WAGNER Wildcat 18-40 Operational manual

B_03900
IceBreaker Piston Pumps
Flow rate of 40 cm3
Version 05/2015
Translation of the Original
Operating Manual

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Wildcat & Puma 40 cm
OPERATING MANUAL
VERSION 05/2015 ORDER NUMBER DOC2303659
Table of Contents
1 ABOUT THIS MANUAL 6
1.1 Preface 6
1.2 Warnings, Notices, and Symbols in this Operating Manual 6
1.3 Languages 7
1.4 Abbreviations in the Text 7
1.5 Terminology for the Purpose of this Manual 8
2 CORRECT USE 9
2.1 Device Types 9
2.2 Type of Use 9
2.3 Field of Application 9
2.4 Safety Parameters 9
2.5 Processable Working Materials 10
2.6 Recommended Application Areas 10
2.7 Reasonably Foreseeable Misuse 11
2.8 Residual Risks 11
3 IDENTIFICATION 12
3.1 Explosion Protection Identication 12
3.2 Identication X 12
3.3 Type Plate 13
4 GENERAL SAFETY INSTRUCTIONS 14
4.1 Safety Instructions for the Operator 14
4.1.1 Electrical Equipment 14
4.1.2 Personnel Qualications 14
4.1.3 Safe Work Environment 14
4.2 Safety Instructions for Sta 15
4.2.1 Safe Handling of WAGNER Spray Devices 15
4.2.2 Grounding the Device 16
4.2.3 Product Hoses 16
4.2.4 Cleaning and Flushing 17
4.2.5 Handling Hazardous Liquids, Lacquers and Paints 18
4.2.6 Touching Hot Surfaces 18
5 DESCRIPTION 19
5.1 Components 19
5.2 Mode of Operation 19
5.3 Protective and Monitoring Equipment 20
5.4 Scope of Delivery 20
5.5 Data 21
5.5.1 Materials of Paint-wetted Parts 21
5.5.2 Recommended Packings 21
5.5.3 Technical Data 21
5.5.3.1 Technical Data for Wildcat and Puma 22
5.5.3.2 Measurements and Connections for Wildcat and Puma 23
5.5.4 Volume Flow 24
5.5.5 Performance Diagrams 25
5.6 Pressure Regulator Unit 26

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OPERATING MANUAL
VERSION 05/2015 ORDER NUMBER DOC2303659
Table of Contents
5.7 Product Filter and Return Flow 26
5.7.1 High-Pressure Filter (Option) 26
5.7.2 Relief Combination and Inline Filter up to 270 bar (Option) 27
5.8 Stroke Count (Option) 27
5.9 Feed Pump (Option) 28
6 ASSEMBLY AND COMMISSIONING 29
6.1 Training Assembly/Commissioning Sta 29
6.2 Storage and Installation Conditions 29
6.3 Transportation 29
6.4 Assembly and Installation 30
6.4.1 Ventilation of the Spray Booth 30
6.5 Grounding 31
6.6 Commissioning 32
7 OPERATION 33
7.1 Training the Operating Sta 33
7.2 Safety Instructions 33
7.2.1 General Rules for Making Adjustments to the Spray Gun 34
7.3 Emergency Stop 34
7.4 Spraying 35
7.5 Pressure Relief/Work Interruption 35
7.6 Basic Flushing 36
7.6.1 Filling with Working Material 36
8 CLEANING AND MAINTENANCE 37
8.1 Cleaning 37
8.1.1 Cleaning Sta 37
8.1.2 Safety Instructions 37
8.1.3 Decommissioning and Cleaning 38
8.1.4 Long-term Storage 38
8.2 Maintenance 39
8.2.1 Maintenance Sta 39
8.2.2 Safety Instructions 39
8.2.3 Regular Maintenance Work 40
8.2.4 Filling Separating Agent 40
8.2.5 Condensate Drain from the AirCoat Filter Regulator 40
8.2.6 Emptying the Pump 41
8.2.7 Filling the Empty Pump 42
8.2.8 Cleaning the High-pressure Filter 43
8.2.9 Product Hoses, Tubes and Couplings 44
9 TROUBLESHOOTING AND RECTIFICATION 45
10 REPAIRS 46
10.1 Repair Personnel 46
10.2 Mounting Materials 46
11 DISPOSAL 46

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OPERATING MANUAL
VERSION 05/2015 ORDER NUMBER DOC2303659
12 ACCESSORIES 48
12.1 Product Outlet 48
12.2 Product Inlet 50
12.3 Trolley, Rack and Wall Bracket Accessories 52
13 SPARE PARTS 54
13.1 How Can Spare Parts Be Ordered? 54
13.2 Overview of the Components 55
13.3 Air Motors 56
13.3.1 Wildcat and Puma Air Motor Regulators 60
13.4 Connection Sets 61
13.5 Fluid Sections 62
13.6 Inlet Valve with Valve Depressor 65
13.7 Relief Combination 270 bar 66
13.8 Paint Filter (up to 270 bar; 3,916 psi) 67
13.9 High-pressure Filter 270 bar 68
13.10 High-pressure Filter 530 bar 70
13.11 AirCoat Regulator and AirCoat Filter Regulator 72
13.12 Trolley for Wildcat and Puma 73
14 3+2 YEARS GUARANTEE FOR PROFESSIONAL FINISHING 75
14.1 Scope of Guarantee 75
14.2 Guarantee Period and Registration 75
14.3 Handling 75
14.4 Exclusion of Guarantee 76
14.5 Additional Regulations 76
14.6 CE Declaration of Conformity 77
14.7 Notes on National Regulations and Guidelines 77
Table of Contents

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OPERATING MANUAL
VERSION 05/2015 ORDER NUMBER DOC2303659
1.2 WARNINGS, NOTICES, AND SYMBOLS IN THIS OPERATING MANUAL
1 ABOUT THIS MANUAL
Warning instructions in this operating manual highlight particular dangers to users and
to the device and state measures for avoiding the hazard. These warning instructions fall
into the following categories:
Danger – immediate risk of danger.
Non-observance will result in death or serious injury.
Warning – possible imminent danger.
Non-observance may result in death or serious injury.
Caution – a potentially hazardous situation.
Non-observance may result in minor injury.
Notice – a potentially hazardous situation.
Non-observance may result in material damage.
Note – provides information about particular characteristics and how to proceed.
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the hazard and its consequences
are listed here.
DANGER
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the hazard and its consequences
are listed here.
WARNING
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the hazard and its consequences
are listed here.
CAUTION
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions. The signal word
indicates the hazard level.
The measures for preventing the hazard and its consequences are listed here.
NOTICE
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to the operating and
service personnel.
The device may only be operated by trained personnel and in compliance with this
operating manual. Operating and service personnel should be instructed according to the
safety instructions.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.

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OPERATING MANUAL
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1.3 LANGUAGES
The operating manual is available in the following languages:
Language Order No. Language Order No. Language Order No.
German 2302505 English 2303659 French 2303661
Italian 2303663 Spanish 2303665 Dutch 2303662
Danish 2303666 Swedish 2303667 Portuguese 2339146
The corresponding service manuals are available under the following
order number:
Language Order No. Language Order No.
German 2335993 English 2335994
1.4 ABBREVIATIONS IN THE TEXT
Number of pieces
Position
Marking in the spare parts lists
Order No. Order number
Double stroke
DN Nominal diameter
PN Nominal pressure
Two components
Additional languages on request or at:
Materials
Stainless steel
Polyethylene
Ultra-high molecular weight
polyethylene
Polytetrauorethylene
PTFE with graphite
PTFE
Leather

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1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning Manual cleaning of devices and device parts with cleaning
agent
Flushing Internal ushing of paint-wetted parts with ushing agent
Sta qualications
Trained person Is instructed in the tasks assigned to him/her, the potential
risks associated with improper behavior as well as the
necessary protective devices and measures.
Electrically trained
person
Is instructed by an electrician about the tasks assigned to
him/her, the potential risks associated with improper behavior
as well as the necessary protective devices and measures.
Electrician Can assess the work assigned to him/her and detect possible
hazards based on his/her technical training, knowledge and
experience in relevant provisions.
Skilled person A person who, based on his/her technical training, experience
and recent vocational experience, has sucient technical
knowledge and is familiar with the relevant and generally
accepted rules of technology so that he/she can inspect and
assess the status of devices and coating systems based on
workplace safety.
In the context of
TRBS1203 (2010 /
Revision 2012)
Refer to TRBS1203 (2010 / revision 2012) for further
requirements for qualied persons: Special skills in the areas
of protection against pressure and electrical hazards and
explosion protection (if applicable).

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OPERATING MANUAL
VERSION 05/2015 ORDER NUMBER DOC2303659
2 CORRECT USE
2.1 DEVICE TYPES
2.2 TYPE OF USE
2.3 FIELD OF APPLICATION
The device is suitable for processing liquid materials such as paints and lacquers in
accordance with the classication into explosion classes IIA or IIB.
The pneumatic pump can be used in potentially explosive areas (Zone 1).
See Chapter 3.
2.4 SAFETY PARAMETERS
Pneumatic pump with spraypack:
18-40 28-40
WAGNER accepts no liability for any damage arising from incorrect use.
Use the device only to work with the products recommended by WAGNER.
Operate the device only as a whole.
Do not deactivate safety xtures.
Use only WAGNER original spare parts and accessories.
The pneumatic pump may only be operated under the following conditions:
The operating personnel must be trained on the basis of this operating manual.
The safety regulations listed in this operating manual must be observed.
The operating, maintenance and repair information in this operating manual must
be observed.
The statutory requirements and accident prevention regulation standards in the
country of use must be observed.

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OPERATING MANUAL
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2.5 PROCESSABLE WORKING MATERIALS
Abrasive working materials and pigments!
Greater wear of parts carrying the product.
Do not use any grainy and abrasive working materials with large, sharp-edged
pigments.
Use the application-related model (ow rate/cycle, material packaging, valve seat,
etc.), as specied in Chapter 5.5.
Check if the uids and solvents used are compatible with the pump construction
materials as indicated in Chapter 5.5.1.
NOTE
Wear caused by abrasive working materials is not covered by the warranty.
Working materials
Water-dilutable products
Solvent-based lacquers and paints
Primers
Epoxy and polyurethane lacquers, phenolic lacquers
Liquid plastics
Wax-based underside protection
Chemically aggressive products that attack carbide seats
Legend: recommended limited suitability less suitable
2.6 RECOMMENDED APPLICATION AREAS
Application area
Furniture industry
Kitchen manufacturers
Joinery
Window factories
Steel-processing industry
Construction of vehicles
Shipbuilding
Legend: recommended limited suitability less suitable