Wabtec PROD0842 User manual

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CAS-GPS
IVUBASICSYSTEMS
INSTALLATION MANUAL
DOCU0085 rev Q
Digital Mining Technology
3-Co-Wyn Close, Fountaindale
NSW, 2258
Australia
www.wabteccorp.com

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CAS-GPS IVU BASIC SYSTEMS INSTALLATION MANUAL DOCU0085 Revision Q
Document Control
Rev Description Review Approval Date
E Added shovel heading 19/11/2014
F Fixed inconsistent pinouts on 24way connector 27/03/2015
G Added Compliant Antenna Information (Page 6) DMc 19/11/2015
H Doc No. added and other adjustments NM, SW & MK 20/06/2016
J SWR testing added, Network Configuration antenna location altered to Suit Self Test NM 09/08/2016
K Updates to CAM/RF Installations Chapter Ignition / Power signals added Page 25 NM 23/09/2016
L Update Network Settings Image 05/10/2016
M Updates to Interconnections –4CAM/4RF 19/06/2019
N Branding updates, PROD0179 wiring reference correction 16/09/2021
P STEE0690 antenna washer assembly details added, dual IVU configuration removed
Q Updated WiFi, V2V & GNSS Antenna Gain Rohan Kennedy S Clifton 25/07/2022
Document Approval
Creator(s):
Reviewer(s):
Approved:
CREATED:
By P C Shivalingam at 12:10 pm, Jul 25, 2022

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CAS-GPS IVU BASIC SYSTEMS INSTALLATION MANUAL DOCU0085 Revision Q
Transport
All possible precautions are taken to protect the equipment against damage or losses
during shipment, however before accepting delivery, check all items against the packing list
or bill of lading. If there are shortages or evidence of physical damage, notify Digital Mining
Technology immediately.
Notify Digital Mining Technology within 7 days in case of shortages or discrepancies,
according to the packing list. This will help ensure a speedy resolution to any perceived
problems. Keep a record of all claims and correspondence. Photos are recommended.
Where practicable do not remove protective covers prior to installation unless there are
indications of damage. Boxes opened for inspection and inventory should be carefully
repacked to ensure protection of the contents or else the parts should be packaged and
stored in a safe place. Examine all packing boxes, wrappings and covers for items attached
to them, especially if the wrappings are to be discarded.
When preparing to ship the system, de-power for four, (4) days before transport.

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CAS-GPS IVU BASIC SYSTEMS INSTALLATION MANUAL DOCU0085 Revision Q
Storage
Where the equipment is not to be installed immediately, proper storage is
important to ensure protection of equipment and validity of warranty.
Storage Temperature: -30 °C to +85 °C
Storage Location: dry low humidity location

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Unpacking of Equipment
The method of packing used will depend on the size and quantity of equipment.
Take care when unpacking the equipment to avoid damage to the equipment
and ensure the use of correct manual handling techniques.

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CAS-GPS IVU BASIC SYSTEMS INSTALLATION MANUAL DOCU0085 Revision Q
Installation
Installation should be in accordance with:
•Vehicle manufacturers instructions.
•National/local & site regulations relevant to the location of install.
•The installation procedures defined by Digital Mining Technology and only performed by authorised and qualified installers.
This radio transmitter IC: 8903A-PROD08422 & IC: 8903A-PROD08472 has been approved by Industry Canada to operate with the antenna types listed below with the
maximum permissible gain indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use
with this device.
Cet émetteur radio IC : 8903A - PROD08422 & IC : 8903A - PROD08472 a été approuvé par Industrie Canada pour fonctionner avec les types d'antenne énumérés ci-dessous
avec le gain maximal admissible indiqué . types d'antennes non inclus dans cette liste , ayant un gain supérieur au gain maximum indiqué pour ce type , sont strictement
interdits pour une utilisation avec cet appareil.
GE Part#
Relevant Product
(x = any variant)
CAS
-GPS Port
Nominal
Impedance
Max. Gain
Operating Frequency
PROD0852 PROD084x-2 V2V 50 Ω +3dBi 902-928MHz
PROD0874 PROD084x-1 V2V 50 Ω +3dBi 821-896MHz
MISC0467 or
PROD1222 PROD084x-x GPS (Receive Only) 50 Ω +17 to +50 dB GPS: L1(1559 to 1610MHz), L2(1164 to 1215MHz) Galileo: E1 (1559 to 1610MHz), E5(1164 to 1215MHz)
BDS: B1L (1559 to 1610MHz)
GLONASS: G1 (1559 to 1610MHz),G2 (1215 to 1300MHz)
PROD0854 PROD0847-x GSM / 3G 50 Ω 0dBi
+1.7dBi
+2.9dBi
700, 800, 850, 900, 1800, 1900, 2100, 2600 MHz
PROD0833 PROD084x-x Wi -Fi 50 Ω +3.0dBi 2400-2484MHz

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CAS-GPS IVU BASIC SYSTEMS INSTALLATION MANUAL DOCU0085 Revision Q
Consult with the client to confirm all equipment
mounting locations and power connections!
Do not weld on ROPs!
Do not drill through ROPs!
Note:
It is solely the responsibility of the Installer to ensure the installation is
compliant with the vehicle manufacturer’s instructions, national/local statutory
and site regulations.
Warning

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CAS-GPS IVU BASIC SYSTEMS INSTALLATION MANUAL DOCU0085 Revision Q
Specialty Tools /Adhesives Required
▪Coax Crimpers –TOOL0112 & TOOL0254 for RG 58/214
▪Coax Cable Stripper –TOOL0113 for RG 58/59
▪Coax Cable Stripper –For RG 214
▪Soldering Iron –Butane
▪Heat gun
▪Torx Security Bit –T25
▪MetricAllen Key –4mm
▪Nutsert Tool –TOOL0253
▪Deutsch pin removal Tool –TOOL0256

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▪Deutsch pin Crimping Tool –TOOL0068 or TOOL0101 / TOOL0102
▪Digital Multi-Meter
▪Hole Saws: 20mm –25mm
▪Self Amalgamating Tape –PLAS0684
▪Loctite 243 –CHEM0002
▪Loctite 248 –CHEM0044
▪30 Metre tape measure
▪Coaxial connector tightening tool, TOOL0264
Specialty Tools /Adhesives Required

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In-Vehicle Unit (IVU)
Note: All IVUs have their “PRODXXXX” part number labelled on the flat underside of the housing.
PROD0842 PROD0847

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Input Power & Signal Connections
•
Service
Panel SIM Card
USB Card
Auxiliary USB
External
Cables LAN
Display
RF
Antenna GPS Antenna
GSM Antenna, (PROD0847 only)
V2V Antenna
WiFi/WAN Antenna
Serial number
Hardware build letter code

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24-Way Deutsch (Vehicle
Electrical Connections)
Status
LEDs
Power & Signal connector
(Shown with cover in place)
IVU
Display
Input Power & Signal Connections

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IVU Mounting
The IVU should be mounted such that:
•The Preferred IVU mounting location is inside the cabin / electrical compartment (this
will assist with future expansion)
•It is in the preferred location for that vehicle type
•It is easily accessible for servicing
•It is protected against rock fall and other damaging hazards
•It does not obstruct walkways, access or egress
•It is never left loose in the vehicle
•If mounting through a blind panel the supplied nutserts should be used to enable easy
removal for servicing
•Remember to record the location and orientation of the IVU as this is critical for CAS-
GPS functionality.

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Mounting Locations & Cable Runs
The following diagrams show the preferred mounting locations and cable paths for each vehicle type.
Ensure the hardware supplied in the kit is being utilised.
Ensure there is a clear line of sight from all directions for the Antennas. It is a recommendation on all
Haul trucks the Antennas are to protrude above the Tray by 100mm, by doing this it creates a clear
line of sight for the Antennas on all vehicles. Keep in mind any working obstacles.
Ensure the correct size Stauff Clamp is used and matched to the specific handrail for that machine
and antenna mounting post diameter. Regular clamp bodies are available in the following sizes:
38mm, 42mm, 44.5mm, 48.3mm, 50.8mm, 55mm, 57mm, 60.3mm, 60.5mm, and 70mm.
Stauff Clamp Rubber inserts are also available in all kits to maintain the correct clamping on all hand
rail sizes and Antenna mounting post. Rubber inserts are available in the following sizes: 32mm,
33.7mm, 35mm, 38.7mm, 40mm, 42mm, 45.5mm, 48mm, 51mm, 53.4mm, 56.4mm.
Ensure all stauff clamp assemblies are tightened and secured correctly.
Ensure Loctite 243 is used to secure all mounting fasteners, or alternatively Loctite 248 which is
suitable for transporting by air as it is a paste.

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CAS-GPS IVU BASIC SYSTEMS INSTALLATION MANUAL DOCU0085 Revision Q
•Follow existing cable runs where possible.
•All cables to be secured using P-Clamps where possible.
•Cable ties should be used as a last resort where there is no provision for P-Clamps Ensure cable ties are
cut flush to avoid sharp edges.
•Cables should be secured at a minimum every 300mm.
•Cabling must be kept away from air bags, fire extinguishers & suppression systems in accordance with
local regulations.
•Avoid running cables near hot spots and pinch points.
•Glands should be used on cables running through bulkheads.
•It is recommended that a service loop be created on all the Antenna Coax Cables this will especially aid
in servicing of the system. i.e. Break in termination at either end of the Coax cables.
•Service loops are acceptable in the Coax and Display cables. Ensure if a service loop is placed in the
Coax Antenna cable that it is placed in a position that it is not going to create a hazard, also ensure the
service loop radius is not to small.
•If mounting through a blind panel the supplied Nutserts should be used to enable easy removal for
servicing.
Mounting Locations & Cable Runs

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CAS-GPS IVU BASIC SYSTEMS INSTALLATION MANUAL DOCU0085 Revision Q
Light Vehicle
Note: IVU preferably mounted
inside the Operator’s cabin
Notes:
•Antennas must be kept a minimum of 37 cm
away from occupants in accordance with
MPE Radiation Regulations.
•Consideration must be given to EMI with the
vehicle’s ECU when cable runs are being
planned in accordance with local regulations
and vehicle manufacturers
recommendations.

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CAS-GPS IVU BASIC SYSTEMS INSTALLATION MANUAL DOCU0085 Revision Q
Bracket used here is
ATOM0033
V2V GPS GPRS
Note: Antenna Spacing between V2V
and GPRS should be a minimum of
300mm.
Light Vehicle

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CAS-GPS IVU BASIC SYSTEMS INSTALLATION MANUAL DOCU0085 Revision Q
Haul Truck
Note: IVU preferably
mounted inside the
Operator’s cabin or the
electrical compartment
Notes:
•Antennas must be kept a minimum 37 cm
away from occupants in accordance with
MPE Radiation Regulations.
•Consideration must be given to EMI with
the vehicle’s ECU when cable runs are
being planned in accordance with local
regulations.

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CAS-GPS IVU BASIC SYSTEMS INSTALLATION MANUAL DOCU0085 Revision Q
Specific antennas deployed will depend on
IVU type.
Antenna to protrude above the tray by 100mm.
Ensure the antennas will clear any working obstacles.
Standard fitment on opposite side of the vehicle from the operator’s cabin.
OPERATOR’S CABIN
TRAY
Adjust the mast length to suit the
installation.
Standard length supplied = 3m
CLAMPING
ASSEMBLIES
HAND RAIL SUPPORT
POST ANTENNA CABLE RUN TO
IVU
Haul Truck

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Haul Truck