WAGNER Wildcat 10-70 Operational manual

B_06985
Piston pump
IceBreaker 40-200 ccm (Finishing)
Translation of the original operating manual
 II2GExhIIBT3/T4GbX
For professional use.
Always observe the information in this manual, particularly the safety
instructions and the warning instructions. Store the manual in a safe place. Edition: 03/2021

Operating manual Piston pump IceBreaker 40-200 ccm (Finishing)
Table of Contents
Order number 2333538 | Edition 03/2021 3
TABLE OF CONTENTS
1 About these instructions 5
1.1 Preface 5
1.2 Warnings, Notices and Symbols in these Instructions 5
1.3 General Characters and Symbols 5
1.4 Languages 6
1.5 Service Manual 6
1.6 Abbreviations 6
1.7 Terminology for the Purpose of this Manual 7
2 Correct Use 8
2.1 Device type 8
2.2 Type of Use 8
2.3 For Use in Potentially Explosive Areas 8
2.4 Processible Working Materials 8
2.5 Special Versions for Acidic Hardeners 9
2.6 Misuse 10
3 Identification 11
3.1 Explosion Protection Identification 11
3.2 Identification "X" 11
3.3 Type Plate 13
4 Basic Safety Instructions 14
4.1 Safety Instructions for the Operator 14
4.2 Safety Instructions for the Personnel 15
5 Description 20
5.1 Components 20
5.2 Functioning 20
5.3 Protective and Monitoring Equipment 21
5.4 Extent of delivery 21
5.5 Data 21
5.6 Operating elements 36
5.7 Product Filter and Return Line 37
5.8 Stroke Count (Option) 39
5.9 Feed Pump (Option) 39
6 Assembly and Commissioning 41
6.1 Training of Assembly/Commissioning Personnel 41
6.2 Storage Conditions 41
6.3 Installation Conditions 41
6.4 Transportation 41
6.5 Assembly and Installation 42
6.6 Grounding 44
6.7 Start up 46
7 Operation 48
7.1 Training the Operating Personnel 48
7.2 Emergency Stop 48
7.3 Tasks 48
7.4 Pressure Relief / Work Interruption 49
7.5 Basic Flushing 50
7.6 Filling with working material 51

Operating manual Piston pump IceBreaker 40-200 ccm (Finishing)
Table of Contents
4 Order number 2333538 | Edition 03/2021
8 Cleaning and Maintenance 52
8.1 Cleaning 52
8.2 Maintenance 52
9 Troubleshooting and Rectification 62
10 Repairs 63
10.1 Repair Personnel 63
10.2 Repair Notes 63
10.3 Tools 63
10.4 Cleaning the Parts after Disassembly 64
10.5 Assembly of the Device 64
11 Function Test after Repair Work 65
12 Disposal 66
12.1 Device 66
12.2 Consumable products 66
13 Accessories 67
13.1 Wildcat and Puma Pumps 67
13.2 Leopard pumps 73
13.3 Product Output for TC 1.4404 Pumps 79
14 Spare Parts 80
14.1 How Can Spare Parts Be Ordered? 80
14.2 Notes on Using Spare Parts 80
14.3 Overview of the Components 81
14.4 Air Motors 85
14.5 Connection Sets 93
14.6 Fluid Sections 95
14.7 Inlet Valve with Valve Depressor 108
14.8 Relief Combination, 270 Bar 109
14.9 Straight Inline Filter, 270 bar 109
14.10 Angled Inline Filter, 530 Bar 110
14.11 High-pressure Filter, 270 Bar 111
14.12 High-pressure Filter, 530 Bar 113
14.13 Aircoat Regulator and Aircoat Filter Regulator 114
14.14 Complete Trolley 116
14.15 PC heavy duty trolley 117
15 Declaration of Conformity 118
15.1 EU Declaration of Conformity 118

Operating manual Piston pump IceBreaker 40-200 ccm (Finishing)
1 About these instructions
Order number 2333538 | Edition 03/2021 5
1 ABOUT THESE INSTRUCTIONS
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device. The operating manual is part of the device and must be available
to the operating and service personnel.
The device may only be operated by trained personnel and in compliance with this
operating manual. Operating and service personnel should be instructed according to the
safety instructions.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.
1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this manual highlight particular dangers to users and to the device
and state measures for avoiding the hazard.
These warning instructions fall into the following categories:
DANGER Immediate risk of danger.
Non-observance will result in death or serious injury.
WARNING Potential danger.
Non-observance may result in death or serious injury.
CAUTION Potentially dangerous situation.
Non-observance may result in minor injury.
NOTICE Potentially dangerous situation.
Non-observance may result in damage to property.
Info Provides information about particular characteristics and how to
proceed.
Explanation of warning notice:
WARNING
This notice warns you of a danger!
Possible consequences of not observing the warning notice.
4The measures for preventing the hazard and its consequences.
1.3 GENERAL CHARACTERS AND SYMBOLS
The characters and symbols in this operating manual indicate the following:
üRequirement that must be fulfilled before an action can be performed.
1. Step 1 of an action to be performed with several action steps.
4Second level action step
2. Step 2
ðIntermediate result of an action
ðResult of a complete action
4Action to be performed with an action step
1. Numbered list, first level
– Numbered list, second level

Operating manual Piston pump IceBreaker 40-200 ccm (Finishing)
1 About these instructions
6 Order number 2333538 | Edition 03/2021
– Non-numbered list, first level
– Non-numbered list, second level
= cross-reference on page
♦ = wearing parts
⋆ = included in service set
● = not part of the standard equipment but available as a special accessory
1.4 LANGUAGES
The operating manual is available in the following languages:
Original operating manual
Language Order no.
German 2333537
Translation of the original operating manual
Language Order no. Language Order no.
English 2333538 French 2333539
Italian 2333540 Spanish 2333541
Russian 2351629 Dutch 2367552
Japanese 2338088 Hungarian 2352104
Finnish 2391472 Swedish 2391469
Romanian 2412198 Czech 2413375
Danish 2414712
Additional languages upon request or at: www.wagner-group.com
1.5 SERVICE MANUAL
This service manual is available in the following languages:
Language Order no. Language Order no.
German 2335993 English 2335994
1.6 ABBREVIATIONS
Order no. Order number
ET Spare part
K Marking in the spare parts lists
Pos Position
Stk Number of pieces
DH Double stroke
DN Nominal diameter
PN Nominal pressure
2K Two components
SSt Stainless steel
PE polyethylene
UHMWPE Ultra-high molecular polyethylene
PTFE Polytetrafluorethylene
TG PTFE with graphite

Operating manual Piston pump IceBreaker 40-200 ccm (Finishing)
1 About these instructions
Order number 2333538 | Edition 03/2021 7
T PTFE
L Leather
TC TwinControl
TC 1.4404 TwinControl for acidic hardeners
1.7 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning
Cleaning Manual cleaning of devices and device parts with cleaning agent.
Flushing Internal flushing of paint-wetted parts with flushing agent.
Product pressure
generator
Pump or pressure tank.
Personnel qualifications
Trained person Is instructed in the tasks assigned to him/her, the potential risks associ-
ated with improper behavior as well as the necessary protective devices
and measures.
Electrically
trained person
Is instructed by an electrician about the tasks assigned to him/her, the
potential risks associated with improper behavior as well as the neces-
sary protective devices and measures.
Electrician Can assess the work assigned to him/her and detect possible hazards
based on his/her technical training, knowledge and experience in rele-
vant provisions.
Skilled person in
accordance with
TRBS 1203
(2010/Revision
2012)
A person, who, based on his/her technical training, experience and re-
cent vocational experience, has sufficient technical knowledge in the ar-
eas of explosion protection, protection from pressure hazards and elec-
tric hazards (if applicable) and is familiar with the relevant and generally
accepted rules of technology so that he/she can inspect and assess the
status of devices and coating systems based on workplace safety.

Operating manual Piston pump IceBreaker 40-200 ccm (Finishing)
2 Correct Use
8 Order number 2333538 | Edition 03/2021
2 CORRECT USE
2.1 DEVICE TYPE
Pneumatic piston pump and its spray packs:
Wildcat Puma Leopard
10-70 28-40 35-70
18-40 21-110 35-150
-- -- 48-110
-- -- 26-200
2.1.1 Special Versions for Acidic Hardeners
Wildcat Leopard
10-70 (TC 1.4404) 35-70 (TC 1.4404)
2.2 TYPE OF USE
The device is suitable for processing liquid products like paints and lacquers:
– Non-ignitable products.
– Products in accordance with their classification in explosion class IIB.
WAGNER explicitly prohibits any other use!
The device may only be operated under the following conditions:
4Use the device only to work with the materials recommended by WAGNER.
4Do not deactivate safety fixtures.
4Use only WAGNER original spare parts and accessories.
4The operating personnel must be trained on the basis of this operating manual.
4Follow the instructions in the operating manual.
2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS
The device can be employed in explosion hazard zones (Zone 1) (see Chapter Identification
[811]).
2.4 PROCESSIBLE WORKING MATERIALS
Fluid materials like paints and lacquers.
Application Wildcat
18-40
10-70
Puma
28-40
Puma
21-110
Leopard
35-70
Leopard
35-150
48-110
26-200
Water-dilutable products ↗↗↗↗↗
Solvent-based lacquers and paints ↗↗↗↗↗
Primers → → → ↗ ↗
Wax-based underside protection ↘↘↘↗↗
Chemically aggressive products that attack carbide
seats
↘↘↘↘↘
Version for acidic hardeners (only Wildcat 10-70 TC
1.4404 and Leopard 35-70 TC 1.4404)
↗-- -- ↗--

Operating manual Piston pump IceBreaker 40-200 ccm (Finishing)
2 Correct Use
Order number 2333538 | Edition 03/2021 9
Signs and definitions: ↗recommended
→limited suitability
↘not suitable
-- not compatible with 2K products
NOTICE
Abrasive working materials and pigments!
Greater wear of product-wetted parts.
4Use the application-oriented model (flow rate/cycle, product, valves, etc.) as
indicated in the Chapter Technical Data.
4Check if the fluids and solvents being used are compatible with the pump
construction materials as indicated in the Chapter Materials of Paint-wetted Parts.
4Use suitable device combinations (packings, valves etc.)
Wear caused by abrasive working materials is not covered by the warranty.
Info
Contact your local WAGNER dealer and the lacquer manufacturer if you encounter
application problems.
Typical applications
Application Wildcat
18-40
10-70
Puma
28-40
Puma
21-110
Leopard
35-70
Leopard
35-150
48-110
Leopard
26-200
Furniture industry ↗↗↗↗↗↗
Kitchen manufacturers ↗↗↗↗↗↗
Joinery ↗ ↗ ↗ → ↘ ↗
Window factories → → ↗ ↗ ↗ →
Steel-processing industry ↘ → ↘ ↗ ↗ →
Construction of vehicles ↗ ↗ ↗ ↗ → ↗
Shipbuilding ↘ ↘ ↘ → → ↘
Signs and definitions: ↗recommended
→limited suitability
↘not suitable
2.5 SPECIAL VERSIONS FOR ACIDIC HARDENERS
WARNING
Acidic hardeners!
Risk of burns and injury for skin, tissue and organs.
4Observe the lacquer manufacturer's safety data sheets and take prescribed safety
measures.
Special versions:
Wildcat 10-70 TC 1.4404 and Leopard 35-70 TC 1.4404

Operating manual Piston pump IceBreaker 40-200 ccm (Finishing)
2 Correct Use
10 Order number 2333538 | Edition 03/2021
4Check products for compatibility: see Chapter Materials of Paint-wetted Parts for Acidic
Hardeners [822]
Parts made of stainless steel 1.4404 are labeled with 1.4404 (see following example).
1.4404
B_06427
1
2
1 Design pressure of the fluid section 2 Description 1.4404
Further information about operation with acidic hardeners can be found in the operating
manual for the entire system.
2.6 MISUSE
Misuse can lead to physical injury and/or property damage! Special attention must be paid
that:
4No dry coating products, e.g., powder are processed.
4No food, medicine or cosmetics are processed. It is important to note that the device's
materials are not food-safe.