Wachs Trav-L-Cutter HE User manual

TRAV-L-CUTTER
MODEL E & H/E
STANDARD & ATMOSPHERIC
02-000-01,-02,-03,-04
Copyright © 2014 E.H. Wachs. All rights reserved.
This manual may not be reproduced in whole or in part
without the written consent of E.H. Wachs.
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
E.H. Wachs Part No. 02-MAN-01
Rev. A, March 2014

EU DECLARATION OF CONFORMITY
WITH
COUNCIL DIRECTIVE 2006/42/EC
Issue Details: DATE:
1/1/2011
Place:
E.H.Wachs, Lincolnshire, IL USA
Directives: Machinery Safety Directive 2006/42/EC
Conforming Machinery: Trav-L-Cutter:
Model Number: 02-000-01, 02-000-02
Serial Number:
Manufacturer: E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire
IL 60069
USA
Responsible Representative: Orbitalum Tools GmbH
Josef-Schüttler-Str. 17, 78224 Singen
Germany
Tel. [phone] - 792 872
Fax [phone] - 792 566
Harmonised Standards &
Other Technical
Standards/Specications
Applied or Referenced:
EN ISO 12100-1:2003 + A1:2009
EN ISO 12100-2:2003 + A1:2009
EN 60201-1:2006 (for electric machines)
EN ISO 13857:2008
EN 982:1996 + A1:2008 (E) (for hydrailic machines)
EN 983:1996 (for pneumatic machines)
EN 13732-1:2006
EN ISO 14121-1:2007
EN ISO 13850:2008 (for pneumatic machines)
Provisions with which
Conformity is Declared:
Essential Health and Safety Requirements of Annex 1 of the
Machinery Directive
We hereby certify that the machinery descrived above conforms to the provisions of
Council Directive 2006/42/EC on the approximation of the laws of the Member States
relating to the safety of machinery.
Signed:
Signatory: Pete Mullally
Quality Manager
E.H. Wachs

Table of Contents
E.H. Wachs Part No. 02-MAN-01, Rev. A i
Table of Contents
Chapter 1: Introduction to the Equipment .........................................1
Purpose of This Manual .........................................................1
How to Use The Manual .........................................................1
Symbols and Warnings ..........................................................2
Manual Updates and Revision Tracking .............................................3
Equipment Description ..........................................................3
Compact Design, Easy Set-up ...............................................3
Standard Weld Prep Capability ..............................................3
Grooved, Mechanical Joint Preparation........................................3
Offshore or Pipe Line Maintenance ...........................................3
Corrosion Resistant .......................................................4
Operates Anywhere .......................................................4
Safe, Cold Cutting ........................................................4
Fast, Reliable ............................................................4
Chapter 2: Safety..............................................................5
Safe Operating Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safe Operating Environment...................................................6
Operating and Maintenance Safety ..............................................6
Safety Alerts in This Manual ...................................................6
Protective Equipment Requirements.............................................7
Protective Clothing .......................................................7
Eye Protection ...........................................................7
Hearing Protection........................................................7
Chapter 3: Machine Specications ...............................................9
Chapter 4: Setup and Operating Procedures ......................................15
Wheel Settings ...............................................................15
Chain Lengths ................................................................16
Wheel Settings and Chain Length .................................................17
Chain Length Calculations ...................................................17
Machine Installation ...........................................................18
Operating the Machine .........................................................20
Special Instructions for Assembling 2” Wide Drive Chain ...........................21
Operating Hints .........................................................22
Chapter 5: Maintenance .......................................................23
Lubrication Instructions ........................................................23

Trav-L-Cutter
ii Part No. 02-MAN-01, Rev. A E.H. Wachs
Chapter 6: Consumable Select Chart ............................................25
Data on Cutter Size ............................................................25
Cutters......................................................................27
Chapter 7: Troubleshooting Problems............................................29
Chapter 8: Parts Lists & Exploded View Drawings .................................31

Chapter 1, Introduction to the Equipment
E.H. Wachs Part No. 02-MAN-01, Rev. A 1
Chapter 1
Introduction to the Equipment
PurPose of This Manual
This manual explains how to operate and maintain the Trav-L-Cutter. It includes instructions for
set-up, operation, and maintenance. It also contains parts lists and diagrams, and troubleshooting
instructions to help you order replacement parts and perform user-serviceable repairs.
how To use The Manual
This manual is organized to help you quickly nd the information you need. Each chapter de-
scribes a specic topic on using or maintaining your equipment.
Use these instructions to operate and maintain the equipment.

Trav-L-Cutter
2 Part No. 02-MAN-01, Rev. A E.H. Wachs
syMbols and warnings
The following symbols are used throughout this manual to indicate special notes and warnings.
They appear in the outside column of the page, next to the section they refer to. Make sure you
understand what each symbol means, and follow all instructions for cautions and warnings.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
WARNING
A WARNING alert with the safety alert symbol indicates a potentially hazardous situation that could
result in serious injury or death.
CAUTION
A CAUTION alert with the safety alert symbol indicates a potentially hazardous situation that could result
in minor or moderate injury.
A CAUTION alert with the damage alert symbol indicates a situation that will result in
damage to the equipment.
This is the equipment damage alert symbol. It is used to alert you to poten tial
equipment damage situations. Obey all messages that follow this symbol to
avoid damaging the equipment or workpiece on which it is operating.
IMPORTANT
An IMPORTANT alert with the damage alert symbol indicates a situation that may result in
damage to the equipment.
NOTE
This symbol indicates a user note. Notes provide additional information to
supplement the instructions, or tips for easier operation.

Chapter 1, Introduction to the Equipment: Manual Updates and Revision Tracking
E.H. Wachs Part No. 02-MAN-01, Rev. A 3
Manual uPdaTes and revision Tracking
Occasionally, we will update manuals with improved operation or maintenance procedures, or
with corrections if necessary. When a manual is revised, we will update the revision history on the
title page.
Current versions of E.H. Wachs Company manuals are also available in PDF format. You can
request an electronic copy of this manual by emailing customer service at [email protected].
You may have factory service or upgrades performed on the equipment. If this service changes any
technical data or operation and maintenance procedures, we will include a revised manual when
we return the equipment to you.
equiPMenT descriPTion
Compact Design, Easy Set-up
Lightweight, low prole design needs only 10” to 12” of clearance and set up time is ten minutes or
less. Once the adjustable drive chain is pinned together and tensioned around the pipe the machine
is ready to operate.
Standard Weld Prep Capability
Weld preparation detail can be achieved from common 30º and 37-1/2º bevel on standard wall
carbon steel.
Grooved, Mechanical Joint Preparation
The Trav-L-Cutter can simultaneously cut off and groove pipe in one cut. Cutters are available for
Victaulic and other grooved coupling systems.
Offshore or Pipe Line Maintenance
The Wachs Hydraulic Trav-L-Cutter offers the inherent advantages of a completely sealed and
self-lubricating closed loop system. The Model HE is particularly suited to eld machining opera-
tions under the type of hostile conditions often found in pipe line maintenance and construction
such as dirt, sand and water. It is a portable pipe cutting machine that can be used conveniently on
offshore drilling rigs, pipe lines and on construction work in rivers and harbors.

Trav-L-Cutter
4 Part No. 02-MAN-01, Rev. A E.H. Wachs
Corrosion Resistant
Corrosion from constant exposure to salt water can be minimized with an accessory package that
includes extensive use of stainless steel fasteners, special bearings and seals and high zinc coating.
Operates Anywhere
With air or hydraulic power, the Trav-L-Cutter will operate on horizontal or vertical pipe, in the
eld or in the shop. It cuts and bevels in a mud lled ditch or under water, where it has been used in
chambers and free diving to depths of 600 feet.
Safe, Cold Cutting
The Trav-L-Cutter can be used in explosive conditions, onnatural gas, crude, product and fuel
lines. It has even been used to cut missile fuel cells.
Fast, Reliable
A standard wall pipe can be cut and beveled with a cutting speed of approximately 2 minutes per 1”
of pipe diameter. Cutting time varies for heavier walls and harder alloys. Due to its rugged con-
struction, it is not unusual to nd machines still operating after 10 or 20 years of severe service.
Included with your TRAV-L-CUTTER:
• Operating Manual and Isometric Parts List, Operating Tools, and spare Chain Connecting Pins.
• Basic Mounting Chain for 6” dia. pipe
• Steel Storage Case
• 6-ft. Hose Whip with oiler (air only)

Chapter 2, Safety
E.H. Wachs Part No. 02-MAN-01, Rev. A 5
Chapter 2
Safety
E.H. Wachs takes great pride in designing and manufacturing safe, high-quality products. We
make user safety a top priority in the design of all our products.
Read this chapter carefully before operating the bridge slide. It contains important safety instruc-
tions and recommendations.
FULL SAFETY INSTRUCTIONS AND GUIDELINES ARE IN THE MANUAL FOR
YOUR TRAV-L-CUTTER MACHINE. Make sure you read and understand these safety recom-
mendations and operating instructions before operating.
safe oPeraTing guidelines
Follow these guidelines for safe operation of all E.H. Wachs equipment.
Look for this symbol throughout the manual. It indicates a personal injury
hazard.
• READ THE OPERATING MANUAL. Make sure you understand all setup and operating instructions
before you begin. Keep this manual with the machine.
• INSPECT MACHINE AND ACCESSORIES BEFORE USE. Before starting the machine, look for loose
bolts or nuts, leaking lubricant, rusted components, and any other physical conditions that may
affect operation. Properly maintaining the machine can greatly decrease the chances for injury.
• ALWAYS READ STICKERS AND LABELS. Make sure all labels and stickers are in place, clearly
legible, and in good condition. Refer to “Safety Labels” later in this chapter for label locations
on the machine. Replace any damaged or missing safety labels; see the ordering information at
the end of this manual.
• KEEP CLEAR OF MOVING PARTS. Keep hands, arms, and ngers clear of all rotating or moving
parts. Always turn the machine off and disconnect the power source before doing any adjust-
ments or service.

Trav-L-Cutter
6 Part No. 02-MAN-01, Rev. A E.H. Wachs
• SECURE LOOSE CLOTHING AND JEWELRY. Secure or remove loose-tting clothing and jewelry,
and securely bind long hair, to prevent them from getting caught in moving parts of the ma-
chine.
• FOLLOW SAFE PROCEDURES FOR HANDLING LUBRICANTS. Refer to the manufacturer’s instruc-
tions and the Material Safety Data Sheets.
Safe Operating Environment
• Do not use this equipment in a potentially explosive atmosphere. Fire or explosion could result,
with the risk of serious injury or death.
• Provide adequate lighting to use the equipment, in accordance with worksite or local regula-
tions.
• KEEP WORK AREA CLEAR. Keep all clutter and nonessential materials out of the work area. Only
people directly involved with the work being performed should have access to the area.
Operating and Maintenance Safety
• This equipment is to be operated and maintained only by qualied, trained personnel.
• Make sure the equipment is stable when attached to the workpiece for the operation. Ensuring
stability of the installed tool is the responsibility of the operator.
• Make sure the workpiece is supported adequately for installation of the equipment. This
includes supporting any workpiece “fall-off” section when severing the workpiece. Ensuring
support of the workpiece is the responsibility of the operator.
• Tooling on any cutting equipment—including lathe tools, saw blades, milling tools, etc.—may
get very hot. Do not touch tooling until you have made sure it is cool enough to handle.
• Wear gloves when removing or cleaning up chips and cutting debris. Chips can be very sharp
and cause cuts.
• Before performing any service on the equipment, disconnect the power source. Follow all
lock-out/tag-out procedures required at the worksite.
Safety Alerts in This Manual
The following alerts are used throughout this manual to indicate operator safety hazards. In all
cases, these alerts include a notice describing the hazard and the means to avoid or reduce risk.
Carefully read all safety alerts.
This icon is displayed with any safety alert that indicates a personal injury
hazard.
WARNING
This safety alert, with the personal injury hazard symbol, indicates a potentially hazardous
situation that, if not avoided, could result in death or serious injury.