Vutec SILVERSTAR PANOFLEXX User manual

VUTECCORPORATION
DRAWN BY
REVISED
DESCRIPTION DRAWING NO.
SCAL E : REV
11711 W. SAMPLE RD. CORAL SPRINGS, FL 33065
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF VUTEC
CORPORATION AND
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
THE WRITTEN
PERMISSION OF VUTEC
CORPORATION IS
PROHIBITED
D.TALLMAN
04/05/2019 ASSEMBLY INSTRUCTIONS
SILVERSTAR PANOFLEXX
SILVERSTAR\FLEX\
ASSEMBLYINSTRUCTIONS
NONE --
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SILVERSTAR PANOFLEXX ASSEMBLY INSTRUCTIONS
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PARTS LIST
PART NUMBERQTYITEM
HORIZONTAL FRAME21
VERTICAL FRAME22
Corner Brkt. & HDWR SEE PAGE 3
4
3
LACING POST, SEE PAGE 3TBD4
WALL BRACKET 100970TBD5
SILVERSTAR SCREEN
1
6
1/8" DIA BUNGEE CORD
TBD7
SCREEN SUPPORT SHIMTBD8
O-RING
8
9
VUTECCORPORATION
DRAWN BY
REVISED
DESCRIPTION DRAWING NO.
SCAL E : REV
11711 W. SAMPLE RD. CORAL SPRINGS, FL 33065
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF VUTEC
CORPORATION AND
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
THE WRITTEN
PERMISSION OF VUTEC
CORPORATION IS
PROHIBITED
1
1
2
2
3
3
3
3
D.TALLMAN
04/05/2019 ASSEMBLY INSTRUCTIONS
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ASSEMBLYINSTRUCTIONS
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5
FRAME ASSEMBLY COMPONENTS
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PARTS LIST
PART NUMBER
QTY
ITEM
SLIDE NUT 10-3211
10 - 32 - 1/2 TRUSS HEAD PHL
12
PARTS LIST
PART NUMBER
QTY
ITEM
Corner Brkt, Modifided PN-100989
11
SLIDE NUT 1/4 - 2063
1/4 - 20 x 3/8 BUTTON HEAD
6
4
VUTECCORPORATION
DRAWN BY
REVISED
DESCRIPTION DRAWING NO.
SCAL E : REV
11711 W. SAMPLE RD. CORAL SPRINGS, FL 33065
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF VUTEC
CORPORATION AND
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
THE WRITTEN
PERMISSION OF VUTEC
CORPORATION IS
PROHIBITED
ITEM 3 - CORNER BRACKET & HARDWARE
(4) REQUIRED
ITEM 5 - WALL BRACKET. (TBD) REQUIRED
HARDWARE TO SECURE WALL BRACKETS
SUPPLIED BY INSTALLER.
USE EITHER SIZE #10 OR #12 FASTENERS.
ITEM 4 - LACING POST
(TBD) REQUIRED
5/32 ALLEN WRENCH
SUPPIED
#2 PHILLIPS SCREWDRIVER
NOT SUPPLIED
ASSEMBLY INSTRUCTIONS
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FRAME ASSEMBLY COMPONENTS - CONTINUED
ITEM 8 - SCREEN SUPPORT SHIM
(TBD) REQUIRED
ITEM 9 - CORNER O-RING
(8) REQUIRED
PG - 3
D.TALLMAN
04/05/2019

DETAIL A
DETAIL B
SHOWN ASSEMBLED
A
B
VUTECCORPORATION
DRAWN BY
REVISED
DESCRIPTION DRAWING NO.
SCAL E : REV
11711 W. SAMPLE RD. CORAL SPRINGS, FL 33065
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF VUTEC
CORPORATION AND
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
THE WRITTEN
PERMISSION OF VUTEC
CORPORATION IS
PROHIBITED
ASSEMBLY INSTRUCTIONS
SILVERSTAR PANOFLEXX
SILVERSTAR\FLEX\
ASSEMBLYINSTRUCTIONS
NONE --
HORIZONTAL RAIL ASSEMBLY
RAIL (ITEM 1) AND BRACKET ASSEMBLY (ITEM 3)
INSTRUCTIONS:
1. ASSEMBLE THE CORNER BRACKETS TO THE HORIZONTAL
(LONGER) RAILS BY SLIDING THE SLIDE NUT ASSEMBLIES
INTO THE SLOTS INDICATED.
2. HAND TIGHTEN THE SCREWS TO KEEP THE CORNERS IN
PLACE.
ASSEMBLY STEP 1: ATTACH THE CORNER BRACKETS TO THE HORIZONTAL RAILS
PG - 4
D.TALLMAN
04/05/2019

FRAME ASSEMBLY
DETAIL A DETAIL B
DETAIL C
A
B
C
VUTECCORPORATION
DRAWN BY
REVISED
DESCRIPTION DRAWING NO.
SCAL E : REV
11711 W. SAMPLE RD. CORAL SPRINGS, FL 33065
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF VUTEC
CORPORATION AND
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
THE WRITTEN
PERMISSION OF VUTEC
CORPORATION IS
PROHIBITED
ASSEMBLY INSTRUCTIONS:
1. LOOSEN THE CORNER BRACKET SCREWS IN ONE OF THE
HORIZONTAL RAILS.
2. CAREFULLY ATTACH THE VERTICAL SIDE RAILS INTO THE
HORIZONTAL RAIL. ADJUST THE CORNER BRACKETS AS
NEEDED TO ALIGN THE EDGES.
3. LOOSEN THE SCREWS IN THE OTHER HORIZONTAL RAIL.
4. ATTACH THE OTHER HORIZONTAL RAIL TO THE VERTICAL
SIDE RAILS.
5. ALIGN THE MITERED EDGES SO THAT THE RAILS ARE
SQUARE AND AND THERE ARE NO GAPS.
6. TIGHTEN THE SCREWS UNTIL SECURE.
ASSEMBLY INSTRUCTIONS
SILVERSTAR PANOFLEXX
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ASSEMBLYINSTRUCTIONS
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ASSEMBLY STEP 2: ATTACH THE SIDE RAILS TO THE TOP/BOTTOM RAILS
PG - 5
D.TALLMAN
04/05/2019

BACK VIEW LOOKING FORWARD
SEC.- A-A
DETAIL B DETAIL C
A
AB
C
VUTECCORPORATION
DRAWN BY
REVISED
DESCRIPTION DRAWING NO.
SCAL E : REV
11711 W. SAMPLE RD. CORAL SPRINGS, FL 33065
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF VUTEC
CORPORATION AND
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
THE WRITTEN
PERMISSION OF VUTEC
CORPORATION IS
PROHIBITED
HALF OF FRAME
ASSEMBLY INSTRUCTIONS:
1. FIT THE FRAME TO THE WALL AREA THAT IT WILL BE
ATTACHED TO.
2. USE #10 OR #12 SIZE FASTENERS IN THE SLOTS TO ATTACH
THE WALL BRACKETS (ITEM 4) TO THE WALL IN THE
LOCATION INDICATED ON THE CUSTOMER DRAWING.
ENSURE THAT THE TOP RAIL OF THE FRAME IS LEVEL.
3. THE FRAME SHOULD BE IN TENSION WHEN INSTALLED. IF
THE FRAME IS LOOSE ON THE BRACKETS, REMOVE THE
FRAME AND ADJUST THEM UNTIL IT IS SECURE AND DOES
NOT SLIDE EASILY ON THE WALL.
4. REMOVE THE FRAME FROM THE WALL AND MARK THE
LOCATION OF THE CENTER HOLE OF THE BRACKETS.
5. PERMANENTLY SECURE THE BRACKETS TO THE WALL USING
THE CENTER HOLE.
6. IT IS THE INSTALLER'S RESPONSIBILITY TO SECURE THE
WALL BRACKETS TO THE WALL USING THE APPROPRIATE
HARDWARE.
FRAME
REFER TO CUSTOMER DRAWING FOR ALL DIMENSIONS
MOUNTING BRACKET LOCATIONS ON CUSTOMER DRAWING ARE
APPROXIMATE. CENTER BRACKETS MUST REMAIN CENTERED BUT
EDGE BRACKETS MAY BE MOVED UP TO EIGHT INCHES FROM
LOCATIONS INDICATED.
SCREEN
CENTER
3 1/4
3 1/4
3 1/4
ASSEMBLY INSTRUCTIONS
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ASSEMBLYINSTRUCTIONS
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ASSEMBLY STEP 3: MOUNT WALL BRACKETS AND TEST FRAME FIT
DO NOT INSTALL THE SCREEN MATERIAL YET.
USE THESE SLOTS TO SET
THE FRAME POSITION.
SECURE THE BRACKET USING THIS
HOLE AFTER BRACKETS ARE IN
FINAL POSITION.
PG - 6
D.TALLMAN
04/05/2019

DETAIL A
DETAIL B
A
B
VUTECCORPORATION
DRAWN BY
REVISED
DESCRIPTION DRAWING NO.
SCAL E : REV
11711 W. SAMPLE RD. CORAL SPRINGS, FL 33065
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF VUTEC
CORPORATION AND
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
THE WRITTEN
PERMISSION OF VUTEC
CORPORATION IS
PROHIBITED
ASSEMBLY INSTRUCTIONS
SILVERSTAR PANOFLEXX
SILVERSTAR\FLEX\
ASSEMBLYINSTRUCTIONS
NONE --
ATTACH BOTH CORNERS
WITH O-RINGS AS
SHOWN BEFORE CUTTING
RETAINING STRAP & ROLLING
OUT SCREEN.
ASSEMBLY INSTRUCTIONS:
1. SET THE FRAME ON A CLEAN, LEVEL SURFACE. BACK SIDE
UP.
2. PLACE THE SUPPORT SHIMS PROVIDED INSIDE THE FRAME
AS SHOWN.
3. ALIGN THE ROLLED SCREEN TO THE FRAME.
4. USE FOUR OF THE O-RINGS PROVIDED TO SECURE TWO OF
THE CORNERS AS SHOWN
5. USING SCISSORS OR A RAZOR KNIFE, CUT THE RETAINING
STRAP FROM THE INSIDE OF THE CARDBOARD TUBE. BE
CAREFUL NOT TO DAMAGE THE SCREEN.
6. UNROLL THE SCREEN AND SECURE THE OTHER CORNERS
WITH THE REMAINING O-RINGS.
7. ADJUST THE SCREEN UNTIL APPROXIMATELY SQUARE TO
THE FRAME AND CENTERED.
SECURE THE REMAINING CORNERS
AFTER UNROLLING THE SCREEN.
FRAME WITH SUPPORT SHIMS PLACED
FRAME WITH UNROLLED SCREEN
ASSEMBLY STEP 4: PREPARE THE FRAME AND SCREEN FOR LACING
PG - 7
D.TALLMAN
04/05/2019

DETAIL A
DETAIL B
LACING POST -
QTY. DEPENDS ON
SCREEN SIZE
A
B
VUTECCORPORATION
DRAWN BY
REVISED
DESCRIPTION DRAWING NO.
SCAL E : REV
11711 W. SAMPLE RD. CORAL SPRINGS, FL 33065
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF VUTEC
CORPORATION AND
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
THE WRITTEN
PERMISSION OF VUTEC
CORPORATION IS
PROHIBITED
ASSEMBLY INSTRUCTIONS
SILVERSTAR PANOFLEXX
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ASSEMBLYINSTRUCTIONS
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ASSEMBLY STEP 5: INSERT AND ALIGN LACING POSTS
ASSEMBLY INSTRUCTIONS:
1. COUNT THE NUMBER OF SCREEN GROMMETS IN THE
HORIZONTAL DIRECTION, NOT INCLUDING THE CORNERS
ALREADY SECURED BY O-RINGS.
2. INSERT THAT NUMBER OF LACING POSTS INTO EACH OF THE
HORIZONTAL FRAME MEMBERS USING THE CENTER CUTOUT
(SEE DETAIL B). PUT THE SAME NUMBER OF LACING POSTS
ON EITHER SIDE OF THE SCREEN.
3. POSITION THE LACING POSTS AS SHOWN IN DETAILS A AND
B. TIGHTEN USING A #2 PHILIPS SCREWDRIVER, DO NOT
OVERTORQUE.
4. REPEAT FOR THE VERTICAL MEMBERS.
1/2"
AWAY FROM CENTER
OF SCREEN
CENTER OF SCREEN
1/2"
AWAY FROM CENTER
OF SCREEN
INSERT LACING POST ASSEMBLIES (ITEM 5)
IN THESE SLOTS, THEN SLIDE TO POSITION.
TIGHTEN THE PHILIPS HEAD SCREW TO SECURE.
PG - 8
D.TALLMAN
04/05/2019

DETAIL A
UPPER LEFT CORNER OF SCREEN
DETAIL B
UPPER RIGHT CORNER
OF SCREEN
DETAIL C
BOTTOM RIGHT CORNER
OF SCREEN
VUTECCORPORATION
DRAWN BY
REVISED
DESCRIPTION DRAWING NO.
SCAL E : REV
11711 W. SAMPLE RD. CORAL SPRINGS, FL 33065
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF VUTEC
CORPORATION AND
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
THE WRITTEN
PERMISSION OF VUTEC
CORPORATION IS
PROHIBITED
ASSEMBLY INSTRUCTIONS
SILVERSTAR PANOFLEXX
SILVERSTAR\FLEX\
ASSEMBLYINSTRUCTIONS
NONE --
PG - 9
ASSEMBLY INSTRUCTIONS:
1. REMOVE THE TOP O-RING FROM THE UPPER LEFT CORNER
BRACKET.
2. FORM A LOOP IN ONE OF THE ENDS OF THE FIRST BUNGEE
CORD. TIE A DOUBLE KNOT TO SECURE.
3. PUT THE LOOP ON THE SECOND OR THIRD LACING POST
FROM THE UPPER LEFT CORNER.
4. BRING THE FREE END OF THE CORD OVER THE LACING
POSTS TO THE CORNER BRACKET. STRETCH THE CORD
USING 5-10 LBS OF FORCE AND WRAP IT AROUND THE STUD
IN THE CORNER TWICE AS SHOWN IN DETAIL A.
5. THREAD THE FREE END THRU THE FIRST GROMMET.
6. FORM A LOOP IN THE BUNGEE APPROXIMATELY WHERE THE
SECOND GROMMET IS AND PUSH IT THRU THE GROMMET.
PUT THE LOOP OVER THE FIRST LACING POST FROM THE
END.
7. MAINTAINING ENOUGH TENSION TO PREVENT THE FIRST
LOOP FROM SLIPPING OFF OF THE LACING POST, REPEAT
STEPS 5 AND 6 FOR THE NEXT GROMMET.
8. REPEAT STEP 7 FOR THE REST OF THE POSTS ON THE TOP
OF THE SCREEN.
9. WHEN YOU REACH THE UPPER RIGHT CORNER, REMOVE THE
O-RINGS AND CONTINUE LACING UNTIL YOU REACH THE
LOWER RIGHT CORNER.
10. AT THE LOWER RIGHT GROMMET PULL THE BUNGEE THRU
AND, WHILE MAINTING TENSION, WRAP IT AROUND THE
CORNER BRACKET POST TWICE.
11. REPEAT STEP 2 FOR THE FREE END OF THE CORD AND
SECURE TO THE SECOND OR THIRD LACING POST FROM
THE BOTTOM. THE END SHOULD HAVE SOME TENSION ON
IT. IF IT IS LOOSE, UNDO THE KNOT AND FORM THE LOOP
FURTHER DOWN ON THE CORD. DO NOT CUT OFF EXCESS
CORD.
12. REPEAT FOR THE SECOND BUNGEE CORD, STARTING FROM
THE OTHER LACING POST ON THE UPPER LEFT CORNER
BRACKET.
ASSEMBLY STEP 6: LACE THE SCREEN
ATTACH THE START LOOP
TO EITHER OF THESE
POSTS.
START HERE FOR FIRST
LACING SECTION (STEP 1)
START HERE FOR SECOND
LACING SECTION (STEP 12)
D.TALLMAN
04/05/2019

DETAIL A
UPPER RIGHT CORNER
OF SCREEN
DETAIL B
BOTTOM RIGHT CORNER OF SCREEN
VUTECCORPORATION
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REVISED
DESCRIPTION DRAWING NO.
SCAL E : REV
11711 W. SAMPLE RD. CORAL SPRINGS, FL 33065
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF VUTEC
CORPORATION AND
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
THE WRITTEN
PERMISSION OF VUTEC
CORPORATION IS
PROHIBITED
ASSEMBLY INSTRUCTIONS:
1. STARTING FROM THE TOP RIGHT CORNER, PULL THE
BUNGEE CORD BETWEEN THE GROMMETS UNTIL
MILDLY TENSIONED (ABOUT 7-12 POUNDS OF FORCE).
2. WORK FROM RIGHT TO LEFT PULLING THE SLACK AND
TENSIONING.
3. WHEN YOU GET TO THE TOP LEFT CORNER, PULL THE
SLACK THRU THE LAST GROMMET AND RE-WRAP THE
LACING POST ON THE CORNER BRACKET.
4. REMOVE THE END WITH THE LOOP FROM THE LACING
POST AND PULL UNTIL IT HAS THE APPROXIMATELY
THE SAME TENSION AS BETWEEN THE GROMMETS.
5. ATTACH THE LOOPED END TO A LACING POST. IF THE
LOOP STRETCHES MORE THAN 3-4 POSTS IN FROM THE
END, REMOVE THE KNOT AND RE-TIE IT FURTHER
DOWN.
6. REPEAT STEPS 1-5 FOR THE BOTTOM, STARTING FROM
THE LOWER RIGHT CORNER AND WORKING FROM
RIGHT TO LEFT.
7. ADJUST THE SCREEN UNTIL IT IS CENTERED
VERTICALLY ON THE FRAME.
8. REPEAT STEPS 1-6 FOR THE RIGHT AND LEFT SIDES
RESPECTIVELY. THEN ADJUST THE SCREEN UNTIL IT IS
CENTERED HORIZONTALLY AND VERTICALLY.
9. REPEAT STEPS 1-8, INCREASING TENSION UNTIL THE
SCREEN IS FREE OF WRINKLES AND SOUNDS LIKE A
DRUM WHEN TAPPED. THIS SHOULD NOT REQUIRE
MORE THAN 15-25 POUNDS OF TENSION AND MAY
REQUIRE LESS.
10. AFTER THE SCREEN IS TENSIONED, EXCESS BUNGEE
CORD MAY BE CUT OFF. LEAVE 1-2 INCHES OF CORD
PAST THE KNOT FOR FUTURE ADJUSTMENTS.
ASSEMBLY STEP 7: TENSION THE SCREEN
START HERE (STEP 1) AND
WORK FROM RIGHT TO LEFT.
DO NOT START TENSIONING THE
SIDES UNTIL BOTH THE TOP AND
BOTTOM OF THE SCREEN ARE TENSIONED.
RE-TIE THE LOOPS AS REQUIRED AFTER TENSIONING
SO THAT THEY ATTACH TO A LACING POST WITHIN 18 INCHES
OF THE CORNER. EXCESS MAY BE CUT OFF AFTER TENSIONING,
LEAVE 1-2 INCHES OF EXCESS FOR FUTURE ADJUSTMENT.
ASSEMBLY INSTRUCTIONS
SILVERSTAR PANOFLEXX
PG - 10
SILVERSTAR\FLEX\
ASSEMBLYINSTRUCTIONS
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D.TALLMAN
04/05/2019

SECTION A-A
CUT SECTION SHOWING
TOP BRACKET ATTACHMENT
SECTION B-B
CUT SECTION SHOWING
BOTTOM BRACKET ATTACHMENT
VUTECCORPORATION
DRAWN BY
REVISED
DESCRIPTION DRAWING NO.
SCAL E : REV
11711 W. SAMPLE RD. CORAL SPRINGS, FL 33065
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF VUTEC
CORPORATION AND
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
THE WRITTEN
PERMISSION OF VUTEC
CORPORATION IS
PROHIBITED
ASSEMBLY STEP 8: HANG THE SCREEN
ASSEMBLY INSTRUCTIONS:
1. LIFT THE SCREEN AND PIVOT IT TOWARD YOU TO HOOK THE
TOP FRAME MEMBER ONTO THE TOP BRACKETS. MAKE SURE
THAT THE CENTER BRACKET IS CENTERED ON THE SCREEN.
2. DO A FINAL CHECK TO ENSURE THAT THE SCREEN IS LEVEL
AND THAT THE BRACKETS ARE IN THE CORRECT POSITION.
3. PULL DOWN IN THE CENTER OF THE BOTTOM FRAME
MEMBER AND ROTATE THE SCREEN TOWARD THE WALL
UNTIL THE BOTTOM BRACKET HOOKS ONTO THE BOTTOM OF
THE FRAME.
4. TAP THE SCREEN TO TEST TENSION AND DO A VISUAL
INSPECTION OF TO CHECK FOR WRINKLES IN THE SCREEN.
5. YOUR SCREEN IS READY FOR USE.
BRACKET FITS IN FIRST SLOT.
HANG THE SCREEN ON THE
TOP BRACKETS FIRST.
PULL THIS FRAME MEMBER DOWN TO
SPRING THE FRAME, THEN SLIDE THE
SCREEN OVER THE BOTTOM BRACKET.
BOTTOM BRACKET
TOP BRACKET
ASSEMBLY INSTRUCTIONS
SILVERSTAR PANOFLEXX --
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SILVERSTAR\FLEX\
ASSEMBLYINSTRUCTIONS
D.TALLMAN
04/05/2019
PG - 11