VPC i2 MICRO iCON User manual

TABLE OF CONTENTS
SECTION 1 i2 MICRO iCON PART IDENTIFICATION
SECTION 2 i2 MICRO iCON RECEIVER AND ITA ENGAGEMENT AND DISENGAGEMENT
SECTION 3 i2 MICRO iCON RECEIVER MOUNTING
SECTION 4 i2 MICRO iCON ITA COVER REMOVAL AND INSTALLATION
SECTION 5 i2 MICRO iCON CABLE CLAMP REMOVAL AND INSTALLATION
SECTION 6 i2 MICRO iCON CONTACT REMOVAL
SECTION 7 i2 MICRO iCON ACCESSORIES
SECTION 8 i2 MICRO iCON PCB ASSEMBLY, LAYOUT AND MOUNTING
SECTION 9 TROUBLESHOOTING
i2 MICRO iCON USER’S MANUAL
4/23/15
Please note that any printed or downloaded User Manuals or Procedure Sheets may not reflect the
most current revisions. The information contained in these materials is subject to change.
For the most current information available, visit www.vpc.com.

i2 MICRO iCON USER’S MANUAL: SECTION 1 VIRGINIA PANEL CORPORATION
4/23/15
1-1 For the most current information available, visit www.vpc.com
i2 MICRO iCON RECEIVER PART IDENTIFICATION
PART # 310 130 XXX
Figure A points out distinguishing features of the i2 Micro iCon receiver so that the top
and bottom can be identied. Features to look for are the numeric keying receptacle
on the top side and the alpha keying receptacle on the bottom. By holding the
i2 Micro iCon receiver, the top can be determined by holding it so the letters and
numbers are readable.
The front and rear of the i2 Micro iCon receiver are shown in Figure B. The front has
a polarizing feature which prevents the ITA and receiver from being engaged in the
incorrect orientation. The front of the i2 Micro iCon receiver can be identied as the
side with the latching feature. The i2 Micro iCon receiver is a solid state receiver/
module.
The front side mates with the i2 Micro iCon ITA. Wires exit the i2 Micro iCon receiver
from the rear side.
Figure A. i2 Micro iCon receiver front view. Figure B. i2 Micro iCon receiver side view.
Alpha Keying
Receptacle
Numeric Keying
Receptacle
Top
Bottom
Front
Mating
Side
Rear
Wiring
Side
Polarizing
Feature
Latching
Feature
Pin 1A
Indicator
Figure C. Pin location layout.

i2 MICRO iCON USER’S MANUAL: SECTION 1 VIRGINIA PANEL CORPORATION
4/23/15
1-2 For the most current information available, visit www.vpc.com
i2 MICRO iCON ITA PART IDENTIFICATION
PART # 410 130 XXX
Figure A points out distinguishing features of the i2 Micro iCon ITA so that the top and
bottom can be identied. Features to look for are the numeric keying receptacle on
the top side and the alpha keying receptacle on the bottom. By holding the i2 Micro
iCon ITA, the top can be determined by holding it so the letters and numbers are
readable.
The front and rear of the i2 Micro iCon ITA are easily distinguished as shown in Figure B.
The front has a protruding guide plate with locking tabs and the rear has the knob.
The front side mates with the i2 Micro iCon receiver. The front has a polarizing feature
which prevents the ITA and receiver from being engaged in the incorrect orientation.
Wires exit the i2 Micro iCon ITA through the 30° cable exit.
Figure A. i2 Micro iCon ITA front view. Figure B. i2 Micro iCon ITA side view.
Alpha Keying
Receptacle
Numeric Keying
Receptacle
Locking
Tabs
Top
Bottom
Front
Mating
Side
Rear
Wiring
Side
Polarizing
Feature
30° Cable Exit
Figure C. Pin location
layout.

i2 MICRO iCON USER’S MANUAL: SECTION 2 VIRGINIA PANEL CORPORATION
4/23/15
2-1 For the most current information available, visit www.vpc.com
i2 MICRO iCON RECEIVER & ITA ENGAGEMENT AND DISENGAGEMENT
RECEIVER • PART # 310 130 XXX
ITA • PART # 410 130 XXX
ENGAGEMENT INSTRUCTIONS
1. Turn the engagement knob counter-clockwise to the
open, disengaged position (Figure A). The triangle will
point down.
2. Align the ITA with the receiver and push the ITA onto the
receiver. There will be about a 0.25″ [6.35 mm] gap.
NOTE: The i2 Micro iCon connector is polarized; the ITA will not
align if it is upside down.
NOTE: The i2 Micro iCon ITA can be left in this position without
engaging the system.
3. Rotate the knob clockwise to engage (Figure B).
NOTE: For optimum performance and system longevity,
distribute the load evenly.
DISENGAGEMENT INSTRUCTIONS
1. Turn the engagement knob counter-clockwise to the
open, disengaged position (Figure A). The triangle will
point down.
2. Remove ITA.
NOTE: For unbalanced load, add force to the lower pin load
during disengagement to prevent binding.
Figure A. Disengaged ITA and receiver.
Figure B. Engaged ITA and receiver.

i2 MICRO iCON USER’S MANUAL: SECTION 3 VIRGINIA PANEL CORPORATION
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3-1 For the most current information available, visit www.vpc.com
i2 MICRO iCON RECEIVER MOUNTING
PART # 310 130 XXX
TOOLS REQUIRED
Phillips Head Screwdriver
MOUNTING INSTRUCTIONS
1. Prepare the mounting surface using the dimensions
provided in Figure A.
2. Attach the i2 Micro iCon receiver to the panel with
the provided 2-56 Phillips head screws and nuts
(Figure B). Torque screws to 2 in-lbs [0.23 Nm].
NOTE: If the mounting surface is thicker than 0.125” [3.18
mm], longer screws may be needed.
NOTE: If the mounting surface has threaded holes, the
nuts will not be needed.
NOTE: M2 hardware can be used in place of the pro-
vided 2-56 hardware.
NOTE: The dimensions shown reect using a laser
cutting or punch press process. If using conventional
machining processes the 3.49” [88.65] dimension will be
3.69” [93.73] and a .09” [2.29] radius needs to be added
to the corners.
Figure A. Recommended panel cutout.
Figure B. If metric hardware is preferred, the supplied 2-56
hardware can be replaced with M2 hardware.
.74
18.8
3.49
88.6
.23
5.7
3.940
100.07
.100 THRU, TYP. 4 PLCS
FOR MOUNTING PLATES THICKER THAN .09"
.086-56UNC-2B THRU, TYP. 4 PLCS.
FOR MOUNTING PLATES .09" THICK OR LESS
.36 TYP.
9.1
.19
TYP.
4.8
.050 TYP.
1.27
R .09 TYP.
2.3
4
.640 TYP.
16.26
TOLERANCES ARE:
.XX =
[.25].01
.XXX = [.13] .005
UNLESS OTHERWISE SPECIFIED
5 TYP.
*SPACING IS APPLICATION SPECIFIC, .80" MINIMUM, 1.00" RECOMMENDED
TABLE 1
4 SEE TABLE 1 FOR MINIMUM DISTANCE OF SUBSEQUENT SIDE BY SIDE CUTOUTS.
5
PART NUMBER DESCRIPTION
RECEIVER CUTOUT
SPACING
410130101 ITA, i2 Micro iCon, 168 Position 1.00 [25.40]
410130104 ITA, i2 Micro iCon, 120/12 Position Hybrid 1.00 [25.40]
410130106
ITA, i2 Micro iCon, 168 Position with
Oversized Backshell
2.19[55.63]
410130115
ITA, i2 Micro iCon, 120/12 Position Hybrid
with Oversized Backshell
2.19[55.63]
5

i2 MICRO iCON USER’S MANUAL: SECTION 4 VIRGINIA PANEL CORPORATION
4/23/15
4-1 For the most current information available, visit www.vpc.com
i2 MICRO iCON ITA COVER REMOVAL
PART # 410 130 XXX
TOOLS REQUIRED
Phillips Head Screwdriver
Flat Head Screwdriver
REMOVAL INSTRUCTIONS
1. Disengage the ITA from the receiver.
2. If the ITA is wired, remove cable clamp/strain relief bar (see
Section 5).
3. Using a at head screwdriver, remove the engagement
knob screw and engagement knob (Figure A).
4. Using a Phillips head screwdriver, loosen the four screws
(captive) that secure the cover to the ITA/module (Figure B).
5. Slide the cover down (Figure C) so that the insert clears the
bottom of the ITA/module.
6. Remove the insert from the cover by sliding it toward the
mating face of the ITA/module (Figure C).
7. Remove the cover from the ITA/module (Figure D).
Figure B. Loosen cover mounting screws.
Figure A. Remove engagement knob.
Figure D. Remove cover.Figure C. Remove insert from cover.

i2 MICRO iCON USER’S MANUAL: SECTION 4 VIRGINIA PANEL CORPORATION
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4-2 For the most current information available, visit www.vpc.com
i2 MICRO iCON ITA COVER INSTALLATION
PART # 410 130 XXX
TOOLS REQUIRED
Phillips Head Screwdriver
Flat Head Screwdriver
INSTALLATION INSTRUCTIONS
1. With the necessary wires/contacts installed in the ITA/
module, distribute the wires evenly around the drive shaft
(Figure A).
2. Place the cable bundle in the U-shaped cable clamp
portion of the cover and position the cover against the
wiring side of the ITA/module (Figure B).
3. With the cover against the wiring side of the ITA/module,
slide the cover down so that the slot for the cover insert
clears the bottom of the ITA/module (Detail A in Figure C).
4. Slide the insert into the cover in the orientation shown
(Figure C).
Continued on next page...
Figure B. Position cover.
Figure A. Distribute wires evenly around drive shaft.
Figure C. Slide cover down and install insert.

i2 MICRO iCON USER’S MANUAL: SECTION 4 VIRGINIA PANEL CORPORATION
4/23/15
4-3 For the most current information available, visit www.vpc.com
Figure E. Reinstall engagement knob.
Figure D. Secure cover to ITA/module.
i2 MICRO iCON ITA COVER INSTALLATION
PART # 410 130 XXX
INSTALLATION INSTRUCTIONS, CONTINUED
5. Secure the cover to the ITA/module by tightening the four
Phillips head screws (Figure D) in a crisscross pattern using a
Phillips head screwdriver. Torque to 2 in-lbs [0.23 Nm].
6. Install the engagement knob and tighten the engagement
knob screw using a at head screwdriver (Figure E). Torque to 4
in-lbs [0.46 Nm].
7. Secure the cable bundle using the strain relief bar. Refer to
Section 5 for more information.

i2 MICRO iCON USER’S MANUAL: SECTION 5 VIRGINIA PANEL CORPORATION
4/23/15
5-1 For the most current information available, visit www.vpc.com
i2 MICRO iCON CABLE CLAMP REMOVAL AND INSTALLATION
PART # 410 130 XXX
TOOLS REQUIRED
Phillips Head Screwdriver
REMOVAL INSTRUCTIONS
1. Remove the two 4-40 x 1.5” screws and strain relief bar
from the ITA cover (Figure A).
INSTALLATION INSTRUCTIONS
1. Install the two 4-40 x 1.5” screws and strain relief bar from
the ITA cover (Figure A).
2. Slowly alternate tightening the 4-40 x 1.5” screws until the
strain relief bar has tightly closed on the cable bundle
(Figure B).
NOTE: Reverse the orientation of the strain relief bar to ac-
commodate smaller cable bundles.
Figure A. Removal/Installation of the strain relief bar.
FORMULA TO CALCULATE THE MAXIMUM
NUMBER OF WIRES IN A CABLE BUNDLE
B = 1.2 √(N1d1
2+ N2d2 2 . . . +Nndn 2)
WIRE TYPE Ø [in] # WIRES BUNDLE Ø [in]
26AWG 16878/4 0.043 221 0.77
24AWG 16878/4 0.048 177 0.77
22AWG 16878/4 0.054 141 0.77
M27500-26ml2t08 0.114 31 0.76
M27500-24ml2t08 0.126 26 0.77
M27500-22ml2t08 0.140 21 0.77
M27500-22ml1t08 0.087 54 0.77
22AWG 16878/4 T/P 0.108 35 0.77
24AWG 16878/4 T/P 0.096 44 0.76
NOTE: Acceptable bundle dimension must be
reduced when using sleeving and shrink tubing.
Figure B. Cable clamp exit area.
Flatten larger
wire bundles to t
oblong cable exit
B = Wire Bundle
Diameter
N1 = Quantity of
rst wire type
N2 = Quantity of
second wire type
Nn = Quantity of
nth wire type
d1= Outside Diameter
of rst wire type
d2
= Outside Diameter
of second wire type
dn= Outside Diameter
of nth wire type

i2 MICRO iCON USER’S MANUAL: SECTION 5 VIRGINIA PANEL CORPORATION
4/23/15
5-2 For the most current information available, visit www.vpc.com
RECOMMENDED SLEEVING INSTRUCTIONS
In order to prevent protective sleeving slippage for cable assemblies, VPC recommends lacing to secure the wire to sleeve
or wrapping with silicone tape. We have internal procedures to resolve these types of issues in order to provide optimal
outcomes for your system. Please contact us with any questions. Below are VPC best practices for securing protective
sleeving.
TOOLS REQUIRED
Blunt Sewing Needle
Wax Lacing Tape
Cable Sleeving
Silicone Tape (optional)
OPTIONAL CABLE SLEEVING INSTRUCTIONS
1. Fold the end of the sleeving under.
2. Sew the sleeving to the wires with lacing tape using a
‘gure 8’ pattern for a better hold (Figure A).
3. Use silcone tape to increase cable diameter, if necessary,
for a secure clamp (Figure B & C).
4. When possible, place sleeving under the inside of the
clamp.
NOTE: The preferred method is to place sleeving inside clamp
regardless of tape use.
Figure A. Lacing.
Figure B. Example of silicone tape usage.
Figure C. Example of silicone tape on circular connector.

i2 MICRO iCON USER’S MANUAL: SECTION 6 VIRGINIA PANEL CORPORATION
4/23/15
6-1 For the most current information available, visit www.vpc.com
TOOLS REQUIRED
Phillips Head Screwdriver
Flat Blade Screwdriver
RECEIVER INSTRUCTIONS
1. Remove strain relief or keying pins (Section 7) if needed.
2. Using the Phillips head screwdriver, remove the four panel
mounting screws from the top and bottom of the receiver
(Figure A).
3. Using the at head screwdriver, remove the two at head
assembly screws from the back of the receiver (Figure A).
4. Insert the at blade screwdriver into the slot on the top
of the receiver and pry the end of the receiver using a
twisting motion until visible separation is indicated. Repeat
on the opposite end of the receiver.
5. Grasp the receiver halves and apply force in opposite
directions, rocking the ends of the receiver while slightly
pulling the front of the receiver away from the mating
back section. Be sure to open both sides of the receiver
simultaneously or contacts could be damaged.
6. Extract the signal contact per the QuadraPaddle Users
Manual. Reference Contact Part # 610 138 200 for
Receiver Part # 310 130 101 or Contact Part # 610 138 216
for Receiver Part # 310 130 102.
For Hybrid Receivers (Part #s 310 130 104 or 310 130 105):
7. Extract the power contact per the Micro Power Users
Manual. Reference Contact Part # 610 142 101.
8. Extract the coaxial contact per the Micro Coaxial Users
Manual. Reference Contact Part # 610 140 XXX.
ITA INSTRUCTIONS
1. Refer to Section 4 for ITA Cover Removal Instructions.
2. Extract the signal contact per the QuadraPaddle Users
Manual. Reference Contact Part # 610 138 109 or 610 138
112.
For Hybrid ITA (Part # 410 130 104):
3. Extract the power contact per the Micro Power Users
Manual. Reference Contact Part # 610 143 101.
4. Extract the coaxial contact per the Micro Coaxial Users
Manual. Reference Contact Part # 610 141 XXX.
Figure A. i2 Micro iCon Receiver separation.
i2 MICRO iCON CONTACT REMOVAL
PART # 310 130 XXX, 410 130 XXX
Panel Mounting
Screws
Assembly
Screws
Figure B. i2 Micro iCon Hybrid Receiver separation.
Panel Mounting
Screws Assembly
Screws

i2 MICRO iCON USER’S MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION
4/23/15
7-1 For the most current information available, visit www.vpc.com
Figure A. i2 Micro iCon receiver strain relief.
TOOLS REQUIRED
Phillips Head Screwdriver
ASSEMBLY INSTRUCTIONS
1. Using the Phillips head screwdriver, fasten the strain relief to
the back (wiring) side of the i2 Micro iCon receiver with the
2-56 screws and nuts provided (Figure A). Place the nuts in
the keying positions from the front side of the receiver.
NOTE: If using the keying features, replace the 2-56 nuts with the
keying pins (Figure B).
2. Torque screws to 2 in-lbs [0.23 Nm].
NOTE: Four wiring ties are included with the strain relief for
restraining wires.
i2 MICRO iCON ACCESSORIES ●i2 MICRO iCON RECEIVER STRAIN RELIEF ASSEMBLY
PART # 310 113 559
Figure B. i2 Micro iCon receiver strain relief with keying pins.

i2 MICRO iCON USER’S MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION
4/23/15
7-2 For the most current information available, visit www.vpc.com
i2 MICRO ICON ACCESSORIES ●RECEIVER PROTECTIVE COVER REPLACEMENT
PART # 310 113 569
INSTALLATION AND REMOVAL INSTRUCTIONS
1. Press the cover onto the receiver until the cover is held
rmly in place.
2. To remove, grasp both sides of the cover and pull
backwards with even force.
Figure B shows the protective cover with a 6” [152.4mm]
beaded chain lanyard securing the cover to the receiver on
a panel. This can be achieved using a pan head 2-56 screw
included with the receiver.
NOTE: Max temperature for protective cover is 40°C.
Figure A. i2 Micro iCon receiver protective cover.
Figure B. The eyelet coupling can be used to attach the protective
cover to the receiver using the 2-56 screw on the cable clamp.

i2 MICRO iCON USER’S MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION
4/23/15
7-3 For the most current information available, visit www.vpc.com
i2 MICRO ICON ACCESSORIES ●ITA PROTECTIVE COVER REPLACEMENT
PART # 410 112 924
Figure A. i2 Micro iCon ITA protective cover.
INSTALLATION AND REMOVAL INSTRUCTIONS
1. Press the cover onto the ITA until the cover is held rmly in
place.
2. To remove, grasp both sides of the cover and pull backwards
with even force.
NOTE: Max temperature for protective cover is 40°C.
Figure B. The eyelet coupling can be used to attach the
protective cover to the ITA using the 6-32 screw on the
cable clamp.

i2 MICRO iCON USER’S MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION
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7-4 For the most current information available, visit www.vpc.com
i2 MICRO iCON ACCESSORIES ●KEYING PIN KIT, RECEIVER AND ITA ASSEMBLY
PART # 310 113 461
TOOLS REQUIRED
Phillips Head Screwdriver
ASSEMBLY INSTRUCTIONS
1. Determine the keying pin’s desired orientation (Figure A).
2. Using a Phillips head screwdriver, secure a keying pin in
the i2 Micro iCon receiver with the 2-56 screws provided
with the receiver (Figure B). Torque screws to 2 in-lbs [0.23
Nm].
NOTE: If the strain relief plate, Part # 310 113 559, is being
used, replace the screws used to secure the keying pins
with the screws included with the strain relief plate.
3. Remove the ITA cover (see Section 4).
4. Using a Phillips head screwdriver, secure a keying pin
in the i2 Micro iCon ITA with the 2-56 screws provided
(Figure C). Torque screws to 2 in-lbs [0.23 Nm].
5. Replace the i2 Micro iCon ITA cover (see Section 4).
Figure A. i2 Micro iCon receiver and ITA mating faces. In order to
mate the connector, the keying pin must be in the same numeric
position in both the receiver and ITA.
Figure B. i2 Micro iCon receiver with keying pins. Figure C. i2 Micro iCon ITA with keying pins.
The iSeries keying kit includes two pins and screws
which provide six different keying options. The i2
Micro iCon system is designed to accept two kits
which increase the keying options to 36.

i2 MICRO iCON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION
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8-1 For the most current information available, visit www.vpc.com
i2 MICRO iCON PCB ASSEMBLY
84 PIN HEADER, PART # 510 109 204 • 60 PIN HEADER, PART # 510 109 206
MOUNTING BRACKET, PART # 310 113 562
TOOLS REQUIRED
Phillips Head Screwdriver
ASSEMBLY INSTRUCTIONS
1. Assemble two headers to the PCB. See next page for
recommended PCB layout.
NOTE: To ensure a secure connection without damaging the
PCB, the board must be properly supported between the
mounting holes to distribute pressure evenly. Otherwise, the
insertion force may be high enough to damage or break the
board. Reference VPC part # 910 121 199 if a tool is needed.
2. Using the Phillips head screwdriver, secure the headers and
mounting bracket (Part # 310 113 562) to the PCB using the
supplied 2 mm screws (Figure A).
3. Secure the receiver to the mounting panel (Figure B) following
the recommended panel cutout (see Section 3).
4. Using the Phillips head screwdriver, press the PCB and headers
onto the receiver and secure the mounting bracket to the
receiver using the supplied captive 2-56 screw (Figure C).
Figure A. Secure headers and mounting bracket to PCB.
Figure B. Secure receiver to mounting panel. Figure C. Secure mounting bracket to receiver.

i2 MICRO iCON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION
4/23/15
8-2 For the most current information available, visit www.vpc.com
i2 MICRO iCON PCB LAYOUT
HEADER, 84 POSITION RIGHT ANGLE WITH COMPLIANT PIN • PART # 510 109 204
Figure A. PCB layout. Connector mounts this side.
Board thickness = [1.57] .062 or [2.29] .090
.072
- .001
+ .002
TYP.
UNPLATED THRU HOLE
MOUNTING BOSS
2 PLCS.
.100 TYP. THRU HOLE
MOUNTING SCREW
UNPLATED
2 PLCS.
.123 ±.002
3.12 ±0.05
.148
3.76
1.669
42.39
1.735
44.07
1.845
46.86
.148
3.76 .217
5.51
R .050
TYP.
1.300
13 EQ. [email protected][2.54]
33.02
.500
5 EQ. SPCS. @
.100 [2.54]
12.70
.700
17.78
.062 ±.002 PAD
BOTH SIDES
.553 ±.002
14.05 ±0.05
.528
13.41
HEADER PERIMETER
OUTLINE
B
C
PIN A1
A
BOARD THICKNESS = [1.57] .062 OR [2.29] .090
.XX =
[.25].01
.XXX =
[.13].005
CONNECTOR MOUNTS THIS SIDE
TOLERANCES ARE:
UNLESS OTHERWISE SPECIFIED
RECOMMENDED PCB LAYOUT
1
PIN F1
.043
.038
PLATED THRU HOLE
TYP. 84 PLCS.
(HASL) TIN/LEAD PLATED
1.09
0.97
.006 A B C
COMPLIANT PIN
Figure C. Compliant header pin.
Figure B. Two header layout for 310 130 101 receiver.
1.950
49.53

i2 MICRO iCON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION
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8-3 For the most current information available, visit www.vpc.com
i2 MICRO iCON STANDARD PCB LAYOUT
i2 RECEIVER • PART # 310 130 101
Figure A. PCB layout for i2 receiver, Part # 310 130 101. Thru hole
and pad diameters are for VPC QuadraPaddle male Adapter
Contact, Part # 610 138 117. The size of these holes may be
different if a header from a different manufacturer is used.
Connector mounts this side.
.640
16.26
3.940
100.08
.345
8.76
1.300
13 EQ. SPCS.
@ [2.54] .100
33.02
1.950
49.53
.070
1.78 .500
5 EQ. SPCS.
@ [2.54] .100
12.70
.100 THRU
2.54
.037 ±.003
PLATED THRU HOLE
TYP. 168 PLCS.
0.94 ±0.08
.060 PAD
TYP. 168 PLCS.
PIN A1
1
.0021 LOCATION TOLERANCES
APPLIES TO PLATED THRU HOLES
.XX =
[.25].01
.XXX =
[.13].005
CONNECTOR MOUNTS THIS SIDE
TOLERANCES ARE:
UNLESS OTHERWISE SPECIFIED
RECOMMENDED PCB LAYOUT
1
1
PIN F1
Figure B. i2 receiver, Part # 310 130 101, loaded
with twin female contacts, Part # 610 138 200.
Twin male headers are used to connect the
female contacts to the PCB plated thru holes.
Figure D. A PCB can be mounted directly to the back of an i2 receiver as
shown above. Four 2-56 or M2 screws are required to mount the receiver.
Spacers may be needed to prevent unwanted stress on the PCB.
0.22” [5.6 mm] /
0.45” [11.4 mm]
HEADER CARRIER HEIGHT
Figure C. Twin male header.
NOTE: Figure C details 0.22” [5.59 mm]/0.45” [11.43 mm]
min/max engagement.
NOTE: Minimum spacer height = 0.24” + header carrier
height - panel thickness (if used).
Any additional height beyond this minimum must be
added to the header post limits shown in Figure C.
NOTE: Several manufacturers offer the twin male
header: Samtec, TE, MultiComp, Molex. The specic
part number required is dependant on the distance
the i2 will be located from the PCB, the thickness of the
PCB, and the plating type required.
SPACER (SEE NOTE)
PCB
HEADER, .100" SPACING TWIN MALE
SOLDERED TO PCB CREATES A
SEPERABLE INTERFACE
i2 RECEIVER

i2 MICRO iCON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION
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8-4 For the most current information available, visit www.vpc.com
i2 HYBRID PCB LAYOUT
HEADER, 60 POSITION RIGHT ANGLE WITH COMPLIANT PIN • PART # 510 109 206
1.57±0.05
.062±.002
PAD
BOTH SIDES
22.86
.900
9 EQ. [email protected][2.54]
3.76
.148
12.70
.500
5 EQ. SPCS.@
.100[2.54]
A
B
BOARD THICKNESS = [1.57] .062 OR [2.29] .090
.XX =
[.25].01
.XXX =
[.13].005
CONNECTOR MOUNTS THIS SIDE
TOLERANCES ARE:
UNLESS OTHERWISE SPECIFIED
RECOMMENDED PCB LAYOUT
PIN A1
1
PIN F1
1.09
0.97
.043
.038
PLATED THRU HOLE
TYP. 60 PLCS.
(HASL) TIN/LEAD PLATED
.006 AB
Figure A. PCB layout. Connector mounts this side.
Board thickness = [1.57] .062 or [2.29] .090
COMPLIANT PIN
Figure C. Compliant header pin.
Figure B. Two header layout for 310 130 104 receiver.
.100 TYP. THRU HOLE
MOUNTING SCREW
UNPLATED
7.14
.281
9.65
.380
37.72
1.485
4.09
.161
59.69
2.350

i2 MICRO iCON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION
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8-5 For the most current information available, visit www.vpc.com
i2 HYBRID STANDARD PCB LAYOUT
i2 HYBRID RECEIVER • PART # 310 130 104
16.26
.640
100.08
3.940
1.78
.070 12.70
.500
5 EQ. SPCS.
@[2.54].100
8.76
.345
22.86
.900
9 EQ. SPCS.
@ [2.54].100
59.69
2.350
33.53
1.32
33.02
1.30
15.24
.60
1.52
.060
PAD
TYP. 120 PLCS.
CUTOUT FOR
ACCESS TO MICRO
PIN POSITIONS
[2.54]
.100 THRU
TYP. 4 PLCS.
[0.94 0.08]
.037 .003
PLATED THRU HOLE
TYP. 120 PLCS.
PIN A1
1
.0021 LOCATION TOLERANCES
APPLIES TO PLATED THRU HOLES
.XX =
[.25].01
.XXX =
[.13].005
CONNECTOR MOUNTS THIS SIDE
TOLERANCES ARE:
UNLESS OTHERWISE SPECIFIED
RECOMMENDED PCB LAYOUT
1
1
PIN F1
Figure B. PCB layout for i2 hybrid receiver, Part # 310 130 104.
Thru hole and pad diameters are for VPC QuadraPaddle male
Adapter Contact, Part # 610 138 117. The size of these holes may
be different if a header from a different manufacturer is used.
Connector mounts this side.
Figure C. PCB layout for i2 hybrid receiver, Part # 310 130 104. Thru
hole and pad diameters are for VPC QuadraPaddle Adapter
Contact, Part # 610 138 117 and for Micro Coax and/or Micro Power
contacts. The size of these holes may be different if a header from
a different manufacturer is used. Connector mounts this side.
[100.08]
3.940
.070
[1.78]
[1.52]
Ø.060
TYP. 120 PLCS.
PAD
@[ 2.54 ] .100
5 EQ. SPCS.
.500
[12.70]
.640
[16.26]
.185
[2.79]
TYP. 4 PLCS.
THRU
Ø.110
[22.86]
.900
9 EQ. SPCS.
@[ 2.54 ] .100
@ .185 BSC.
[4.70]
[59.69]
2.350
[3.81]
.150
2.000
[50.80]
2 EQ. SPCS.
PLATED THRU HOLE
±.003Ø.037
±0.08 ][ 0.94
.370
[9.40]
TYP. 120 PLCS.
Ø.166 THRU
TYP. 12 PLCS.
[27.05]
1.065
[8.76]
.345
PIN A1
1
.0021 LOCATION TOLERANCES
APPLIES TO PLATED THRU HOLES
.XX =
[.25].01
.XXX =
[.13].005
CONNECTOR MOUNTS THIS SIDE
TOLERANCES ARE:
UNLESS OTHERWISE SPECIFIED
RECOMMENDED PCB LAYOUT
1
1
PIN F1