Wadkin T630 User manual

LEICESTER
T630
HEAVY CUTV THICKNESSER
IM/CNo.
TEST No.
INSTRUCTION MANUAL

PREFACE
IMPORTANT
IT IS OUR POLICY AND THAT OF OUR SUPPLIERS TO
CONSTANTLY REVIEW THE DESIGN AND CAPACITY
OF OUR
PRODUCTS. WITH THIS IN MIND WE WOULD REMIND OUR
CUSTOMERS THAT WHILE
THE DIMENSIONS AND PERFORMANCE
DATA CONTAINED HEREIN ARE CURRENT ATTHE TIME OF GOING
TO PRESS, IT IS POSSIBLE THAT DUE TO THE INCORPORATION OF
THE LATEST DEVELOPMENTS TO ENHANCE PERFORMANCE,
DIMENSIONS AND SUPPLIERS MAY VARY FROM THOSE
ILLUSTRATED
THIS MANUAL IS WRITTEN AS A GENERAL GUIDE. A TYPICAL
MACHINE IS SHOWN TO ILLUSTRATE THE MAIN FEATURES.
Failure to comply with instructions in this
book may invalidate the guarantee
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1.0 INDEX
Page
1
2.0 SAFETY
2.1
Health
& Safety Statement
Page
3
2.2
Safety Instructions
Page
4
3.0
SPECIFICATIONS
Page
5
4.0
ASSEMBLY INSTRUCTIONS
4.1
Standard Items Despatched
with Machine
Page
6 & 8
4.2
Slinging
Page
8 & 9
4.3
Foundation
Page
.,
& 8
'
4.4
Cleaning
Page
8
4.5
Electrical
Page
10
4.5.1 Wiring Connections
Page
10
4.5.2 Fuse Lists
Page
10 & 11
4.5.3 Wiring Diagrams
Page
11
4.6 Dust Extraction Details
Page
11
5.0 CONTROLS
5.1 Start/Stop
Page
13
5.2 Brake Motor
(Optional)
Page 13
5.3 Variable Feed Speed
Page
13
5.4 Power Rise & Fall
Page
13
5.5
Digital Timber Thicknesser
Indicator Page 14
5.6
Table Rollers
Page 14
5.7
Rear Pressure Bar Setting
Page 15
5.8
Motorised Knife Grinder
(Optional)
Page
15
7.0
MAINTENANCE
Page
17
7.1
Feed Roller Settings
Page
17
7.2
Front Pressure Bar Setting
Page 17
7.3
Cutterblock Belt Tension
Page 17
7.4
Feed Chain Removal
Page 22
7.5
Variable Drive Belt Removal
Page 22
7.6
Table Rise & Fall Belt Replacement
Page 22 & 24
7.7
Feed Timing Belt Replacement
Page
24 & 25
7.8
Rise & Fall Chain Tension Page
25
7.9
Cutter Settings Page
25 & 27
7.10
General Hints Page 27
7.11
Lubrication Page 28 & 29
8.0 SPARES
8.1
Instruction for Ordering Spare Parts Page
31
8.2
Mechanical Spares List
Page
31
to 57
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BE CAREFUL
THIS MACHINE CAN BE DANGEROUS
IF IMPROPERLY USED
Always use Guards
Keep clear until rotation has ceased
Always operate as instructed and
in accordance with good practice
Read Instruction Manual
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2.1
HEALTH
& S A F E T Y
SAFETY OF WOODWORKING MACHINES
Woodworking machines can be dangerous if improperly used. The
wide range of work of which they are capable, requires adequate
safeguarding arrangements against possible hazards.
Many injuries to machinists are caused by carelessness or failure
to use the guards provided or to adjust them correctly.
Wadkin plc supply machinery designed for maximum safety which they
believe, as a result of thorough testing, minimizes the risks
inevitable in their use. It is the users responsibility to see
that the following rules are complied with to ensure safety at
work:
1)
2)
3)
4)
5)
The operation of the machine should conform to the
requirements of the Woodworking Machines Regulations 1974.
All guards should be used and adjusted correctly.
Safe methods of working only should be adopted as given in
BS.6854 Part 1, "Safeguarding Woodworking Machines" and
subsequent parts for specific machines (obtainable from Her
Majesty's Stationery Office) and as advised by Wadkin plc.
Only personnel trained in the safe use of a machine should
operate it.
Before making adjustments or clearing chips, etc., the
machine should be stopped and all movement should have
ceased.
All tools and cutters must be securely fixed and the speed
selected must be appropriate for the following.
Safety is our watchword, but the user must comply with the above
rules in his own interest. We would be pleased to advise on the
safe use of our products.
Wadkin Leicester
Green Lane Works
Leicester. LE5 4PF
England
Telephone: [phone]
Fax: 0116
259 8138
3
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4
2.2 Safety Instructions
Carefully read instruction manual with particular reference
to the following instructions:-
a) Slinging, ie, safe lifting limits for slings, etc.
b) Installation and foundation, ie, safe working area of
machine, bolt positions, etc.
c) Wiring details, ie, connection of machine to mains
supply, fuse details, etc.
d) Machine controls and operating instructions.
Ensure tooling is of the correct type for use with the
machine and cutters are securely fixed in position.
Select correct spindle speed and feed rate relevant to the
tooling being used.
Set all guards correctly and ensure they are securely fixed
in accordance with the current regulations.
Use suitable jigs, fixtures and feeding devices etc., (push
stick, etc.,} where appropriate.
Refer to BS.6854, Part 1, "Safeguarding Woodworking
Machines" and subsequent parts for specific machines for
safe working practices.
During Machining
Wear suitable protective equipment, where necessary, eg,
goggles, ear defenders and dust mask.
Ensure all moving parts of the machine are stationary
before setting, cleaning or making any adjustments.
Report immediately to a person in authority any machine
malfunction or operator hazard. Do not attempt to repair
the machine unless authorised to do so.
Ensure machine is electrically isolated before any
maintenance/cleaning work commences.
NOISE LEVELS
This machine, under certain conditions, will emit noise levels in excess of 85dB(a).
Noise levels will be affected by the environment in which the machine operates the timber
being machined, tooling, machine setting and dust extraction.
Further information available from Wadkin on request.
As a manufacturer it is Wadkin's policy to reduce the noise level as far
as it is practicable.
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3.0 SPECIFICATION
Capacity of Machine
Feed Speed
HP of Cutterblock Motor
Speed of Cutterblock
Speed of Motor - 50 cycle
Speed of Motor - 60 cycle
Dia of Cutting Circle
Dia of Feed Rollers
Maximum Stock Removal
Minimum Stock Length
HP of Rise and Fall Motor
Length of Table
Floor Space
Approx. Net Weight
Approx. Gross Weight
Shipping Dimensions
633 x 250mm
6-15m/min
5 .5Kw
4500 rpm
3000 rpm
3600 rpm
120mm
85mm
lOmm
280mm
.18Kw
lOOOmm
1000 x 1310mm
675Kg
860Kg
1.42 x 1.12
x 1. 48m
FIG. 1
25 x 9.3/4 in
20-50 f /min
7.5HP
4.3/4 in
3.1/4 in
3/8 in
11 in
1/4 HP
39 in
39 x 51 in
1488 lbs
1896 lbs
55.9 x 44
x 58.26 in
5
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6
4.1 Standard Items Despatched with Machine
' {
FIG. 2
1 -
Grease Gun
1 -
19mm S/E Spanner
1 - lOmm S/E Spanner
1 - Cutterblock Spanner
T6-94.
1 - Brom Allen Key
1 - Smm Allen Key
1 - 3mm Allen Key
FIG.3
Grinder (Extra)
1 - lOmm Toggle Bar
1014-35
1 - Box Spanner TS-180
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1310
--1
8
' '
•......,J
8
N
.....
NOTE
VOLUME OF Al R TO
BE EXTRACTED WHEN
MACHINE IS FITTED
WITH 150mm DIA
EXHAUST OUTLET
(EXTRA)= 463 LP. S.
( 982 C.F. M.)
L 1190 J \MAINS CABLE ENTRY
CRS
1'
1'
11
1'
,1
,.
,.
,1
11
1•
I
11
II
II
II
II
•1
"
II
It
11
II
I
3-16 DIA HOLES
-
' l/)
I 0::
1U
C>
CX)
U"I
T 630 FOUNDATION DRAWING
1000
-- - --- -- ---t+----0
- - ---------++---'
I
L580 J
CRS
1
1190
1
CRS
~r...
-
-
-rr
;]-l/)
°' a::
N LJ
9-
I
FIG. 4
......
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8
4.0 ASSEMBLY INSTRUCTIONS
4.1 Standard Items Despatched with Machine
A set of operational spanners is despatched with the
machine, see FIG.2 and FIG.3 for details.
4.2 Slinging
Always use a sling within safe working load of machine
weight.
Approximate net weight of machine
Approximate gross weight of machine
675 KG (1488 lbs)
860 KG (1896 lbs)
a) Carefully position sling under both sides of table as
shown in FIG.5, ensuring damage will not be caused to
machine or sling during slinging operation.
NOTE:
Use only rope slings not chains
b) Slowly lift machine and ensure slings are not slipping
and machine is not tilting.
IMPORTANT: DO NOT WALK OR STAND UNDER MACHINE DURING
SLINGING OPERATION.
NOTE:
4.3 Foundation
If machine is to be moved at a later date,
raise table by handwheel until table hits stops
in top position, then proceed as above.
The machine should be so placed that the traffic of men and
materials to and from it fits smoothly into the general
scheme of traffic. It should also not be necessary for the
operator to stand in or near an aisle so as to cause a
hazard. The minimum clearance on each working side of the
machine should be at least 750mm greater than the largest
material worked on the machine.
Ensure floor is level, then mark to suit 3 - Ml2 rawlbolts,
refer to foundation plan FIG.4. Drill floor to suit
rawlbolts. These bolts are not supplied with the machine,
but can be supplied at an additional charge. To obtain
access to foundation bolts, remove base side covers.
NOTE: Always replace covers.
4.4 Cleaning
Remove protective coating from bright parts by applying a
cloth soaked in paraffin or other solvents.
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