Wachendorff URDR001A User manual

Controller
User manual
URDR001A

2 - URDR001A - User manual

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Table of contents
1 Safety guidelines.......................................................................................................................................................... 5
1.1 Organization of safety notices.................................................................................................................. 5
1.2 Safety Precautions ....................................................................................................................................... 5
1.3 Precautions for safe use.............................................................................................................................. 6
1.4 Environmental policy / WEEE .................................................................................................................... 7
2 Model Identification.................................................................................................................................................... 7
3 Technical Data.............................................................................................................................................................. 7
3.1 General Features .......................................................................................................................................... 7
3.2 Hardware Features ...................................................................................................................................... 7
3.3 Software Features ........................................................................................................................................ 7
3.4 Programming mode.................................................................................................................................... 8
4 Dimensions and Installation..................................................................................................................................... 8
5 Electrical wirings .......................................................................................................................................................... 8
5.1 Wiring diagram............................................................................................................................................. 9
5.1.a Power Supply...................................................................................................................................... 9
5.1.b Analogue Input AI1........................................................................................................................... 9
5.1.c CT input ............................................................................................................................................. 10
5.1.d Digital inputs.................................................................................................................................... 10
5.1.e Serial input........................................................................................................................................ 10
5.1.f Digital output................................................................................................................................... 10
5.1.g Analogue output AO1 .................................................................................................................... 10
5.1.h Relays output Q1 - Q2..................................................................................................................... 10
5.1.i Relay output Q3............................................................................................................................... 11
6 Display and Key Functions....................................................................................................................................... 11
6.1 Meaning of Status Lights (Led)................................................................................................................ 11
6.2 Keys................................................................................................................................................................ 12
7 Controller Functions.................................................................................................................................................. 12
7.1 Modification of main and alarm setpoint value ................................................................................ 12
7.2 Automatic Tune .......................................................................................................................................... 12
7.3 Manual Tune................................................................................................................................................ 12
7.4 Tuning once ................................................................................................................................................. 13
7.5 Synchronized tuning ................................................................................................................................. 13
7.6 Digital input functions.............................................................................................................................. 14
7.7 Automatic / Manual regulation for % output control....................................................................... 14
7.8 Heater Break Alarm on CT (Current Transformer) .............................................................................. 15
7.9 Dual Action (Heating-Cooling)............................................................................................................... 15
7.10 LATCH ON Function ................................................................................................................................... 16
7.11 Soft-Start Function..................................................................................................................................... 17
7.12 Pre-Programmed cycle ............................................................................................................................. 17
7.13 Retransmission function on analogue output.................................................................................... 17
7.14 Timer functions........................................................................................................................................... 18
8 Serial communication .............................................................................................................................................. 19
8.1 Serial compatibility with URDR0001 .....................................................................................................23
9 Reading and configuration through NFC ............................................................................................................25
9.1 Configuration through memory card ...................................................................................................25
9.2 Memory card creation/update................................................................................................................26
9.3 Configuration loading from memory card..........................................................................................26
10 Loading default values.............................................................................................................................................26
11 Access configuration .................................................................................................................................................26
11.1 Parameters list functioning .....................................................................................................................27
12 Table of configuration parameters........................................................................................................................27

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13 Alarm Intervention Modes....................................................................................................................................... 51
13.a Absolute or threshold alarm active over (par. 123
A L .1 . F . = A b . u P. A . )........................................................... 51
13.b Absolute or threshold alarm active below (par. 123
A L .1 . F . = A b . u P. A . )........................................................ 51
13.c Absolute or threshold alarm referred to command setpoint active over (par. 123
A L .1 . F . = Ab . c. u .A. ) 52
13.d Absolute or threshold alarm referred to command setpoint active below (par. 123
A L .1 . F . = Ab . c.L.A. )52
13.e Band alarm (par. 123
A L .1 . F . = band )..................................................................................................................52
13.f Asymmetric band alarm (par. 123
A L .1 . F . = A.band )........................................................................................52
13.g Upper deviation alarm (par. 123
A L .1 . F . = up.dev. )..........................................................................................53
13.h Lower deviation alarm (par. 123
A L .1 . F . = Lo.dev. )..........................................................................................53
13.1 Alarms label................................................................................................................................................. 53
14 Fault reporting table .................................................................................................................................................54

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Introduction
The process controller URDR001A is specifically conceived for application on control panels with DIN
rail mounting. It stands out for the bright display which ensures optimal visibility and increased level
of information for the operator beside a scrolling help function.
URDR001A relies on Wachendorff flagship programming mode by NFC/RFID technology with
dedicated Wachendorff EMG App for Android devices (same already used for OLED-Wachendorff
indicators) not requiring wirings and power supply, allowing quick set-up/updates on site.
The outputs can be selected as command/multiple alarm modes/analogue retransmission. Serial
communication RS485 is avaiable with Modbus RTU/Slave protocol. Useful power supply with
extended range 24 to 220VAC / VDC with galvanic insulation.
1 Safety guidelines
Read carefully the safety guidelines and programming instructions contained in this manual before
connecting/using the device.
Disconnect power supply before proceeding to hardware settings or electrical wirings to avoid risk of
electric shock, fire, malfunction.
Do not install/operate the device in environments with flammable/explosive gases.
This device has been designed and conceived for industrial environments and applications that rely
on proper safety conditions in accordance with national and international regulations on labour
and personal safety. Any application that might lead to serious physical dama ge/ life risk or involve
medical life support devices should be avoided. Device is not conceived for applications related to
nuclear power plants, weapon systems, flight control, mass transportation systems.
Only qualified personnel should be allowed to use device and/or service it and only in accordance to
technical data listed in this manual.
Do not dismantle/modify/repair any internal component.
Device must be installed and can operate only within the allowed environmental conditions.
Overheating may lead to risk of fire and can shorten the lifecycle of electronic components.
1.1 Organization of safety notices
Safety notices in this manual are organized as follows:
Safety notice Description
Danger! Disregarding these safety guidelines and notices can be life-threatening.
Warning! Disregarding these safety guidelines and notices can result in severe injury or
substantial damage to property.
Information! This information is important for preventing errors.
1.2 Safety Precautions
CAUTION - Risk of Fire and Electric Shock
This product is UL listed as DIN-rail mounting process control equipment. It must be
mounted in an enclosure that does not allow fire to escape externally.
Danger!
If the output relays are used past their life expectancy, contact fusing or burning may
occasionally occur. Always consider the application conditions and use the output
relays within their rated load and electrical life expectancy. The life expectancy of
output relays varies considerably with the output load and switching conditions.
Danger!
Loose screws may occasionally result in fire.
For screw terminals of relays and of power supply, tighten screws to tightening torque
of 0,51 Nm. For other terminals, tightening torque is 0,19 Nm
Warning!
A malfunction in the Digital Controller may occasionally make control operations
impossible or prevent alarm outputs, resulting in property damage. To maintain safety
in the event of malfunction of the Digital Controller, take appropriate safety measures,
such as installing a monitoring device on a separate line.
Warning!

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1.3 Precautions for safe use
Be sure to observe the following precautions to prevent operation failure, malfunction, or adverse
affects on the performance and functions of the product. Not doing so may occasionally result in
unexpected events. Do not handle the Digital Controller in ways that exceed the ratings.
• The product is designed for indoor use only. Do not use or store the product outdoors or in any of
the following places.
- Places directly subject to heat radiated from heating equipment.
- Places subject to splashing liquid or oil atmosphere.
- Places subject to direct sunlight.
- Places subject to dust or corrosive gas (in particular, sulfide gas and ammonia gas).
- Places subject to intense temperature change.
- Places subject to icing and condensation.
- Places subject to vibration and large shocks.
• Installing two or more controllers in close proximity might lead to increased internal temperature
and this might shorten the life cycle of electronic components. It is strongly recommended to
install cooling fans or other air-conditioning devices inside the control cabinet.
• Always check the terminal names and polarity and be sure to wire properly. Do not wire the
terminals that are not used.
• To avoid inductive noise, keep the controller wiring away from power cables that carry high voltages
or large currents. Also, do not wire power lines together with or parallel to Digital Controller
wiring. Using shielded cables and using separate conduits or ducts is recommended. Attach a
surge suppressor or noise filter to peripheral devices that generate noise (in particular motors,
transformers, solenoids, magnetic coils or other equipment that have an inductance component).
When a noise filter is used at the power supply, first check the voltage or current, and attach the
noise filter as close as possible to the Digital Controller. Allow as much space as possible between
the Digital Controller and devices that generate powerful high frequencies (high-frequency
welders, high-frequency sewing machines, etc.) or surge.
• A switch or circuit breaker must be provided close to device. The switch or circuit breaker must be
within easy reach of the operator, and must be marked as a disconnecting means for the controller.
• The device must be protected by a fuse T1A, 250 VAC, time lag, low shut-off capacity.
•
Wipe off any dirt from the Digital Controller with a soft dry cloth. Never use thinners, benzine, alcohol,
or any cleaners that contain these or other organic solvents. Deformation or discoloration may occur.
• The number of non-volatile memory write operations is limited. Therefore, use EEprom write mode
when frequently overwriting data, e.g.: through communications.
• Chemicals/solvents, cleaning agents and other liquids must not be used.
• Non-respect of these instructions may reduce performances and safety of the devices and cause
danger for people and property.
For CT (Current Transformer) input:
• Warning: To reduce risk of electric shock, always open or disconnect circuit from power-distribu-
tion system (or service) of building before installing or servicing current transformers
• For use with Listed Energy-Monitoring Current Transformers
• The current transformers may not be installed in equipment where they exceed 75 percent of the
wiring space of any cross-sectional area within the equipment
• Restrict installation of current transformer in an area where it would block ventilation openings
• Restrict installation of current transformer in an area of breaker arc venting
• Not suitable for Class 2 wiring methods
• Not intended for connection to Class 2 equipment
• Secure current transformer and route conductors so that the conductors do not directly contact
live terminals or bus.

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1.4 Environmental policy / WEEE
Do not dispose electric tools together with household waste material.
According to European Directive 2012/19/EU on waste electrical and electronic equipment and its
implementation in accordance with national law, electric tools that have reached the end of their life
must be collected separately and returned to an environmentally compatible recycling facility.
2 Model Identification
Power supply 24..220 VAC/VDC ±10% 50/60 Hz – 3 Watt
URDR001A 1 A.I. + 1 relays 5 A + 1 relays 3 A + 1 relay 2 A + 2 SSR + 2 D.I. + 1 A.O. V/mA +
RS485 + CT
3 Technical Data
3.1 General Features
Displays 4 digits 0,52’’, 5 digits 0,30’’
Operating temperature Temperature: 0-45° C -Humidity 35..95 uR%. Max. altitude: 2000m
Sealing Open type, IP20 (not UL evaluated)
Material Box and front panel PC UL94V0
Weight Approx. 210 g
3.2 Hardware Features
Analogue
inputs
AI1: configurable via software.
Input: Thermocouple type K, S, R, J,T,E,N,B.
Automatic compensation of cold junction
from -25..85° C.
Thermoresistances: PT100, PT500, PT1000,
Ni100, PTC 1K, NTC 10K (β 3435K)
Input V/mA: 0-1 V, 0-5 V, 0-10 V, 0-20 o 4-20
mA, 0-60 mV.
Pot. Input: 1...150 KΩ.
CT: 50 mA.
Tolerance (25° C)
± 0.2% ±1 digit (on F.s.) for thermocou-
ple, thermoresistance and V/mA.
Cold junction accuracy 0.1° C/°C.
Impedence:
0-10 V: Ri>110 KΩ
0-20 mA: Ri<5 Ω
0-40 mV: Ri>1 MΩ
Relay outputs Config. as command and alarm output
Contacts:
Q1: 5 A - 250 VAC for resistive load.
Q2: 3 A - 250 VAC for resistive load.
Q3: 2 A - 250 VAC for resistive load.
SSR outputs Config. as command and alarm output 12/24 V, 25 mA.
Analogue
output
Configurable as command
and alarm output or as retransmission of
process / setpoints.
Configurable:
0-10 V with 40000 points +/-0.2% (on
F.s.) @25 °C; load >= 1 KΩ
4-20 mA with 40000 points +/-0.2% (on
F.s.) @25 °C; load <= 250Ω
Power-supply Extended power-supply 24..220 VAC/VDC
±10% 50/60 Hz Consumption: 3 Watt
3.3 Software Features
Regulation algorithms ON-OFF with hysteresis.
P, PI, PID, PD with proportional time
Proportional band 0..9999°C o °F
Integral time 0,0..999,9 sec (0 excludes)
Derivative time 0,0..999,9 sec (0 excludes)
Controller functions Manual or automatic Tuning, selectable alarm, protection of command
and alarm setpoints.

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3.4 Programming mode
by keyboard ..see paragraph 
software LabSoftview ..on
“Download section” of www.wachendorff-prozesstechnik.de
Wachendorff EMG-App
..through download the App on Google Play Store®, see paragraph 
When activated by a reader/interrogator supporting NFC-V protocol,
controller URDR001A is to be considered a VICC (Vicinity Inductively
Coupled Card) according to ISO/IEC 15693 and it operates at a frequency
of 13.56 MHz. The device does not intentionally emit radio waves.
4 Dimensions and Installation
Extractable terminal blocks
Morsettiere Estraibili
Ausfahrbare Klemmen
72 mm
90 mm
64 mm
DIN rail mounting guide EN50022
Attacco a guida DIN EN50022
Hutschienenmontage EN50022
Memory Card USB
(optional)
Cod. 2100.30.013
24 23 22
24...230V
AC/DC
B (+)
RS485 CT
PT100
TC
NI100 A\V
PTC
NTC
A (-) DO2
(PNP) DI2 (PNP) DI1 (PNP) +V
21 20 19
1
NO C
Q1 Q2 Q3
NC NO NO 0V (PNP)
DO1 AO1
V/mA
C CNC
2 3 4 5 6 7 8 9 10 11 12
18 17 16 15 14 13
FNC
SET
C1
C2 A1 A2 A3 TUN MAN REM
5 Electrical wirings
This controller has been designed and manufactured in conformity to Low Voltage Directive 2006/95/
EC, 2014/35/EU (LVD) and EMC Directive 2004/108/EC, 2014/30/EU (EMC). For installation in industrial
environments please observe following safety guidelines:
• Separate control line from power wires.
• Avoid proximity of remote control switches, electromagnetic contactors, powerful engines.
• Avoid proximity of power groups, especially those with phase control.
• It is strongly recommended to install adequate mains filter on power supply of the machine where
the controller is installed, particularly if supplied 220VAC.
The controller is designed and conceived to be incorporated into other machines, therefore
CE marking on the controller does not exempt the manufacturer of machines from safety and
conformity requirements applying to the machine itself.
• Wiring of pins: use crimped tube terminals or flexible/rigid copper wire with diameter 0.2 to 2.5
mm² (min. AWG30, max. AWG14, Minimum temperature rating of the cable to be connected to the
field wiring terminals, 75°C). Cable stripping lenght 7 to 8 mm. Tighten screws to tightening torque
of 0,51 Nm.
• Use Copper or Copper-Clad Aluminum Conductors Only or AL-CU or CU-AL.

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5.1 Wiring diagram
URDR001A
24 23 22
24...220V
AC/DC
B (+)
RS485 CT PT100
TC
NI100 A\V
PTC
NTC
A (-) DO2
(PNP) DI2 (PNP) DI1 (PNP) +V
21 20 19
1
NO C
Q1 Q2 Q3
NC NO NO 0V (PNP)
DO1 AO1
V/mA
C CNC
2 3 4 5 6 7 8 9 10 11 12
18 17 16 15 14 13
5.1.a Power Supply
SUPPLY
24...220
VAC/DC
24
23
Switching power supply 24..220 VAC/VDC ±10% 50/60 Hz - 3 Watt
Galvanic insulation (2500V).
5.1.b Analogue Input AI1
AI1 TC
Shield/Schermo
13
14
For thermocouples K, S, R, J, T, E, N, B.
• Comply with polarity
• For possible extensions, use compensated cable and terminals suitable for
the thermocouples used (compensated).
• When shielded cable is used, it should be grounded at one side only.
AI1
PT/NI100
Shield/Schermo
Rosso
Red
Bianco
White
Rosso
Red
13
14
15
For thermoresistances PT100, Ni100.
• For the three-wire connection use wires with the same section.
• For the two-wire connection short-circuit terminals 13 and 15
• When shielded cable is used, it should be grounded at one side only.
RED/ROSSO
RED/ROSSO
WHITE/BIANCO
AI1
Shield/Schermo
PTC/NTC
15
14
For thermoresistances NTC, PTC, PT500, PT1000 and linear potentiome-
ters.
When shielded cable is used, it should be grounded at one side only to avoid
ground loop currents.
AI1 V
mA
+V
Shield/Schermo
16
14
13
For linear signals in Volt and mA
• Comply with polarity
• When shielded cable is used, it should be grounded at one side only to
avoid ground loop currents.
• It’s possible to select +V at 12Vdc or 24Vdc, by configuring parameter 282
V.out (GROUP R - di S P. - Display and interface).

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5.1.c CT input
CT
18
19
To enable CT input, modify parameter 287 ct F.
• Input for 50 mA amperometric transformer.
• Sampling time 100 ms.
• Configurable by parameters.
5.1.d Digital inputs
0V
DI1
(PNP)
17
+V
16
9
Digital inputs can be enabled by parameters.
Close pin
“DIx” on pin “+V” to enable digital input.
It is possible to put in parallel the digital inputs of different devices joining
together the 0V pins (9).
5.1.e Serial input
RS485
Shield/Schermo
(B)
(A)
21
20
Modbus RS485 communication.
RTU Slave with galvanic insulation.
It is recommended to use the twisted and shielded cable for communica-
tions.
5.1.f Digital output
0V
DO1
(PNP)
9
10 Digital output PNP (including SSR) for command or alarm.
Range 12 VDC/25 mA or 24 VDC/15mA selectable by parameter 282 v.out.
5.1.g Analogue output AO1
AO1
V/mA
12
11
Linear output in mA or V(galvanically isolated) configurable as command,
alarm or retransmission of process-setpoint.
The selection mA or Volt for the linear output depends on the parameters
configuration.
5.1.h Relays output Q1 - Q2
3
2
1
Q1
5A
220V
6
5
4
Q2
3A
220V
Capacity 5 A (3 A for Q2) / 250 VAC for resistive loads.
See chart below.
Electrical endurance Q1, Q2:
• 5 A (3 A for Q2), 250 VAC, resistive loads, 105operations.
• 20/2 A, 250 VAC, cosφ = 0.3, 1.2x105operations.