Wachs Trav-L-Cutter HE User manual

TRAV-L-CUTTER
MODEL E & H/E
STANDARD & ATMOSPHERIC
02-000-01,-02,-03,-04
Copyright © 2014 E.H. Wachs. All rights reserved.
This manual may not be reproduced in whole or in part
without the written consent of E.H. Wachs.
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
E.H. Wachs Part No. 02-MAN-01
Rev. A, March 2014

EU DECLARATION OF CONFORMITY
WITH
COUNCIL DIRECTIVE 2006/42/EC
Issue Details: DATE:
1/1/2011
Place:
E.H.Wachs, Lincolnshire, IL USA
Directives: Machinery Safety Directive 2006/42/EC
Conforming Machinery: Trav-L-Cutter:
Model Number: 02-000-01, 02-000-02
Serial Number:
Manufacturer: E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire
IL 60069
USA
Responsible Representative: Orbitalum Tools GmbH
Josef-Schüttler-Str. 17, 78224 Singen
Germany
Tel. [phone] - 792 872
Fax [phone] - 792 566
Harmonised Standards &
Other Technical
Standards/Specications
Applied or Referenced:
EN ISO 12100-1:2003 + A1:2009
EN ISO 12100-2:2003 + A1:2009
EN 60201-1:2006 (for electric machines)
EN ISO 13857:2008
EN 982:1996 + A1:2008 (E) (for hydrailic machines)
EN 983:1996 (for pneumatic machines)
EN 13732-1:2006
EN ISO 14121-1:2007
EN ISO 13850:2008 (for pneumatic machines)
Provisions with which
Conformity is Declared:
Essential Health and Safety Requirements of Annex 1 of the
Machinery Directive
We hereby certify that the machinery descrived above conforms to the provisions of
Council Directive 2006/42/EC on the approximation of the laws of the Member States
relating to the safety of machinery.
Signed:
Signatory: Pete Mullally
Quality Manager
E.H. Wachs

Table of Contents
E.H. Wachs Part No. 02-MAN-01, Rev. A i
Table of Contents
Chapter 1: Introduction to the Equipment .........................................1
Purpose of This Manual .........................................................1
How to Use The Manual .........................................................1
Symbols and Warnings ..........................................................2
Manual Updates and Revision Tracking .............................................3
Equipment Description ..........................................................3
Compact Design, Easy Set-up ...............................................3
Standard Weld Prep Capability ..............................................3
Grooved, Mechanical Joint Preparation........................................3
Offshore or Pipe Line Maintenance ...........................................3
Corrosion Resistant .......................................................4
Operates Anywhere .......................................................4
Safe, Cold Cutting ........................................................4
Fast, Reliable ............................................................4
Chapter 2: Safety..............................................................5
Safe Operating Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safe Operating Environment...................................................6
Operating and Maintenance Safety ..............................................6
Safety Alerts in This Manual ...................................................6
Protective Equipment Requirements.............................................7
Protective Clothing .......................................................7
Eye Protection ...........................................................7
Hearing Protection........................................................7
Chapter 3: Machine Specications ...............................................9
Chapter 4: Setup and Operating Procedures ......................................15
Wheel Settings ...............................................................15
Chain Lengths ................................................................16
Wheel Settings and Chain Length .................................................17
Chain Length Calculations ...................................................17
Machine Installation ...........................................................18
Operating the Machine .........................................................20
Special Instructions for Assembling 2” Wide Drive Chain ...........................21
Operating Hints .........................................................22
Chapter 5: Maintenance .......................................................23
Lubrication Instructions ........................................................23

Trav-L-Cutter
ii Part No. 02-MAN-01, Rev. A E.H. Wachs
Chapter 6: Consumable Select Chart ............................................25
Data on Cutter Size ............................................................25
Cutters......................................................................27
Chapter 7: Troubleshooting Problems............................................29
Chapter 8: Parts Lists & Exploded View Drawings .................................31

Chapter 1, Introduction to the Equipment
E.H. Wachs Part No. 02-MAN-01, Rev. A 1
Chapter 1
Introduction to the Equipment
PurPose of This Manual
This manual explains how to operate and maintain the Trav-L-Cutter. It includes instructions for
set-up, operation, and maintenance. It also contains parts lists and diagrams, and troubleshooting
instructions to help you order replacement parts and perform user-serviceable repairs.
how To use The Manual
This manual is organized to help you quickly nd the information you need. Each chapter de-
scribes a specic topic on using or maintaining your equipment.
Use these instructions to operate and maintain the equipment.

Trav-L-Cutter
2 Part No. 02-MAN-01, Rev. A E.H. Wachs
syMbols and warnings
The following symbols are used throughout this manual to indicate special notes and warnings.
They appear in the outside column of the page, next to the section they refer to. Make sure you
understand what each symbol means, and follow all instructions for cautions and warnings.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
WARNING
A WARNING alert with the safety alert symbol indicates a potentially hazardous situation that could
result in serious injury or death.
CAUTION
A CAUTION alert with the safety alert symbol indicates a potentially hazardous situation that could result
in minor or moderate injury.
A CAUTION alert with the damage alert symbol indicates a situation that will result in
damage to the equipment.
This is the equipment damage alert symbol. It is used to alert you to poten tial
equipment damage situations. Obey all messages that follow this symbol to
avoid damaging the equipment or workpiece on which it is operating.
IMPORTANT
An IMPORTANT alert with the damage alert symbol indicates a situation that may result in
damage to the equipment.
NOTE
This symbol indicates a user note. Notes provide additional information to
supplement the instructions, or tips for easier operation.

Chapter 1, Introduction to the Equipment: Manual Updates and Revision Tracking
E.H. Wachs Part No. 02-MAN-01, Rev. A 3
Manual uPdaTes and revision Tracking
Occasionally, we will update manuals with improved operation or maintenance procedures, or
with corrections if necessary. When a manual is revised, we will update the revision history on the
title page.
Current versions of E.H. Wachs Company manuals are also available in PDF format. You can
request an electronic copy of this manual by emailing customer service at [email protected].
You may have factory service or upgrades performed on the equipment. If this service changes any
technical data or operation and maintenance procedures, we will include a revised manual when
we return the equipment to you.
equiPMenT descriPTion
Compact Design, Easy Set-up
Lightweight, low prole design needs only 10” to 12” of clearance and set up time is ten minutes or
less. Once the adjustable drive chain is pinned together and tensioned around the pipe the machine
is ready to operate.
Standard Weld Prep Capability
Weld preparation detail can be achieved from common 30º and 37-1/2º bevel on standard wall
carbon steel.
Grooved, Mechanical Joint Preparation
The Trav-L-Cutter can simultaneously cut off and groove pipe in one cut. Cutters are available for
Victaulic and other grooved coupling systems.
Offshore or Pipe Line Maintenance
The Wachs Hydraulic Trav-L-Cutter offers the inherent advantages of a completely sealed and
self-lubricating closed loop system. The Model HE is particularly suited to eld machining opera-
tions under the type of hostile conditions often found in pipe line maintenance and construction
such as dirt, sand and water. It is a portable pipe cutting machine that can be used conveniently on
offshore drilling rigs, pipe lines and on construction work in rivers and harbors.

Trav-L-Cutter
4 Part No. 02-MAN-01, Rev. A E.H. Wachs
Corrosion Resistant
Corrosion from constant exposure to salt water can be minimized with an accessory package that
includes extensive use of stainless steel fasteners, special bearings and seals and high zinc coating.
Operates Anywhere
With air or hydraulic power, the Trav-L-Cutter will operate on horizontal or vertical pipe, in the
eld or in the shop. It cuts and bevels in a mud lled ditch or under water, where it has been used in
chambers and free diving to depths of 600 feet.
Safe, Cold Cutting
The Trav-L-Cutter can be used in explosive conditions, onnatural gas, crude, product and fuel
lines. It has even been used to cut missile fuel cells.
Fast, Reliable
A standard wall pipe can be cut and beveled with a cutting speed of approximately 2 minutes per 1”
of pipe diameter. Cutting time varies for heavier walls and harder alloys. Due to its rugged con-
struction, it is not unusual to nd machines still operating after 10 or 20 years of severe service.
Included with your TRAV-L-CUTTER:
• Operating Manual and Isometric Parts List, Operating Tools, and spare Chain Connecting Pins.
• Basic Mounting Chain for 6” dia. pipe
• Steel Storage Case
• 6-ft. Hose Whip with oiler (air only)

Chapter 2, Safety
E.H. Wachs Part No. 02-MAN-01, Rev. A 5
Chapter 2
Safety
E.H. Wachs takes great pride in designing and manufacturing safe, high-quality products. We
make user safety a top priority in the design of all our products.
Read this chapter carefully before operating the bridge slide. It contains important safety instruc-
tions and recommendations.
FULL SAFETY INSTRUCTIONS AND GUIDELINES ARE IN THE MANUAL FOR
YOUR TRAV-L-CUTTER MACHINE. Make sure you read and understand these safety recom-
mendations and operating instructions before operating.
safe oPeraTing guidelines
Follow these guidelines for safe operation of all E.H. Wachs equipment.
Look for this symbol throughout the manual. It indicates a personal injury
hazard.
• READ THE OPERATING MANUAL. Make sure you understand all setup and operating instructions
before you begin. Keep this manual with the machine.
• INSPECT MACHINE AND ACCESSORIES BEFORE USE. Before starting the machine, look for loose
bolts or nuts, leaking lubricant, rusted components, and any other physical conditions that may
affect operation. Properly maintaining the machine can greatly decrease the chances for injury.
• ALWAYS READ STICKERS AND LABELS. Make sure all labels and stickers are in place, clearly
legible, and in good condition. Refer to “Safety Labels” later in this chapter for label locations
on the machine. Replace any damaged or missing safety labels; see the ordering information at
the end of this manual.
• KEEP CLEAR OF MOVING PARTS. Keep hands, arms, and ngers clear of all rotating or moving
parts. Always turn the machine off and disconnect the power source before doing any adjust-
ments or service.

Trav-L-Cutter
6 Part No. 02-MAN-01, Rev. A E.H. Wachs
• SECURE LOOSE CLOTHING AND JEWELRY. Secure or remove loose-tting clothing and jewelry,
and securely bind long hair, to prevent them from getting caught in moving parts of the ma-
chine.
• FOLLOW SAFE PROCEDURES FOR HANDLING LUBRICANTS. Refer to the manufacturer’s instruc-
tions and the Material Safety Data Sheets.
Safe Operating Environment
• Do not use this equipment in a potentially explosive atmosphere. Fire or explosion could result,
with the risk of serious injury or death.
• Provide adequate lighting to use the equipment, in accordance with worksite or local regula-
tions.
• KEEP WORK AREA CLEAR. Keep all clutter and nonessential materials out of the work area. Only
people directly involved with the work being performed should have access to the area.
Operating and Maintenance Safety
• This equipment is to be operated and maintained only by qualied, trained personnel.
• Make sure the equipment is stable when attached to the workpiece for the operation. Ensuring
stability of the installed tool is the responsibility of the operator.
• Make sure the workpiece is supported adequately for installation of the equipment. This
includes supporting any workpiece “fall-off” section when severing the workpiece. Ensuring
support of the workpiece is the responsibility of the operator.
• Tooling on any cutting equipment—including lathe tools, saw blades, milling tools, etc.—may
get very hot. Do not touch tooling until you have made sure it is cool enough to handle.
• Wear gloves when removing or cleaning up chips and cutting debris. Chips can be very sharp
and cause cuts.
• Before performing any service on the equipment, disconnect the power source. Follow all
lock-out/tag-out procedures required at the worksite.
Safety Alerts in This Manual
The following alerts are used throughout this manual to indicate operator safety hazards. In all
cases, these alerts include a notice describing the hazard and the means to avoid or reduce risk.
Carefully read all safety alerts.
This icon is displayed with any safety alert that indicates a personal injury
hazard.
WARNING
This safety alert, with the personal injury hazard symbol, indicates a potentially hazardous
situation that, if not avoided, could result in death or serious injury.

Chapter 2, Safety: Safe Operating Guidelines
E.H. Wachs Part No. 02-MAN-01, Rev. A 7
CAUTION
This safety alert, with the personal injury hazard symbol, indicates a potentially hazardous
situation that, if not avoided, could result in minor or moderate injury.
Protective Equipment Requirements
Protective Clothing
Wear safety shoes when operating or servicing the equipment. Serious injury could result from
dropping the machine or its components.
Do not wear gloves while operating the machine. Gloves can become entangled in moving parts,
resulting in serious injury. Gloves may be worn when setting up the machine or cleaning up after
the operation, but take them off when operating the machine.
NOTE
Gloves should be worn when cleaning up chips and other cutting debris. Chips can
be very sharp and can cause serious cuts. Do not wear gloves when the machine
is operating.
Eye Protection
Always wear impact-resistant eye protection while operating or working near this equipment.
For additional information on eye and face protection, refer to Federal OSHA regulations, 29 Code
of Federal Regulations, Section 1910.133., Eye and Face Protection and American National
Standards Institute, ANSI Z87.1, Occupational and Educational Eye and Face Protection.
Hearing Protection
This equipment can produce noise levels above 80 dB. Hearing protection is required when operat-
ing the equip ment. The operation of other tools and equipment in the area, reective surfaces,
process noises, and resonant structures can increase the noise level in the area.
For additional information on hearing protection, refer to Federal OSHA regulations, 29 Code of
Federal Regulations, Section 1910.95, Occupational Noise Exposure and ANSI S12.6 Hearing
Protectors.

Trav-L-Cutter
8 Part No. 02-MAN-01, Rev. A E.H. Wachs

Chapter 3, About This Manual
E.H. Wachs Part No. 02-MAN-01, Rev. A 9
Chapter 3
Machine Specications
Capacity:
6” through 72” (153 to 1829 mm) pipe, large diameter vessels. All schedules.
Cutter Drive:
Pneumatic: 4 H.P. Governed Air Motor coupled with worm gearbox
Hydraulic:
As above, with hydraulic motor.
Cutter Speed:
Pneumatic: 55 R.P.M. Internally adjustable from 35 to 55 R.P.M. for use on alloys that might
become work hardened. Hydraulic; Adjustable 0-60 R.P.M.

Trav-L-Cutter
10 Part No. 02-MAN-01, Rev. A E.H. Wachs
Feed:
Pneumatic: 3/4 H.P. Air Motor coupled through overload clutch, gearbox and chain reduction to
nal machine drive sprocket. Hydraulic: 4 H.P. Hydraulic Motor.
Feed Method: Positive, non-slip chain drive
Air Requirements: 100 cfm @ 90 psi (2,832 l/min @ 6.3 bar)
Hydraulic Requirements: 15 gpm @ 1500 psi. (57 l/min @ 106 bar)
Clearance:
10” to 12” (254 to 305 mm) radial, depending on pipe diameter. 20” axial (508 mm)
Weight:
Operating - 215 lbs. (97.7 kgs)
Shipping-(typical) - 418 lbs. (190 kg)
Dimensions:
Length: 24” (61 cm)
Width: 20” (51 cm)
Height: 10-3/4” (28 cm)
Controls:
(Pneumatic and Hydraulic):
Cutter on-off, feed on-off, with interlock to prevent machine feed unless cutter is turning. Adjust-
able Feed Speed Control (Hydraulic Only) Flow Control Valves. Separate controls provide adjust-
able feed and cutter speed. Forward/Reverse Valve. Permits machine to be backed up.
Shipping and Storage Case:
41” x 25” x 18” (104 x 63.5 x 45.7 cm)
10.7 cu. ft. (0.53 m2)
Finish: Paint
Hose Assemblies (Hydraulic):
5/8” hose sets with quick couplers, in 45’ lengths
Hydraulic Power Sources (Model HE):
- Electric, Gasoline or Diesel Engine driven.
Gang of Cutters for Beveling Pipe
1 R.H. Bevel, 1 Slitting Saw, and 1 L.H. Bevel

Chapter 3, About This Manual: Machine Specications
11
3.62
92
4.25
108.1
22.00 558.8
9.48
240.7
6.13
155.6
9.69
246
6.75
171.5
10.31
262
29.72
REF
754.9
2.37 60.2
BLADE TRAVEL
3.13 [79.4] MIN.
6.25 [158.8] MAX.
15.00
381
19.76
502
25.30 642.6
.50
12.7
.66
TYP
16.8
15.12 384.2 16.56
CUT LINE
420.5
17.43
REF
CUT LINE
442.8
DIMENSIONS IN BRACKETS
ARE MILLIMETERS
Operating Envelope Trav-L-Cutter Assembly, Air Drive 02-000-01

Chapter 3, About This Manual: Machine Specications
12
11
2
26
3
33
30 27
26
25
4
16
6
2023
18
20
8
38
28 36
34
20
5
12
9
39
15
7
21
19
22
TRAV-L-CUTTER
AIR SYSTEM COMPONENTS
INPUT REQUIREMENTS
125 PSI [8.6 bar] MAX.
95 CFM [2690 l/min.]
3/4" FEMALE NPT
INPUT
4
12
11
9
5
2
3
22
16
6
2323
SPINDLE
MOTOR
FEED
MOTOR
ITEM
PART NUMBER
QTY.
DESCRIPTION
1
02-010-00
1
LABEL, PRESSURE-AIR (NOT SHOWN)
2
02-027-01
1
HOSE, 1/2" HP X 30" LONG
3
02-029-00
1
AIR MOTOR SUB-ASSEMBLY
4
02-031-00
1
HOSE, TRAVEL MOTOR
5
02-033-00
1
MANIFOLD, AIR
6
02-035-00
1
MOTOR, TRAVEL-AIR
7
02-037-00
1
CLAMP, AIR MOTOR
8
02-124-00
2
HANDLE, AIR VALVE
9
02-163-00
1
BODY, AIR FILTER
10
02-164-00
1
FILTER ELEMENT (NOT SHOWN)
11
02-166-00
1
AIR LINE LUBRICATOR
12
02-171-00
1
INLET AIR HOSE WHIP, 3/4" X 2"
13
02-185-00
1
LABEL, ON-OFF (NOT SHOWN)
14
02-191-00
1
SHIM, GEAR BOX (NOT SHOWN)
15
02-192-00
1
END PLUG
16
02-212-00
1
FLOW CONTROL VALVE 1/4"
17
90-044-53
4
SSS, 10-32 X 5/16 CP (NOT SHOWN)
18
90-058-02
1
NIPPLE, 1/4 X 5 GALV LP
19
90-058-04
1
COUPLING, 1/4 GALV LP
20
90-058-05
3
1/4 NPT F X 1/4 NPT M BRASS LP-90
21
90-058-51
1
ADAPTER, 1/4 NPT M X 1/4 NPT F SWIVEL-45
22
90-059-51
1
DISCONNECT, FEMALE 1/4 NPT M
23
90-059-53
2
DISCONNECT, MALE 1/4 NPT M
24
90-098-01
1
NIPPLE, 1/2 CLOSE LP BLACK (NOT SHOWN)
25
90-098-04
1 ELBOW, 1/2-45 STREET
26
90-098-05
1 ELBOW, 1/2-90 STREET
27
90-098-06
1
ELBOW, 1/2-90 LP
28
90-098-57
1
ADAPTER, 1/2 NPT F X 1/2 NPT F SWIVEL-STRAIGHT
29
90-098-58
1
1/2 HEX HP NIPPLE (NOT SHOWN)
30
90-150-08
5 SHCS, 1/4-20 X 7/8 SS18-8
31
90-153-10
4
FHCS, 1/4-20 X 1 SS18-8 (NOT SHOWN)
32
90-154-07
2
SSS, 1/4-20 X 3/4 SS18-8 (NOT SHOWN)
33
90-155-51
5
WASHER, 1/4" HI COLLAR SS18-8
34
90-161-07
1 HHCS, 5/16-18 X 5/8 SS18-8
35
90-161-10
2
HHCS, 5/16-18 X 1 SS18-8 (NOT SHOWN)
36
90-165-52
1
WASHER, 5/16 FLAT SS18-8
37
90-218-01
1
NIPPLE, 3/4 CLOSE LP (NOT SHOWN)
38
90-218-03
1
ELBOW, 3/4-45 LP STREET
39
90-218-10
1
BUSHING, 1-1/4 X 3/4 GLV REDUCING

Chapter 3, About This Manual: Machine Specications
13
3.62
92
4.25
108.1
22.00 558.8
10.12 256.9
2.37 60.2
27.18
REF
690.2
6.13
155.6
9.69
246
6.75
171.5
10.31
262
BLADE TRAVEL
3.13 [79.4] MIN.
6.25 [158.8] MAX.
15.00
381
26.07 662.1
1.35
REF
34.2
19.76
502
12.49 317.2
.66
TYP
16.8
15.12 384.2 16.56
CUT LINE
420.5
18.28
REF
CUT LINE
464.4
DIMENSIONS IN BRACKETS
ARE MILLIMETERS
Operating Envelope Trav-L-Cutter Assembly, Hydraulic Drive 02-000-02

Trav-L-Cutter
14
30
6
24
28
25
2
5
16
23 20
13
26
29
8
21
14
21
20
12
23
4
27
29
26
26
11 27
15
36
9
19
1/2" MALE NPT INPUT/OUTPUT
FEED
MOTOR
14
14
4
14
14
14
12
15
16
13
5
2
2
11
2000 PSI [138 bar] MAX.
15 GPM [57 L/MINUTE]
SPINDLE
MOTOR
ITEM
PART NUMBER
QTY.
DESCRIPTION
1
02-009-00
1
LABEL, PRESSURE-HYD. (NOT SHOWN)
2
02-027-01
2
HOSE, 1/2" HP X 30" LONG
3
02-199-00
1
MOTOR COUPLING, DRIVE PIN
4
02-200-00
1
HYDRAULIC MOTOR, CARRIAGE DRIVE
5
02-201-00
1
HYDRAULIC MOTOR, CUTTER SPINDLE
6
02-202-00
1
ADAPTER, CUTTER SPINDLE MOTOR
7
02-203-00
1
COUPLING, MOTOR (NOT SHOWN)
8
02-204-00
1
DRIVE MOTOR ADAPTER
9
02-205-00
1
BRACKET, MOUNTING-DRIVE MOTOR
10
02-206-01
1
SHIM, HYDRAULIC GEAR BOX (NOT SHOWN)
11
02-211-00
1
1/2" FLOW CONTROL VALVE
12
02-212-00
1
FLOW CONTROL VALVE 1/4"
13
02-213-00
1
1/4" 4-WAY VALVE REVERSING
14
02-214-01
3
1/4" HP HOSE ASSEMBLY
15
02-215-00
1
1/2" ON/OFF VALVE
16
02-218-00
1
MANIFOLD
17
02-298-00
1
LABEL, TRAV-L-CUTTER HYD. (NOT SHOWN)
18
90-029-44
1
KEY 1/8 X 1/2 #3 WOODRUFF (404) (NOT SHOWN)
19
90-058-51
1
ADAPTER, 1/4 NPT M X 1/4 NPT F SWIVEL-45
20
90-058-52
2
ADAPTER, 1/4 NPT M X 1/4 NPT F SWIVEL-90
21
90-058-56
2
ELBOW, 1/4-90 HP STREET
22
90-058-57
2
BUSHING, 1/2 X 1/4 HP REDUCING (NOT SHOWN)
23
90-058-58
2
NIPPLE, 1/4 HEX H.P.
24
90-098-52
1
NIPPLE, 1/2" X 2" SCH 80 A106 B
25
90-098-53
1
NIPPLE, 1/2" X 2-1/2" SCH 80 A106 B
26
90-098-55
4
ADAPTER, 1/2" NPT M X 1/2" NPT F SWIVEL-90
27
90-098-58
3
1/2 HEX HP NIPPLE
28
90-098-60
2
ADAPTER, 1/2" NPT F X 1/2" NPT F-90
29
90-098-79
2
ADAPTER, 1/2 NPT M X 1/2 ORB M - STRAIGHT
30
90-150-07
5
SHCS, 1/4-20 X 3/4, SS18-8
31
90-153-12
4
FHCS, 1/4-20 X 1-1/4 SS18-8 (NOT SHOWN)
32
90-161-10
4
HHCS, 5/16-18 X 1 SS18-8 (NOT SHOWN)
33
90-161-27
2
HHCS, 5/16-18 X 2-3/4 SS18-8 (NOT SHOWN)
34
90-165-01
2
NUT, 5/16-18 HEX SS18-8 (NOT SHOWN)
35
90-165-52
2
WASHER, 5/16 FLAT SS18-8
36
90-171-07
4 HHCS, 3/8-16 X 3/4 SS18-8
37
90-171-08
4
HHCS, 3/8-16 X 7/8 SS18-8 (NOT SHOWN)
TRAV-L-CUTTER
HYDRAULIC SYSTEM COMPONENTS
INPUT REQUIREMENTS

Chapter 4, Setup and Operating Procedures
E.H. Wachs Part No. 02-MAN-01, Rev. A 15
Chapter 4
Setup and Operating Procedures
wheel seTTings
MACHINE TRAVEL
MACHINE TRAVEL
MACHINE TRAVEL
MACHINE TRAVEL
MACHINE TRAVEL
PIP E Ø 6.00” – 13.99” (152-355mm)
PIP E Ø 20.00” – 35.99” (508-914mm)
PIP E Ø 48.00” – 72.00” (1219-1829mm)
WHEEL POSITION 1 & 6
WHEEL POSITION 2 & 5
WHEEL POSITION 3 & 4
WHEEL POSITION 2 & 6
WHEEL POSITION 3 & 5
PIP E Ø 14.00” – 19.99” (356-508mm)
PIP E Ø 36.00” – 47.99” (914-1219mm)

Trav-L-Cutter
16 Part No. 02-MAN-01, Rev. A E.H. Wachs
chain lengThs
PIPE
SIZE
TYPE
DI/S¹ PIPE DIA. ADD ON LENGTH² PART NUMBER TOTAL LENGTH ACCUMULATED CHAIN ASSEMBLIES
6” S 6.625” (168mm) 0 02-457-06 42” (1067mm)
N/A
Di 6.90” (175mm)
8” S 8.625" (219mm) 5” (127mm) 02-457-08 47” (1194mm)
Di 9.05" (230mm)
10” S 10.75" (273mm) 8” (203mm) 02-457-10 55” (1397mm) 02-450-10
Di 11.10" (282mm)
12” S 12.75" (324mm) 6” (152mm) 02-457-12 61” (1549mm) 02-450-12
Di 13.20" (335mm)
14” S 14.00" (356mm) 2” (51mm) 02-457-14 63” (1600mm) 02-450-14
Di 15.30" (389mm)
16” S 16.00" (406mm) 6” (152mm) 02-457-16 69” (1752mm) 02-450-16
Di 17.40" (442mm)
18” S 18.00" (457mm) 7” (179mm) 02-457-18 76” (1930mm) 02-450-18
Di 19.50" (495mm)
20” S 20.00" (508mm) 2" (51mm) 02-457-20 78" (1981mm) 02-450-20
Di 21.60" (549mm) 7" (179mm) 02-457-20-D 83" (2108mm) 02-450-20-D
24” S 24.00" (610mm) 13” (330mm) 02-457-24 91" (2312mm) 02-450-24
Di 25.80" (655mm) 96" (2438mm)
30” S 30.00" (762mm) 20” (508mm) 02-457-30 111" (2819mm) 02-450-30
Di 32.00" (813mm) 116" (2946mm)
36” S 36.00" (915mm) 17” (432mm) 02-457-36 128"(3251mm) 02-450-36
Di 38.30" (973mm) 133" (3378mm)
42” S 42.00" (1067mm) 19” (482mm) 02-457-42 147" (3734mm) 02-450-42
Di 44.50" (1130mm) 152" (3861mm)
48” S 48.00" (1219mm) 17" (432mm) 02-457-48 164" (4166mm) 02-450-48
Di 50.80" (1290mm) 21" (533mm) 02-457-48-D 173" (4394mm) 02-450-48-D
54” S 54.00" (1372mm) 20” (508mm) 02-457-54 184" (4674mm) 02-450-54
Di 57.26" (1454mm) 194" (4928mm)
60” S 60.00" (1524mm) 18" (458mm) 02-457-60 202" (5131mm) 02-450-60
Di 61.61" (1565mm) 13" (330mm) 02-457-60-D 207" (5258mm) 02-450-60-D
72” S 72.00" (1829mm) 38" (965mm) 02-457-72 240" (6096mm) 02-450-72
¹ S - STEEL PIPE MEASUREMENTS - PER ASME B36.19M-2004
DI- DUCTILE-IRON PIPE MEASUREMENTS - PER ANSI/AWWA C151/A21.51-91
² REQUIRES 42” (1067mm) BASE CHAIN AND ALL PREVIOUS ADD ON LENGTHS