user adjustments to system, unless authorized,
will void the warranty.
Handle feels/appears loose
• Refer to drawing:
TROUBLESHOOTING
FORCEFUL ENGAGEMENT
OF THE RECEIVER AND THE
ITA WILL RESULT IN SERIOUS
DAMAGE TO MULTIPLE PARTS
OF THE SYSTEM MODULES,
RECEIVER, ITA AND CONTACTS!
LEFT HANDLE RIGHT HANDLE
TIGHTEN SCREW TO DESIRED
SETTING WITH FLATHEAD
SCREWDRIVER
TIGHTEN SCREW TO DESIRED
SETTING WITH FLATHEAD
SCREWDRIVER
18

USER MANUAL VPC
04/09/21
For more information visit vpc.com
RETURN TO INDEX
The following is a listing of precautionary notes found within this manual and otherwise. They should be noted and fol-
lowed for the equipment to operate at an optimum state.
• Never probe a contact without using a mating patchcord as a test lead.
• Never forcefully engage a system if there is an excessive amount of resistance on the handle.
• Never allow an ITA to drop as this may cause misaligned engagement and/or irreparable damage.
• Always insert and extract a contact insertion/extraction tool in line with the contact. Never apply pressure to the side as this may break either contact or
tool. This also applies to forming and enlarging tools.
• It is advisable that power to the interface system be disconnected prior to handling and maintenance.
• Caution should always be used when engaging, making sure that all foreign objects are removed from the system.
• The foremost precautionary step that needs to be taken is to protect the interface system from damage caused by people (bumping into the receiver/
ITA assembly with a box, chair or electronic equipment for example). To prevent this, VPC recommends engaging either the ITA or the receiver protective
cover to the receiver when not in use.
PRECAUTIONARY NOTES
19
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