Vytran PTR-200-PRL User manual

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PTR
PTRPTR
PTR
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200
200200
200
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PRL
PRLPRL
PRL
Automated
Automated Automated
Automated Polyimide Recoater
Polyimide RecoaterPolyimide Recoater
Polyimide Recoater
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with
ith ith
ith Linear Proof Tester
Linear Proof TesterLinear Proof Tester
Linear Proof Tester
Operator’s Manual
Version 1.2
United States:
1400 Campus Drive West •Morganville, NJ 07751
[phone] •[phone] •Fax [phone]
England:
8, Kew Court •Pynes Hill Office Campus •Exeter, EX2 5AZ
[phone] •Fax [phone]
Web: http://www.vytran.com

PTR-200-PRL Operator’s Manual Version 1.2. Printed in the United States.
The contents of this manual are the property of Vytran LLC and are copyrighted. Under the copyright
laws, the documentation may not be copied, photocopied, reproduced, translated, or reduced to any
electronic medium or machine-readable form, in whole or part, without the prior written consent of Vytran
LLC.
Copyright 2006 Vytran LLC
1400 Campus Drive
Morganville, NJ 07751 USA
Phone: [phone]
[phone]
FAX: [phone]
http://www.vytran.com

Vytran LLC: PTR-200-PRL Polyimide Recoater Operator’s Manual Version 1.2 iii
Table of Contents
1Introduction............................................................................................................................................ 1
1.1 Parts Checklist............................................................................................................................... 1
1.2 Powering Up................................................................................................................................... 2
1.3 Shutting Down................................................................................................................................ 2
2Controlling the PTR-200-PRL................................................................................................................ 3
2.1 Main Menu ..................................................................................................................................... 3
2.2 Configuration Menus...................................................................................................................... 3
2.2.1 Inject........................................................................................................................................ 3
2.2.2 Undercoat ............................................................................................................................... 3
2.2.3 Overcoat ................................................................................................................................. 4
2.2.4 Recoat Length......................................................................................................................... 5
2.2.5 Proof Test ............................................................................................................................... 5
2.3 Options Menu................................................................................................................................. 6
2.4 Parameter Limits............................................................................................................................ 7
2.5 Configuration Menu Flow Chart..................................................................................................... 8
2.6 Options Menu Flowchart.............................................................................................................. 12
2.7 Abort Flowchart............................................................................................................................ 14
3Recoat Injection System...................................................................................................................... 15
3.1 Priming the Injection System ....................................................................................................... 15
3.2 Cleaning the Die........................................................................................................................... 17
4Recoat and Proof Test Process .......................................................................................................... 19
4.1 The Polyimide Recoat Process.................................................................................................... 19
4.2 The Fiber Holding Blocks, V-Grooves, and Inserts...................................................................... 19
4.3 Stripped Fiber Requirements....................................................................................................... 19
4.4 Loading......................................................................................................................................... 20
4.5 Recoating..................................................................................................................................... 21
4.6 Proof Testing................................................................................................................................ 21
4.7 Unloading..................................................................................................................................... 22
5Maintenance........................................................................................................................................ 23
5.1 Planned Maintenance .................................................................................................................. 23
5.2 Inspecting the Fiber Holding Blocks............................................................................................. 23
5.3 Inspecting and Cleaning the Die.................................................................................................. 23
5.4 Load Cell Calibration.................................................................................................................... 24
5.5 Flush Recoat System................................................................................................................... 24
5.6 Purge Recoat System.................................................................................................................. 24
5.7 Replacing Recoat Material........................................................................................................... 25
5.8 Replacing a Heater ...................................................................................................................... 25
5.9 Changing the Fiber Holding Block V-Grooves............................................................................. 25
5.10 Replacing the Die..................................................................................................................... 26
Appendix A: MSDS PI2525 ........................................................................................................................ 27
Appendix B: MSDS NMP............................................................................................................................ 35
Appendix C: Pyralin Product Information ................................................................................................... 43

Vytran LLC: PTR-200-PRL Polyimide Recoater Operator’s Manual Version 1.2 iv
Table of Figures
Figure 1: System Components.................................................................................................................... 2
Figure 2: Recoat Bottle Access.................................................................................................................. 16
Figure 3: Recoat Material Flow................................................................................................................... 16
Figure 4: Recoat and Proof Test Components........................................................................................... 20
Figure 5: Fiber Position .............................................................................................................................. 20