Waeco MOBITRONIC RV-31 User manual

MOBITRONIC
RV-31/32
D 7 Steckverbindung für Anhängerbetrieb
Montage- und Bedienungsanleitung
GB 13 Plug connection for the trailer operation
Installation and Operating Manual
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5
Verbindungs stecker zum
Monitor bzw. zu weiteren Ver-
lŠngerungs kabeln
C onnector to monitor or other
extens ion cables
Verbindungs stecker zum
Originalans chlus s der K amera
C onnec tor to the original
system cable of the camera
C
D
5
6
1
2
3
4
21
1a
24
3
4a 1b
6
5
4
3
isolieren
Ins ulate
Fahrzeugwand
vehic le body AnhŠngerwand
trailer body
Farbc ode der K abel (R V-31/32)
1=blau blue
2 = gelb yellow
3 = grŸn green
4 = transparent (Videosignal) transparent (video signal)
5 = rot red
6 = frei n.c.
7 = Kupfergeflecht (Abschirmung) shielding (GND)
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Read these instructions carefully before the installation and commissioning and
keep them in a safe place. Pass it on to the buyer in case of the further sale of the
system.
List of contents
Title Page
Illustrations for the installation instruction 3–5
List of contents 13
Information on using the installation instructions 13
Safety- and installation instructions 14-16
Tools required 16
Scope of delivery 16
Accessories for RV-31/32 16
Assembly instructions 17
Connection 17
Information on using the installation instructions
Warning! Safety instruction:
Failure to observe these warnings may result in injuries to persons or damage
of the equipment.
Caution! Safety precaution:
Failure to observe this warning may result in damage to materials and may
impair the functioning of the product.
The rhombus indicates installation steps which have to be carried out.
To ensure problem-free fitting, read these installation and operating instructions
carefully before starting work.
If the operating instructions do not answer all your questions or if the assembly
steps are not clear, please do not hesitate to contact our customer technical
support service.
The respective manufacturer’s specifications are to be observed with all work.
The corresponding manufacturer’s specifications of the respective vehicle
manufacturer have to be observed with vehicles having side airbags in the
doors.
WAECO UK Ltd.
UK-Broadmayne · Dorset DT2 8LY
Unit G1 · Roman Hill · Business Park
phone: +44-13 05/8540 00
fax: +44-13 05/8542 88
www.waeco.com
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Safety and installation instructions
Caution! Disposal instruction:
The product and its components contain a variety of recyclable materials as
well as environmentally damaging substances. Therefore, do not throw these
parts when they are defective or need replacement into the domestic waste.
Please take care in your own interest and for the sake of the environment that
such components are only disposed of in a proper and admissible manner.
Warning! Inadequate cable connections can lead to short-circuits which cause
the following:
–cable fires
–triggering of the airbag
–damage to electronic control equipment
–failure of electrical functions (blinkers, brake-lights, horn, ignition, lights).
The following indications must be therefore considered:
When working on the cabling of the vehicle, the following terminal designations
apply:
30 (input from battery plus direct),
15 (switched plus, behind battery)
31 (return cable from battery, GND)
58 (parking light)
The securest form of connection is obtained by soldering the cable ends and then
insulating the connection.
For detachable connections, only insulated cable lugs, connector plugs, and flat pin
bushings must be used. Do not use luster connectors.
Use crimp pliers for connecting the cables with cable lugs, plugs or flat pin bushings.
With cable connections to 31 (ground/GND):
Screw the cable with cable lug and toothed lock washer to a vehicle-specific
ground/GND bolt or screw it with a cable lug, sheet-metal screw and toothed lock was-
her to the car’s bodywork.
Always ensure proper connection to ground/GND!
Warning! The components of this device which are inside the vehicle must be
securely fixed so that they cannot come loose and injure the vehicle’s occu-
pants under any circumstances (sudden braking, traffic accident).
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Safety and installation instructions
Caution! When disconnecting the negative terminal of the battery, all volatile
memories of the convenience electronics lose their stored data.
Depending on the vehicle’s equipment, the following data may need to be
reprogrammed:
Radio-code.·.vehicle clock · time switch clock · onboard computer · seat position
Instructions on how to reset these can be found in the relevant operating instructions.
Warning! The components of the this device which are inside the vehicle must
be securely fixed so that they cannot come loose and injure the vehicle’s
occupantsunder any circumstances (sudden braking, traffic accident).
Pay attention when locating the components into the interior of the vehicle that
these are not assembled within the radius of an AIRBAG. Otherwise danger of
injury exists when it is being released. Parts of the attachable parts concealed
under panelling are to be fastened in such a way that they cannot become
loose and damage other parts and lines and impair vehicle functions (steering,
pedals etc.). Do not mount any components within the head-impact range.
Always observe the safety information of the manufacturer! Some work (e.g. at
retaining systems such as AIRBAG etc.) may be executed only by trained
technical personnel!
Caution! To check the voltage in electrical cables, use only a diode test lamp
(see A 1) or a voltmeter (see A 2). Test lamps (see A3) which light up consume
too much current and the vehicle electronics may be damaged.
Caution! In order to avoid damages, pay attention that there is sufficient free
space for the drill outlet (see A 4). Every drill hole must be deburred and treated
with a rustproofing agent.
Caution! When installing the electrical connections, ensure they:
1. are not heavily bent and twisted (see A 5 a)
2. do no rub at the edges (see A 5 b)
3. are not installed without protection through sharp-edged openings (see A
5c).
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Safety and installation instructions
Do not pull at the cables since this could impair the tightness and the operability of the
components.
The product and its components are not suitable for the operation under water.
Tools required
The following are required for the installation:
– Scale (ruler) (see B 1) – drilling machine (see B 5)
– prick punch (see B 2) – screwdriver (see B 6)
– hammer (see B 3) – screwdriver (see B 7)
– drill (see B 4)
The following are required for the electrical connection and the check:
– diode test lamp (see B 8) – heat shrink hose
– or voltmeter (see B 9) – hot-air drier (see B 11)
– crimp pliers (see B 10) – hatchet iron (see B 12)
– insulating tape – soldering tin (see B 13)
Depending on your individual assembly, you will probably need still more screws,
sheet-metal screws and cable-clips than those contained in the scope of delivery.
Scope of delivery
No. Quantity Designation
11 Socket with cap
21 Installation box with cap
31 Screw connection with nut
41 5m connecting cable (RV-405 for RV-31; RV-505 for RV-32)
Subject to technical changes!
Accessories for RV-31/32
The following items can be delivered as supplementation to RV-31/32:
Designation Article No.
RV-31 Extension cable, 5 m RV-405
Extension cable, 10 m RV-410
Extension cable, 15 m RV-415
RV-32 Extension cable, 5 m RV-505
Extension cable, 10 m RV-510
Extension cable, 15 m RV-515
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Assembly instructions
Caution!
When selecting the installation position it must be observed that the total length
of the connecting cable (5 m) is not exceeded.
Pay attention when determining the cable length between motor tractor and
trailer that the cable length required does not change when driving around
bends when the trailer buckles. The cable may not be tensioned, and it may
also not drag over the floor.
Mount both the installation socket (see C 2) and the screw connection (see C 3) at
a splash-proof place.
Drill a hole of Ø 22 mm for the installation socket (see C 2) at the rear section of
the drawing-vehicle.
Hold the installation socket into the hole drilled beforehand and mark two
drill-holes for the attachment of the installation socket (see C 2).
Drill a hole of Ø 3.0 mm at the marked spots.
Drill a hole of Ø 12.5 mm for the screw connection (see C 4) at the front section of
the trailer.
Insert the screw connection (see C 4) into the hole drilled beforehand with the cap
nut showing outward and bolt it with the lock nut (see C 4a).
Lay the connecting cable (to determine the length) up to the installation socket
(see C 2).
Cut the cable with some additional cable (for soldering, approx. 5 cm) at the
installation socket (see C 2).
Pull the remaining cable from the inner side of the trailer through the screw
connection to the installation socket and tighten the cap nut.
Connection
Remove the casing of the cable to approx. 2 cm.
Twist the copper fabric of the transparent core and isolate it with the shrink hose.
Insulate the individual cores for soldering.
Push approx. 1 cm shrink hose on each core for the later insulation of the solder
points.
Solder the connecting cable in the socket and in the plug, in accordance with the
schematic diagram (see D).
Fasten the socket with the attached sheet-metal screws in the vehicle wall (in the
drill holes Ø 3 mm made beforehand).
Insulate the solder points with the shrink hose pushed on beforehand.
Fasten the cable with the cable clip or insulating tape.
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Europe
WAECO Schweiz AG
Riedackerstrasse 7a
CH-8153 Rümlang (Zürich)
Fon: +41 1 8187171
Fax: +41 1 8187191
E-Mail: [email protected]
WAECO Danmark A/S
Tværvej 2
DK-6640 Lunderskov
Fon: +45 75585966
Fax: +45 75586307
E-Mail: waeco@waeco.dk
WAECO Ibérica S.A.
Camí del Mig, 106
Poligono Industrial Les Corts
E-08349 Cabrera de Mar
(Barcelona)
Fon: +34 93 7502277
Fax: +34 93 7500552
E-Mail: [email protected]
WAECO Distribution SARL
ZAC 2 · Les Portes de L‘Oise
Rue Isaac Newton – BP 59
F-60230 Chambly (France)
Fon: +33 1 30282020
Fax: +33 1 30282010
E-Mail: [email protected]
WAECO Finland OY
Mestarintie 4
FIN-01730 Vantaa
Fon: +358 20 7413220
Fax: +358 9 7593700
E-Mail: waeco@waeco.fi
WAECO Italcold SRL
Zona Industriale Sartiano, 298/9
I-61015 Novafeltria
Fon: +39 0541 920827
Fax: +39 0541 920237
E-Mail: [email protected]
WAECO Norge AS
Leif Weldingsvei 16
N-3208 Sandefjord
Fon: +47 33428450
Fax: +47 33428459
E-Mail: firmapost@waeco.no
WAECO Benelux B.V.
Postbus 1461 · Ettenseweg 60
NL-4700 BL Roosendaal
Fon: +31 165 586700
Fax: +31 165 555562
E-Mail: verkoop@waeco.nl
WAECO Svenska AB
Gustaf Melins gata 7
S-42131 Västra Frölunda
(Göteborg)
Fon: +46 31 7341100
Fax: +46 31 7341101
E-Mail: [email protected]
WAECO UK Ltd.
Dorset DT2 8LY · Unit G
Roman Hill Business Park
UK-Broadmayne
Fon: +44 1305 854000
Fax: +44 1305 854288
E-Mail: [email protected]
CH
DK
E
F
FIN
I
N
NL
S
UK
Overseas + Middle East
WAECO Pacific Pty. Ltd.
21 Taree Street
Burleigh Heads QLD 4220
Fon: +61 7 55076000
Fax: +61 7 55221003
E-Mail: [email protected]
WAECO Impex Ltd.
Headquarters
Suites 3210-12 · 32/F · Tower 2
The Gateway · 25 Canton Road
Tsim Sha Tsui · Kowloon
Hong Kong
Fon: +852 2 4632750
Fax: +8 52 24639067
E-Mail: info@waeco.com.hk
WAECO Impex Ltd.
Taipei Office
2 FL-3 · No. 56 Tunhua South Rd, Sec 2
Taipei 106, Taiwan
Fon: +886 2 27014090
Fax: +886 2 27060119
E-Mail: mark[email protected]
WAECO Middle East FZCO
R/A 8, SD 6
Jebel Ali, Dubai
Fon: +971 4 8833858
Fax: +971 4 8833868
E-Mail: waeco@emirates.net.ae
WAECO USA, Inc.
8 Heritage Park Road
Clinton, CT 06413
Fon: +1 860 6644911
Fax: +1 860 6644912
E-Mail: customercare@waecousa.com
AUS
HK
ROC
UAE
USA
Headquarters
WAECO International GmbH · Hollefeldstraße 63 · D-48282 Emsdetten
Fon: +49 2572 879-195 · Fax: +49-2572 879-322 · E-Mail: info@waeco.de · Internet: www.waeco.de
D
www.waeco.com
3.03.19.01232 05/2005
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This manual suits for next models
1
Table of contents
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