WAGNER TITANUS RACK-SENS 1U User manual

Contents TITANUS RACK·SENS®1U
Data: 03/09
TRS_A_Inhalt-en-e
Contents
0General 0 – 1
0.1 Introduction 1
0.2 Safety Information 1
0.3 Warranty 2
0.4 Copyright 2
0.5 Packaging 3
0.6 Disposal 3
0.7 Instructions for the user 4
1Product Description 1 – 1
1.1 Features of the TITANUS RACK·SENS®1U
air sampling smoke detection system 1
1.2 Areas of Application 4
2Technical Description 2 – 1
2.1 System description 1
2.1.1 Functional description 2
2.1.2 Display panel 4
2.2 TITANUS RACK·SENS® 1U and accessories 6
2.2.1 Overview 6
2.2.2 TITANUS RACK·SENS® 1U
air sampling smoke detection system 7
2.2.3 Operation 10
2.2.4 Diagnostics tool 12
2.2.5 Optical Indicator 13
2.3 Pipe system 14
2.3.1 Complete overview of available pipe components 15
2.3.1.1 Standard sampling pipe 16
2.3.2 Aspiration Reduction Films 17
2.3.3 Integrated air filter 18
2.3.4 Shutdown module 18
2.3.5 Temperature sensor 19
2.3.6 Door contact switch 19
3Technical Data 3 – 1
3.1 TITANUS RACK·SENS®1U 1
3.2 Pipe system TITANUS RACK·SENS®1U 3
3.3 TITANUS RACK·SENS®1U accessories 4
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TITANUS RACK·SENS®1U Contents
TRS_A_Inhalt-en-e Data:03/09
Contents
4Design 4 – 1
4.1 General 1
4.1.1 Regulations 1
4.1.2 Positioning the TITANUS RACK·SENS® 1U
and the pipe system for detection 2
4.2 Project planning – Smoke aspiration 3
4.2.1 TITANUS RACK·SENS®1U 3
4.3 Project planning for 19” cabinets 4
4.3.1 Smoke detection in 19” cabinets with standard sampling pipe 4
4.3.2 Smoke detection in 19” cabinets with customised sampling pipe 6
4.3.3 Protection for cabinets in rows or consecutive cabinets 11
4.4 General pipe system project planning 14
4.4.1 Pipe system configurations 14
4.4.2 Sensitivity 17
4.4.3 Pipe Design 19
4.4.3.1 Simplified Pipe Design (local application protection) 19
4.4.3.2 I-Pipe system 19
4.4.3.3 U-Pipe system 20
4.4.3.4 M- Pipe system 21
4.4.3.5 Double-U-Pipe system 22
4.5 Temperature monitoring 23
4.6 Device shutdown 23
4.7 Door contact switch 23
4.8 Air flow monitoring 24
4.8.1 General project planning instructions
for shutdown and cooling shutdown 25
4.10 Calculating detection sensitivity 26
4.11 Power Supply 27
4.11.1 Calculating capacity for external power supply 27
5Installation and wiring of
TITANUS RACK·SENS®1U 5 – 1
5.1 General 1
5.2 Installation site 2
5.2.1 Mounting the TITANUS RACK·SENS®1U
air flow smoke sampling system 2
5.2.2 TITANUS RACK·SENS®1U installation 3
5.2.3 Connection for sampling pipe 4
5.2.4 TITANUS RACK·SENS®1U electrical connection 5
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Contents TITANUS RACK·SENS®1U
Data: 03/09
TRS_A_Inhalt-en-e
Contents
5.2.5 Connecting the external 24 V supply 7
5.2.6 Connection to mains supply 230 V 8
5.2.7 Circuit diagram TITANUS RACK·SENS®1U for
connecting to a fire alarm panel with potential-free contacts 9
5.2.8 Device “reset” circuit diagram for individual
TITANUS RACK·SENS®1U devices 10
5.2.9 Device “reset” circuit diagram for several
TITANUS RACK·SENS®1U devices 11
5.2.10 Installation and connection of door contact switch 12
5.2.11 Installation and connection of temperature sensors 15
5.2.12 Installation and connection of shutdown module (low power) 17
5.2.13 Installation and connection for device shutdown (high power) 19
5.2.14 Connecting the response indicator to the
TITANUS RACK·SENS®1U 20
6Installation of the Pipe System 6 – 1
6.1 Patented Air Sampling Points 4
6.2 Monitoring in Forced Air Flow Systems
(Ventilation or Climatic Applications) 6
6.2.1 Detection at Air Inlets/Outlets 6
7Commissioning 7 – 1
7.1 Operating TITANUS RACK·SENS®1U 1
7.1.1 Key switch 1
7.1.2 Config. Temp. button 1
7.1.3 Reset and buzzer off button 2
7.1.4 Air flow initialisation 3
7.2 Commissioning TITANUS RACK·SENS®1U 4
7.2.1 Termination of unused inputs 4
7.2.2 Commissioning procedure 5
7.2.3 Settings adjustment with the diagnostics tool 7
7.2.4 Settings for main board and detector module 8
7.2.4.1 Alarm delay setting 9
7.2.4.2 Air flow range setting 9
7.2.4.3 Fault delay setting 10
7.2.4.4 Pre-warning period setting 10
7.2.4.5 Buzzer setting 11
7.2.4.6 Fault indicator setting 11
7.2.4.7 Dynamic air flow setting 11
7.2.4.8 Sensitivity setting (main alarm) 12
7.2.4.9 Pre-alarm threshold setting 12
7.2.4.10 Setting LOGIC·SENS 12
7.2.5 Air flow initialisation setting 13
7.2.5.1 Setting height above Normal Sea Level (NN) 14
7.2.5.2 Setting the current air pressure 14
7.2.5.3 Fan voltage setting 14
7.2.6 Setting the programmable relays and the temperature alarm 15
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TITANUS RACK·SENS®1U Contents
TRS_A_Inhalt-en-e Data:03/09
Contents
7.3 Data logging 18
7.3.1 Example of a commissioning log (2 pages) 19
7.4 Testing the detection unit and alarm forwarding 21
7.5 Testing response behaviour in cabinets 22
7.6 Testing air flow monitoring 23
7.7 Testing Fault Forwarding 24
7.8 Installing the diagnostics software and the USB driver 25
7.8.1 Installing the USB driver 26
7.8.2 TITANUS RACK·SENS®1U operation using DIAG 3 27
8Maintenance 8 – 1
8.1 Procedure for servicing 1
8.2 Trouble shooting 2
8.3 Inspection 3
8.3.1 Visual Inspection 3
8.4 Testing Detector and Alarm Forwarding 3
8.5 Filter replacement in the integrated air filter 4
8.6 Backup battery replacement 5
8.7 Checking the air flow sensor adjustment 7
8.8 Checking the detector status 9
8.9 Testing Air Flow Monitoring 9
8.10 Testing Fault Forwarding 9
8.11 Maintenance intervals 10
Appendix
System Product List
Testing Record
Commissioning Record
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TITANUS RACK·SENS® 1U General
TRS_A_00-en-e Stand: 04/08 0– 1
0 General
0.1 Introduction
This manual is designed for people which are planning, installing and
servicing fire alarm systems. These are mainly engineers, service techni-
cians, and installers etc who have specialist knowledge in the field of fire
alarm technology but who may be working with this equipment for the first
time.
WAGNER Group GmbH, referred to below as WAGNER, accepts no li-
ability for damage and breakdowns which occur because of a failure to
comply with this manual.
This manual relates to the TITANUS RACK·SENS®1U aspirating smoke
detection system which is to be used exclusively for early and earliest fire
detection.
0.2 Safety Information
The following symbols identify parts of the text in this manual which re-
quire special attention so that damage can be avoided and so that opera-
tions can run smoothly.
This symbol warns against actions which might cause damage if it is
ignored.
This symbol warns against actions which could cause operational break-
downs if it is ignored.
Operational improvements can be achieved if this symbol is observed.
ATTENTION
INSTRUCTION
TIP
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General TITANUS RACK·SENS®1U
0– 2 Data: 03/09 TRS_A_00-en-e
0.3 Warranty
The manual is subject to technical modification without notice and makes
no claim to be complete.
In principle our “Terms and Conditions of Supply and Assembly” apply.
Warranty and liability claims for damage to persons or property are ex-
pressly excluded if they are based on one or more of the following
causes:
•Inadequate compliance with instructions regarding project planning,
installation of the air sampling smoke detection system, installation
of the pipe system, commissioning and maintenance
•Improper use of the air sampling smoke detection system
•Inadequate monitoring of wear and tear elements
•Incorrectly performed repairs
•Own structural modifications to the air sampling smoke detection
system
•Force majeure
0.4 Copyright
WAGNER holds the copyright to this technical manual.
The manual is designed for use by the fitter and their employees only.
Reproducing the manual or extracts from it is not permitted. The manual
may only be copied or distributed in any way whatsoever after prior writ-
ten authorization from WAGNER.
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TITANUS RACK·SENS® 1U General
TRS_A_00-en-e Stand: 04/08 0– 3
0.5 Packaging
The individual air sampling smoke detection systems are packed in ac-
cordance with the anticipated transport conditions. Exclusively environ-
mentally friendly materials were used for the packaging.
The packaging is intended to protect the air sampling smoke detection
system from being damaged until it is installed. For that reason, it should
only be removed from its packaging shortly before installation.
The packaging material is to be disposed of in accordance with applica-
ble statutory provisions and local regulations.
zDispose of the packaging materials in an environmentally friendly
manner.
zObserve local disposal regulations.
Packaging materials are valuable raw materials and in many cases can
be re-used or expediently processed and recycled. Improper disposal of
packaging materials can harm the environment.
0.6 Disposal
If no take-back or disposal agreements have been made, disassembled
components are to be taken for recycling:
zTake metal parts for scrapping.
zTake plastic parts to be recycled.
zSort the remaining components by material quality and dispose of
them.
INSTRUCTION
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General TITANUS RACK·SENS®1U
0– 4 Data: 03/09 TRS_A_00-en-e
0.7 Instructions for the user
zRegular visual inspections and functional tests must be carried out to
ensure the system remains functional. Such tests are an integral part
of the system documentation and must be set out by the installer of the
system in accordance with the system parameters.
Any physical modification to the protected object must be coordinated
with the installer to ensure the system remains fully functional.
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TITANUS RACK·SENS® 1U Product Description
TRS_A_01-en-e Data: 03/09 1– 1
1 Product Description
1.1 Features of the TITANUS RACK·SENS®
1U air sampling smoke detection
system
TITANUS RACK·SENS® 1U is the latest generation of the renowned
WAGNER air sampling smoke detection systems. TITANUS
RACK·SENS® 1Uwas specially developed for use in 19” server racks and
control cabinets.
Sensitivity TITANUS RACK·SENS®response threshold can be set between 0.1 or
0.5 % and 2 %/ obs./m, depending on the design. The setting is adjusted
at intervals of 0.1 % obs./m. Alarm forwarding is possible starting from
0.01% obs./m via an adjustable pre-warning threshold (10 – 80% of the
main alarm threshold). An optional bar graph provides a display sensitiv-
ity from 0.01% or 0.05% obs./m. The reliable High-Power-Light- Source
in TITANUS systems ensures uniform response behaviour for different
types of fires in accordance with EN54-7 and EN54-20.
Intelligent
signal processing The TITANUS RACK·SENS® 1U features LOGIC·SENS, an intelligent
signal processing for avoiding false alarms.Complex algorithms based
on numerous fire trials and decades of experience ensure a high level of
safety in differentiating between a false alarm and a fire event.
Safe airflow
monitoring PIPE·GUARD, the comprehensive package for airflow monitoring, de-
tects safely malfunctions breakdowns such as pipe breakages or blocked
sampling holes.
Airflow monitoring is temperature-compensated and can be set to be air
pressure-dependent.
Plug and Play Installation and commissioning of the TITANUS RACK·SENS® 1U are
simple with the Plug & Play function.
The TITANUS RACK·SENS® 1U detection unit is pre-set for standard ap-
plication usage. TITANUS RACK·SENS® 1U is immediately ready for op-
eration once it has been connected to the mains or 24 V supply and is
properly commissioned.
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TITANUS RACK·SENS® 1U Product Description
1– 2 Data: 03/09 TRS_A_01-en-e
Networking If fitted with on optional network card, TITANUS RACK·SENS® 1U de-
vices can be linked together in an Ethernet network. From a central point
the user can, for example, via VisuLAN T®monitor all connected units for
smoke levels, airflow values etc. In addition, the TITANUS RACK·SENS®
1U can be integrated via the so-called OPC server into existing hazard
and alert building management systems.
Potential free
contacts TITANUS RACK·SENS® 1U provides potential-free contacts for “main
alarm” and “pre alarm”, “fault”, “service blocked” and “released” as well
as for 5 programmable relays. The air sampling smoke detection system
interfaces there for collective and addressable0F1status signal easily with
any type of central fire alarm system.
2. Detection-
unit TITANUS RACK·SENS® 1U can be fitted with an optional second detec-
tor to perform as a double knock system. Each detection unit includes 2
alarm thresholds (pre-alarm and main alarm) and is provided with a sen-
sibility of 0.1 or 0.5 % obs./m.
Shutdown In order to carry out an object shutdown (electrical disconnection) a po-
tential-free relay contact is provided which can be cascaded with a high
power relay for shut down of high power server racks. Object shutdown is
essential to prevent potential re-ignition when a fire is being extinguished
after extinguishing gas concentration has depleted below effective levels.
Diagnostics The optional DIAG 3 diagnostics device, provides quick and easy device
configuration and visualisation during commissioning, inspection and ser-
vicing. For diagnostics purposes events are stored in the TITANUS
RACK·SENS® 1U.
Designing
detection points The respective project planning instructions for object protection in this
manual must be complied with when planning the TITANUS
RACK·SENS® 1U® sampling points.
Patented
detection points WAGNER’s patented aspiration reduction film sheets, clips and bande-
rols make assembly simple and comfortable and avoid whistling noises
during operation. Another advantage is the quick and easy identification
and monitoring of the aspiration sampling point diameters.
1Via the address module of the particular CFAS
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TITANUS RACK·SENS® 1U Product Description
TRS_A_01-en-e Data: 03/09 1– 3
Options for extension
and extension modules The TITANUS RACK·SENS® 1U system is modular configurable and of-
fers optional extensions such as a second air sampling smoke detector,
temperature indication, smoke level bar graph, mains and emergency
power supply as well as integrated extinguishing systems in the compact
19-inch 2U design. TITANUS RACK·SENS® 1U offers highly flexible op-
tions for extension in the form of shutdown modules and extin-
guisher/shutdown modules as well as external extinguishing cylinders.
Comprehensive
accessories The comprehensive assortment of accessories ranging from pipe com-
ponents and network cards through to optical alarm indicators enables
the TITANUS air sampling smoke detection system to be adapted per-
fectly to the application in question.
Temperature
monitoring Up to 5 external temperature sensors can be installed as part of the op-
tional temperature module. These sensors can be placed anywhere
within the monitored area. Temperature alarms are adjustable and, with
the aid of programmable relays, allow appropriate counteractive meas-
ures to be implemented if necessary.
Programmable
relays The 5 programmable relays enable specific action to be taken in the case
of specific events. This could be the forwarding of a temperature alarm
from the optional temperature module.
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TITANUS RACK·SENS® 1U Product Description
1– 4 Data: 03/09 TRS_A_01-en-e
1.2 Areas of Application
TITANUS RACK·SENS® 1U is a fire protection system to protect servers
and control cabinets in 19” format.
Due to its specific characteristics, TITANUS RACK·SENS® 1U is particu-
larly suitable for use in 19″racks when:
•Fires need to be detected as early as possible in order to initiate
counteractive measures and/or automatic shutdown,
•False alarms must be avoided,
•Only 1 height unit of space is available for the fire protection system,
•High to very high air speeds are present,
•A staged alarm concept needs to be implemented.
Object protection TITANUS RACK·SENS® 1U is especially suited to monitor non-ventilated,
forced-air cooled and air conditioned equipment/
cabinets such as:
EDP cabinets, server racks and network cabinets,
the basic hardware/software equipment to provide data processing and
storing
Telecommunication racks,
vital for linking to the rest of the world using modern communication tech-
nology
Production control cabinets
which manage all manufacturing processes
Distribution, emergency power supply and other control cabinets,
which ensure a company’s steady power supply to systems (light, air-
conditioning, etc.)
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TITANUS RACK·SENS® 1U Product Description
TRS_A_01-en-e Data: 03/09 1– 5
Air samples are taken from the monitored cabinets (see fig. 1.1) via a pi-
pe system with pre-defined aspiration sampling points. The samples are
analysed for smoke by the TITANUS RACK·SENS® 1U. Staged alarm
concepts can be easily implemented by using user selectable pre- and
main alarm thresholds.
Aspiration sampling point
Fig. 1.1: Typical application of a TITANUS RACK·SENS®1U monitoring a 19“ cabinet her
smoke
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TITANUS RACK·SENS® 1U Technical Description
TRS_A_02-en-e Data: 03/09 2– 1
2 Technical Description
2.1 System description
The TITANUS RACK·SENS®1U air sampling smoke detection system
consists of a 1U basic device with a detection unit and a pipe system.
The TITANUS RACK·SENS®1U basic device consists of the following
modules:
zOne or two detection units for the detection of smoke aerosols
whereby the second detection unit can be selected with a higher sen-
sitivity for an even more sensible pre-alarm or on the other hand to im-
plement a double knock system ( 2-detector coincidence detection ).
Main alarm will only be triggered if both detection units have reached
their individual main alarm threshold.
zAn aspiration unit ( suction pressure generated by fan ) to transport
aspiration samples via the connected pipe system into the TITANUS
RACK·SENS ®1U.
The integrated air flow monitoring system monitors the pipe system for
ruptured and blocked pipes. The pipe system mainly consists of pipes
and fittings made of PVC or ABS.
Aspiration unit
Aspiration sampling point
Basic device
Detection unit
Optical indicator
Air filter
Air aspiration
Accessories
Pipe system
Air outlet
Aspiration sam pling point
Fig. 2.1: Overview of TITANUS RACK·SENS® air sampling smoke detection system
In order to function properly even under severe conditions, an integrated
air filter filters the incoming air for larger particles.
Optical indicators are optionally available for remote annunciation.
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Technical Description TITANUS RACK·SENS® 1U
2– 2 Data: 03/09 TRS_A_02-en-e
2.1.1 Functional description
1 U basic device Fire detection
Fig. 2.2: TITANUS RACK·SENS® 1 U base device for fire detection
The 1U basic device is a self-contained unit which can be used simply as
a detection unit, or can be extended through an external extin-
guisher/shutdown module which activates external extinguishing cylin-
ders.
Detection options
z2nd detection unit
zBargraph display (smoke)
zTemperature display
zNetwork capability
zMains supply/emergency power
Detection and
alarm The air sampling smoke detector (optional second detector with the same
or higher sensitivity) takes in air samples from the cabinet being moni-
tored via the pre-defined aspiration sampling points in a pipe or hose sys-
tem.
Once the pre- defined alarm thresholds are exceeded, a pre- or main
alarm will be indicated.
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TITANUS RACK·SENS® 1U Technical Description
TRS_A_02-en-e Data: 03/09 2– 3
Air flow monitoring An air flow sensor checks the connected pipe system for breaks and blo-
ckages.
The airflow monitoring is temperature-compensated and can be config-
ured air pressure-dependent.
After an adjustable fault delay period finishes, the fault is displayed on
the front panel and, if connected to a fire alarm system, an appropriate
signal is forwarded to the fire alarm system via a potential-free contact.
The basic signal process in the air flow sensor is shown in Fig. 2.3.
Signal from the air flow sensor
Monitoring
window
Time
Blockage
Break
Airflow too high
Delay time
Fault message
Airflow normal
Airflow
too low
Fig. 2.3: Example of signal process in the air flow sensor in the event of a fault
Airflow adjustment Air flow initialisation in the TITANUS RACK·SENS® 1U system is fully
automatic by pressing the “Config” and “Reset” buttons simultaneous on
the front panel. This reduces commisssionig time to a minimum.
Reset A fault signal is reset using the reset button on the front panel of the de-
vice or by remote reset either via the connected fire alarm system or by
an external contact.
Optical and
acoustic alarm In the event of a main alarm in the TITANUS RACK·SENS® 1U system,
an internal optical and acoustic alarm is activated. The optical alarm is
provided by a red alarm lamp on the front panel. The acoustic alarm is
performed by an integrated buzzer.
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Technical Description TITANUS RACK·SENS® 1U
2– 4 Data: 03/09 TRS_A_02-en-e
2.1.2 Display panel0F1
Key-operated switch (on/off/service)
Reset (device/buzzer)
Configuration/selection
tics
Optical
diagnos interface
Status/
fault indicators
Alarm lamp
Optional functions:
Temperature display in °C
Alarm stages and operating mode display
Smoke level indicator bargraph
Temperature display sensor indicator
°C
Fig. 2.4: Display panel ( * )
Common fault( Fault ) Active detector, network or battery-faults generate a common fault mes-
sage, which is displayed by a “Fault” LED on the front panel. The fault
can be forwarded via a potential-free contact to a fire alarm system, for
instance. Further fault information details will be provided by the DIAG 3
diagnostics tool.
Other fault
messages* A separate LED is provided for the following fault signals:
zBattery fault (Battery)
zMains fault ( Mains)
Status signals
Service / blocked Blocking of extinguisher activation by the door contact switch or in ser-
vice mode by activating the key-operated switch.
Released The red LED “Released” serves two functions. Firstly it flashes once an
optional electrical shutdown process has been initiated and secondly it
will be permanently on if an optionally connected TITANUS
RACK·SENS®extinguishing systems has been set off (discharge of ex-
tinguishing agent).
Bargraph* The current smoke level in the detection unit is displayed by a ten-digit
bargraph display.
1* depending on actual featureset (options)
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