WAGO I/O-SYSTEM 750 753-501 User manual

WAGO-I/O-SYSTEM 750
Manual
753-501(/xxx-xxx)
2DO 24V DC 0,5A
2-
Channel Digital Output Module 24 V DC,
Short-circuit protected; high-side switching
Version 1.2.0

2 WAGO-I/O-SYSTEM 750
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
© 2015 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]om
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]om
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [e-mail]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.

WAGO-I/O-SYSTEM 750 Table of Contents 3
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
Table of Contents
1Notes about this Documentation................................................................. 5
1.1 Validity of this Documentation................................................................. 5
1.2 Copyright................................................................................................... 5
1.3 Symbols..................................................................................................... 6
1.4 Number Notation....................................................................................... 8
1.5 Font Conventions ...................................................................................... 8
2Important Notes ........................................................................................... 9
2.1 Legal Bases ............................................................................................... 9
2.1.1 Subject to Changes ............................................................................... 9
2.1.2 Personnel Qualifications....................................................................... 9
2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with Underlying
Provisions ............................................................................................. 9
2.1.4 Technical Condition of Specified Devices......................................... 10
2.2 Safety Advice (Precautions).................................................................... 11
3Device Description ..................................................................................... 13
3.1 View ........................................................................................................ 15
3.2 Connectors............................................................................................... 16
3.2.1 Data Contacts/Internal Bus................................................................. 16
3.2.2 Power Jumper Contacts/Field Supply ................................................ 17
3.2.3 CAGE CLAMP®Connectors ............................................................. 18
3.3 Display Elements .................................................................................... 19
3.4 Schematic Diagram ................................................................................. 19
3.5 Technical Data ........................................................................................ 20
3.5.1 Device Data ........................................................................................ 20
3.5.2 Power Supply...................................................................................... 20
3.5.3 Communication .................................................................................. 20
3.5.4 Outputs ............................................................................................... 20
3.5.5 Connection.......................................................................................... 21
3.5.6 Climatic Environmental Conditions................................................... 21
3.6 Approvals ................................................................................................ 22
3.7 Standards and Guidelines........................................................................ 23
4Process Image ............................................................................................. 24
5Mounting..................................................................................................... 25
5.1 Mounting Sequence................................................................................. 25
5.2 Inserting and Removing Devices ............................................................ 26
5.2.1 Inserting the I/O Module .................................................................... 26
5.2.2 Removing the I/O Module.................................................................. 27
5.3 I/O Modules with Pluggable Wiring Level (Series 753) ........................ 28
5.3.1 Coding ................................................................................................ 29
5.3.2 Connector Removal ............................................................................ 31
6Connect Devices ......................................................................................... 32
6.1 Connecting a Conductor to the CAGE CLAMP®................................... 32
6.2 Connection Examples.............................................................................. 33
6.2.1 2-Conductor Connection, Ungrounded .............................................. 33

4 Table of Contents WAGO-I/O-SYSTEM 750
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
6.2.2 2-Conductor Connection, Grounded .................................................. 33
6.2.3 3-Conductor Connection, Ungrounded .............................................. 34
6.2.4 3-Conductor Connection, Grounded .................................................. 34
7Using Interference-Free Variants of I/O Modules in Safety Related
Applications................................................................................................ 35
7.1 Important Notes....................................................................................... 36
7.2 Connecting the IO Module to Safety Switching Devices or Safety
Modules................................................................................................... 37
7.2.1 General Structure................................................................................ 37
7.2.2 Examples of Connection..................................................................... 38
8Use in Hazardous Environments .............................................................. 39
8.1 Marking Configuration Examples........................................................... 40
8.1.1 Marking for Europe According to ATEX and IEC-Ex ...................... 40
8.1.2 Marking for America According to NEC 500.................................... 45
8.2 Installation Regulations........................................................................... 46
8.2.1 Special Conditions for Safe Use
(ATEX Certificate TÜV 07 ATEX 554086 X) .................................. 47
8.2.2 Special Conditions for Safe Use
(ATEX Certificate TÜV 12 ATEX 106032 X) .................................. 48
8.2.3 Special Conditions for Safe Use
(IEC-Ex Certificate TUN 09.0001 X) ................................................ 49
8.2.4 Special Conditions for Safe Use
(IEC-Ex Certificate IECEx TUN 12.0039 X) .................................... 50
8.2.5 Special Conditions for Safe Use According to ANSI/ISA 12.12.01.. 51
List of Figures ...................................................................................................... 52
List of Tables........................................................................................................ 53

WAGO-I/O-SYSTEM 750 Notes about this Documentation 5
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
1 Notes about this Documentation
Always retain this documentation!
This documentation is part of the product. Therefore, retain the documentation
during the entire service life of the product. Pass on the documentation to any
subsequent user. In addition, ensure that any supplement to this documentation is
included, if necessary.
1.1 Validity of this Documentation
This documentation is only applicable to the I/O module 753-501 (2DO 24V DC
0,5A) and the variants listed in the table below.
Table 1: Variants
Item Number/Variant
Designation
753-501
2DO 24V DC 0,5A
753-501/000-800
2DO 24V DC 0,5A/R
Documentation Validity for Variants
Unless otherwise indicated, the information given in this documentation applies to
listed variants.
The I/O module 753-501 shall only be installed and operated according to the
instructions in this manual and in the manual for the used fieldbus
coupler/controller.
Consider power layout of the WAGO-I/O-SYSTEM 750!
In addition to these operating instructions, you will also need the manual for the
used fieldbus coupler/controller, which can be downloaded at www.wago.com.
There, you can obtain important information including information on electrical
isolation, system power and supply specifications.
1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.

6 Notes about this Documentation WAGO-I/O-SYSTEM 750
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
1.3 Symbols
Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.

WAGO-I/O-SYSTEM 750 Notes about this Documentation 7
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).

8 Notes about this Documentation WAGO-I/O-SYSTEM 750
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
1.4 Number Notation
Table 2: Number Notation
Number Code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100'
'0110.0100'
In quotation marks, nibble separated with
dots (.)
1.5 Font Conventions
Table 3: Font Conventions
Font Type
Indicates
italic
Names of paths and data files are marked in italic-type.
e.g.: C:\Program Files\WAGO Software
Menu
Menu items are marked in bold letters.
e.g.: Save
>
A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input
Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
“Value”
Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.
[Button]
Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key]
Keys are marked with bold letters in square brackets.
e.g.: [F5]

WAGO-I/O-SYSTEM 750 Important Notes 9
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
2 Important Notes
This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
2.1 Legal Bases
2.1.1 Subject to Changes
WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications that serve to increase the efficiency of technical
progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from
the granting of patents or from the legal protection of utility patents. Third-party
products are always mentioned without any reference to patent rights. Thus, the
existence of such rights cannot be excluded.
2.1.2 Personnel Qualifications
All sequences implemented on WAGO-I/O-SYSTEM 750 devices may only be
carried out by electrical specialists with sufficient knowledge in automation. The
specialists must be familiar with the current norms and guidelines for the devices
and automated environments.
All changes to the coupler or controller should always be carried out by qualified
personnel with sufficient skills in PLC programming.
2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with
Underlying Provisions
Fieldbus couplers, fieldbus controllers and I/O modules found in the modular
WAGO-I/O-SYSTEM 750 receive digital and analog signals from sensors and
transmit them to actuators or higher-level control systems. Using programmable
controllers, the signals can also be (pre-) processed.
The devices have been developed for use in an environment that meets the IP20
protection class criteria. Protection against finger injury and solid impurities up to
12.5 mm diameter is assured; protection against water damage is not ensured.
Unless otherwise specified, operation of the devices in wet and dusty
environments is prohibited.
Operating the WAGO-I/O-SYSTEM 750 devices in home applications without
further measures is only permitted if they meet the emission limits (emissions of
interference) according to EN 61000-6-3. You will find the relevant information
in the section “Device Description” > “Standards and Guidelines” in the manual
for the used fieldbus coupler/controller.

10 Important Notes WAGO-I/O-SYSTEM 750
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
Appropriate housing (per 94/9/EG) is required when operating the WAGO-I/O-
SYSTEM 750 in hazardous environments. Please note that a prototype test
certificate must be obtained that confirms the correct installation of the system in
a housing or switch cabinet.
2.1.4 Technical Condition of Specified Devices
The devices to be supplied ex works are equipped with hardware and software
configurations, which meet the individual application requirements. WAGO
Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of
changes in hardware or software as well as to non-compliant usage of devices.
Please send your request for modified and new hardware or software
configurations directly to WAGO Kontakttechnik GmbH & Co. KG.

WAGO-I/O-SYSTEM 750 Important Notes 11
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
2.2 Safety Advice (Precautions)
For installing and operating purposes of the relevant device to your system the
following safety precautions shall be observed:
Do not work on devices while energized!
All power sources to the device shall be switched off prior to performing any
installation, repair or maintenance work.
Install the device only in appropriate housings, cabinets or in electrical
operation rooms!
The WAGO-I/O-SYSTEM 750 and its components are an open system. As such,
install the system and its components exclusively in appropriate housings,
cabinets or in electrical operation rooms. Allow access to such equipment and
fixtures to authorized, qualified staff only by means of specific keys or tools.
Replace defective or damaged devices!
Replace defective or damaged device/module (e.g., in the event of deformed
contacts), since the long-term functionality of device/module involved can no
longer be ensured.
Protect the components against materials having seeping and insulating
properties!
The components are not resistant to materials having seeping and insulating
properties such as: aerosols, silicones and triglycerides (found in some hand
creams). If you cannot exclude that such materials will appear in the component
environment, then install the components in an enclosure being resistant to the
above-mentioned materials. Clean tools and materials are imperative for handling
devices/modules.
Clean only with permitted materials!
Clean soiled contacts using oil-free compressed air or with ethyl alcohol and
leather cloths.

12 Important Notes WAGO-I/O-SYSTEM 750
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
Do not use any contact spray!
Do not use any contact spray. The spray may impair contact area functionality in
connection with contamination.
Do not reverse the polarity of connection lines!
Avoid reverse polarity of data and power supply lines, as this may damage the
devices involved.
Avoid electrostatic discharge!
The devices are equipped with electronic components that may be destroyed by
electrostatic discharge when touched. Please observe the safety precautions
against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the
devices, please ensure that environmental factors (personnel, work space and
packaging) are properly grounded.

WAGO-I/O-SYSTEM 750 Device Description 13
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
3 Device Description
The 753-501 (2DO 24V DC 0,5A) Digital Output Module transmits binary control
signals from the automation device to the connected actuators (e.g., solenoid
valves, contactors, transmitters, relays or other electrical loads).
The I/O module has 2 output channels, providing a direct connection to actuators
with ground contact.
The actuators are connected to the following CAGE CLAMP®connectors: DO 1,
24V, 0V and Ground, or DO 2, 24V, 0V and Ground.
The assignment of the connections is described in the “Connectors” section.
Connection examples are shown in section “Connecting Devices” > … >
“Connection Example(s)”.
Limit all induced voltage!
The electronic components of the I/O module can be damaged by the induced
voltage produced when inductive loads are de-activated.
An appropriate protection circuit, e.g., a recovery diode, must be installed in
parallel to the load to limit this induced voltage.
The output channels are electrically short-circuit-protected.
The I/O module outputs provide high-side switching. If the signal status of an
output channel is at “high” the 24 V potential for field power will be switched to
the appropriate output connection.
The supply voltage for the field side is derived from an adjacent supply module by
means of power jumper contacts.
Provide for overload protection!
Overloading can damage the electronic components of the I/O module.
A fused supply module (750-601) must be installed upstream of the I/O module to
protect it against overloading!
A green LED indicates the switched status of each channel.
The meaning of the LEDs is described in the “Display Elements” section.
The I/O module receives the 24 V voltage supply, the 0 V potential and the
ground potential for the field level from an upstream I/O module or from the
fieldbus coupler/controller via the power contacts used as blade contacts. It then
provides these potentials to subsequent I/O modules via the power contacts used
as spring contacts.

14 Device Description WAGO-I/O-SYSTEM 750
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
Do not exceed maximum current via power jumper contacts!
The maximum current to flow through the power jumper contacts is 10 A.
Greater currents can damage the contacts.
When configuring your system, ensure that this current is not exceeded. If
exceeded, insert an additional supply module.
The field voltage and the system voltage are electrically isolated from each other.
Using in safety related applications!
When using the I/O module ( 753-501 ) in safety-related applications, the
instructions and connection examples in Section “Using Interference-Free
Variants of I/O Modules in Safety Related Applications” are to be observed!
Any configuration of the output modules is possible when designing the fieldbus
node. Grouping of module types is not necessary.
The I/O module 753-501 can be used with all fieldbus couplers/controllers of the
WAGO-I/O-SYSTEM 750.

WAGO-I/O-SYSTEM 750 Device Description 15
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
3.1 View
Depiction of the I/O module with 753-110 Connector!
Information on this pluggable connection pertains to the 753-110 Connector,
which is not included with the I/O module.
Figure 1: View
Table 4: Legend for Figure “View”
Pos.
Description
Details See Section
1
Marking possibility with Mini-
WSB
---
2
Status-LEDs
“Device Description” > “Display
Elements”
3
Data contacts
“Device Description” > “Connectors”
4
CAGE CLAMP®connectors
“Device Description” > “Connectors”
5
Release tab
“Mounting” > “Inserting and Removing
Devices” and “I/O Modules with
Pluggable Wiring Level (Series 753)”
6
Coding possibility with coding
fingers
“Mounting” > “Coding”
7
Power jumper contacts
“Device Description” > “Connectors”
8
Test port
---
9
Fixing lug for cable ties
“Mounting” > “I/O Modules with
Pluggable Wiring Level (Series 753)”

16 Device Description WAGO-I/O-SYSTEM 750
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
3.2 Connectors
3.2.1 Data Contacts/Internal Bus
Communication between the fieldbus coupler/controller and the I/O modules as
well as the system supply of the I/O modules is carried out via the internal bus. It
is comprised of 6 data contacts, which are available as self-cleaning gold spring
contacts.
Figure 2: Data Contacts
Do not place the I/O modules on the gold spring contacts!
Do not place the I/O modules on the gold spring contacts in order to avoid soiling
or scratching!
Ensure that the environment is well grounded!
The devices are equipped with electronic components that may be destroyed by
electrostatic discharge. When handling the devices, ensure that the environment
(persons, workplace and packing) is well grounded. Avoid touching conductive
components, e.g. data contacts.

WAGO-I/O-SYSTEM 750 Device Description 17
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
3.2.2 Power Jumper Contacts/Field Supply
Risk of injury due to sharp-edged blade contacts!
The blade contacts are sharp-edged. Handle the I/O module carefully to prevent
injury.
The I/O module 753-501 has 3 self-cleaning power jumper contacts that supply
and transmit power for the field side. The contacts on the left side of the I/O
module are designed as male contacts and the contacts on the right side as spring
contacts.
Figure 3: Power Jumper Contacts
Table 5: Legend for Figure “Power Jumper Contacts”
Contact
Type
Function
1 Spring contact
Potential transmission (U
v
)
for field supply
2 Spring contact
Potential transmission (0 V)
for field supply
3 Spring contact
Potential transmission (ground)
for field supply
4 Blade contact
Potential feed-in (ground)
for field supply
5 Blade contact
Potential feed-in (0 V)
for field supply
6 Blade contact
Potential feed-in (U
v
)
for field supply

18 Device Description WAGO-I/O-SYSTEM 750
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
Do not exceed maximum current via power jumper contacts!
The maximum current to flow through the power jumper contacts is 10 A.
Greater currents can damage the contacts.
When configuring your system, ensure that this current is not exceeded. If
exceeded, insert an additional supply module.
3.2.3 CAGE CLAMP®Connectors
Depiction of the I/O module with 753-110 Connector!
Information on this pluggable connection pertains to the 753-110 Connector,
which is not included with the I/O module.
Figure 4: CAGE CLAMP®Connectors
Table 6: Legend for Figure “CAGE CLAMP®Connectors”
Channel
Designation
Connector
Function
1
DO 1
1
Output DO 1: Signal voltage
24 V
2
Output DO 1: Field supply
0 V
3
Output DO 1: Field supply
Ground
4
Output DO 1: Ground
2
DO 2
5
Output DO 2: Signal voltage
24 V
6
Output DO 2: Field supply
0 V
7
Output DO 2: Field supply
Ground
8
Output DO 2: Ground

WAGO-I/O-SYSTEM 750 Device Description 19
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
3.3 Display Elements
Figure 5: Display Elements
Table 7: Legend for Figure “Display Elements”
Channel
Designation
LED
State
Function
1 Status DO 1 A
Off
Output DO 1: Signal voltage “0”
Green
Output DO 1: Signal voltage “1”
2 Status DO 2 C
Off
Output DO 2: Signal voltage “0”
Green
Output DO 2: Signal voltage “1”
3.4 Schematic Diagram
Figure 6: Schematic Diagram

20 Device Description WAGO-I/O-SYSTEM 750
753-501 2DO 24V DC 0,5A
Manual
Version 1.2.0
3.5 Technical Data
3.5.1 Device Data
Table 8: Technical Data ‒ Device
Width
12 mm
Height (from upper edge of 35 DIN rail)
64 mm
Depth
100 mm
Weight
approx. 47 g
3.5.2 Power Supply
Table 9: Technical Data ‒ Power Supply
Voltage supply
Via system voltage terminal bus
(5 VDC) and power jumper contacts
(24 VDC)
Current consumption system voltage
max.
(5 VDC)
3.5 mA
Current consumption power jumper
contacts max. (24 VDC)
15 mA + load
Voltage via power jumper contacts
24 VDC (-25 % ... +30 %)
Current via power jumper contacts
10 A
Isolation
500 V (System /supply)
3.5.3 Communication
Table 10: Technical Data ‒ Communication
Data width (internal bus)
2 Bit out
3.5.4 Outputs
Table 11: Technical Data ‒ Outputs
Number of outputs
2
Output voltage
24 VDC
Output current
0.5 A
Type of load
resistive, inductive, lamps
Reverse voltage protection
yes
Short-circuit limitation typ. PWM
35 A (44 A peak)
Inductive load switch off energy
dissipation W max.
0.5 J;
L max = 2 x W max / I
2
Max. switching frequency
5 kHz