Walrus TQ Series User manual

T
T
Q Series
Q Series
Instruction Manual
Electronic Control Pump
TQ Series
TQ Series
ISO 9001 Certified
50Hz
Walrus Pump Co., Ltd.
®
Limited Warranty
Products manufactured by Walrus Pumps Co (Walrus) are warranted to the first user only
to be free of defects in material and workmanship for a period of 12 months from date of
installation, but no more than 24 months from date of shipment. Walrus' liability under this
warranty shall be limited to repairing or replacing at our election, without charge, FOB
Walrus' distribution center or authorized service agent. Walrus will not be liable for any
cost of removal, installation, transportation or any other charges that may arise in
connection with warranty claim.
The warranty period commences on the date of original purchase of the equipment. Proof
of purchase and installation date, failure date, and supporting installation data must be
provided when claiming repairs under warranty.
This warranty is subject to due compliance by the original purchaser with all directions and
conditions set out in the installation and operating instructions. Failure to comply with
these instructions, damage or breakdown caused by fair wear and tear, negligence, misuse,
incorrect installation, inappropriate chemicals or additives in the water, inadequate
protection against freezing, rain or other adverse weather conditions, corrosive or abrasive
water, lightning or high voltage spikes or through unauthorized persons attempting repairs
are not covered under warranty.
Walrus will not be liable for any incidental or consequential damages, losses, or expenses,
arising from installation, use, or any other causes. There are no express or implied
warranties, including merchantability or fitness for a particular purpose, which extend
beyond those warranties described or referred to above.
Certain states do not permit the exclusion or limitation of incidental or consequential
damages or the placing of limitations on the duration of an implied warranty, therefore, the
limitations or exclusions herein may not apply. This warranty sets forth specific legal rights
and obligations, however, additional rights may exist, which may vary from state to state.
Supersedes all previous publications
Web: www.walruspump.com E-mail: [email protected]
Walrus Pump Co., Ltd.
P099C019EN00-01
®

EC Declaration of Conformity
Manufacturer:
Walrus Pump Co., Ltd.
Address:
No. 83 -14, Dapiantou, Sanjhih Township, Taipei County 252,
Taiwan
Declare that the machinery described:
Name : Water Pump
Model : TQ Series
Conform to the following directive:
98/37/EC-----Machinery directive
2006/95/EC—Low voltage directive
2004/108/EC----EMC (Electromagnetic compatibility) directive
Refer to the following standards:
EN ISO 12100-1:2003 EN ISO 12100-2:2003
EN1050:1996
EN60335-1:2001 EN 809:1998
EN60335-2-41:2001
EN61000-6-2 EN61000-6-3
R&D department manager: Kao Tien-chuan
Manager:
~ 1 ~
TQ Series Instruction Manual
Please read all instructions carefully before
installing your new systems, as failures caused
by incorrect installation or operation are not
covered by the warranty.
I. Product
The TQ series are designed for the pumping of
non-aggressive water, or water not containing
solid particles.
II. Operating conditions:
1. Ambient temp. : Max. +40ºC (104ºF)
2. Liquid temp. : +4ºC(39ºF) ~ +40ºC(104ºF)Max.
3. System pressure: Max. 8.4kg/cm
² ( 120 PSI)
4. Relative humidity: Max. 85%(RH)
III. Installation
1.The pump foundation should be rigid enough
to absorb any vibration from the motor, and
the pump should be securely bolted to the
foundation.
2. It is recommended that the plumber/installer
provides an adequate draining system to
avoid damage in case of leakage, particu-
larly when installed indoors. When it is
installed outside, it should be covered by a
weather-proof housing, well ventilated to
allow motor heat to escape.
3. The pump should be installed as close as
possible to the liquid source.
4. When use with water heaters, a check valve
should be installed between pump
(discharge) pipeline and water heater
(suction) to avoid high-pressure steam
backflow.
5. It is recommended to shut off the pump
when the liquid source is unavailable;
although it has the dry run cut off function.
6. The pump has a built-in check valve. Please
do not install any other valve on the suction.
7. TO avoid your furniture damage, do not
install the pump on ceiling, carpet or any
place close to electrical appliance, outdoor
installation must covered by tent.
IV. Piping
1. The suction line should be installed as short
and straight as possible, with a minimum of
bends. The internal diameter of the suction
pipe must be equal to, or greater than the
ports of the pump.
2. The connection between the suction line and
pump must be airtight, and the suction pipe
must be positioned so it has an upward
slope to the pump (thus avoiding the
formation of air pockets).
3. When used on a suction lift, a foot valve
should be fitted on the suction line, below
the liquid level.
4. If hose is used as the suction pipe, it must
be non-collapsible.
5. To minimize pressure drop, the discharge
pipe should be at least the same size as the
discharge port of the pump.
6. For long suction pipes or high suction lifts
over 13 ft, the suction pipe should be of
greater diameter than the suction port.
7. Ensure all connections are completely
sealed using thread tape only.
V. Electrical connection
This mark located outside the
connection box is a warning for an
electrical hazard.
1. Ensure the mains voltage is the same as the
value shown on the motor plate and that the
pump is safely connected to ground/earth.
2. The single phase models are supplied with
plug and lead and can be connected directly
to the mains supply. The 3 phase models
should hook up with a circuit breaker.
VI. Wiring diagram
WARNING:
Risk of Electric Shock - This pump is
supplied with a grounding conductor and
grounding-type attachment plug. To reduce
the risk of electric shock, be certain that it
is connected only to a properly grounded,
grounding-type receptacle".
Before operation, please ensure the voltage is
correct and the circuit breaker and grounding
connectors are all connected in accordance
with local regulations.
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L2
Input power Grounding
L1
L2
Input power Grounding
L3
L1
Single-phase power supply
3-phase power supply (check if rotation is correct)
Fig. 1
VII. Starting
1. Before starting, the pump must be primed.
Please follow the procedure as shown in Fig 3.
a. Remove the filling plug
b. Fill water in chamber
Water
c. Replace the filling plug
Fig. 2
2. Installation where the pump inlet is below
the water supply, remove the priming plug
and allow the water to flow into the priming
chamber until all air is expelled.
3. The priming procedure should be repeated
until all air is expelled and the pump delivers
a full stream of water without air bubbles.
4. The pump must always be checked for
prime if not used for a prolonged period. It is
imperative to fill the pump with liquid before
operation as dry running causes irreparable
damage to the mechanical seal.
5. When 3-phase motor is supplied, please
ensure if the rotation is correct. You can
switch any of the 2 wires to get your desired
rotation.
VIII. Precautions
1. The pump should be shut down and the
trouble corrected if the pump is running at
speed and found to have any of the following
problems:
- No liquid discharged - Not enough liquid
discharged
- Excessive vibration - Motor runs hot
2. Do not allow the pump to continually start
and stop (cycling) as this will reduce the
motor life.
3. Cycling can occur on pressure units when
the pressure tank pre-charge drops, or
where there is a leak in the discharge
plumbing.
~ 3 ~
IX. Operation and maintenance
Under normal operating conditions, the pump
does not require any maintenance as long as
the following points are observed:
1. Periodically check the condition of the check
value and strainer (if used).
2. If the pump is to be inactive for long periods,
it should be rinsed thoroughly with clean
water, then, drained and stored in a dry
place.
3. If the pump sticks after periods of inactivity,
a screw driver slot is provided on the motor
shaft end to free up the pump/motor. To do
so, insert a screw driver in the slot in the
motor shaft as shown in Fig 3 and turn to
free the rotor. If this does not remedy the
problem, the unit will need dismantling.
Fig. 3
4. Pressure tank air charge should be checked
at regular intervals of every 3 months and
after the pump has not been used for a
prolonged period.To check the Pressure
Tank air pressure, turn off power, open a tap
on the discharge line to release pressure
from the pump, unscrew the black plastic
cover and apply an accurate pressure gauge
to the valve as shown in Fig 4.
Pressure should be adjusted to the original
pre-charge as follows:
TQ200: 1.0 Kg/cm² (14 psi)
TQ400: 1.5 Kg/cm² (21 psi)
TQ800: 1.5 Kg/cm² (21 psi)
TQ1500 up to TQ2200: 2.0 Kg/cm² (28 psi)
TQ3700: 2.5 Kg/cm² (36 psi)
Fig. 4
X. Adjustments and Reset procedures
For most applications TQ pumps need no
adjustment to operate under normal conditions.
It is only necessary when the inlet pressure is
higher than the factory preset range. It is highly
recommended that the adjustment is
performed by the professional personnel.
XI. Adjust pressure switch
Adjust the pressure switch setting (according
to the pump models) as shown in Fig 5. Make
sure the system is primed.
The pump is supplied with a preset pressure in
the pressure switch. For most applications, it
will be satisfactory. In some cases a different
pressure may be required. This can be
achieved by following the instructions below.
However, it is highly recommended that the
adjustment is only done by the professional
personnel.
The factory preset activation point is as follows:
Model
TQ200
TQ400
TQ800
TQ1500
TQ2200
TQ3700
Power
( HP )
¼
½
1
2
3
5
Preset activation
point ( kg/cm² )
1.2
1.8
2.0
2.5
2.5
3.0
~ 4 ~

Instructions for pressure adjustment (Fig. 5):
1. If pump does not start when tap is on, adjust
clockwise ("+") till it starts.
2. If pump does not stop when no water is
consumed, adjust counterclockwise ("-" ) till
it stops.
3. After adjustment is made, turn it on and off
several times to make sure it operates
normally.
TQ 200/400/800
Open the cover to adjust the pressure
+
-
TQ 1500/2200/3700
Open the cover to adjust the pressure
~ 5 ~
Fig. 5
+
-
XII. Adjust flow switch
Following the adjustment of the pressure
switch, and with the unit running, close all
tapes on the discharge. If the pump cuts out,
no adjustment is necessary. If the pump does
not cut off, open the black plastic cap as
shown in Fig 6 and use a screw driver to adjust
the flow switch clockwise (+) until the pump
stops.
Open and close a tap on the discharge several
times to ensure that the pump starts and stops
normally. No further adjustments are neces-
sary.
TQ 200/400/800
TQ 1500/2200/3700
Fig. 6
Warning
The pump is not designed for continuous
operation under low discharge flows such
as slow closing float valves, slow running
taps. Under this application, please install
an extra tank of adequate volume to avoid
“cycling”. Leaking discharge line and
leaking taps will damage the unit through
causing the pump to repeatedly start and
stop.
~ 6 ~

XIII. Frequently asked questions:
1. What causes the TQ to start?
The TQ has the built-in pressure switch and
internal flow switch. Each of these can turn the
pump on depending on water consumption.
The pump will start when:
- The pressure is BELOW the pressure switch
activation point. OR
- The flow rate is greater than 2.6 lpm.
The preset activation point for each model is
provided in the pump specifications. The cut in
pressure must be lower than the preset
activation pump; otherwise the pump will not
start.
2. What is the maximum pressure switch
activation point?
Adjust the pressure only when the cut in
pressure is higher than the preset activation
point. Do not adjust the pressure to exceed the
maximum pressure range as below because
too high pressure may cause the pump not
stop:
TQ200 - 2.2 kg/cm² (31 psi)
TQ400 - 3.0 kg/cm² (43 psi)
TQ800 - 3.5 kg/cm² (50 psi)
TQ1500 - 3.2 kg/cm² (46 psi)
TQ2200 - 3.4 kg/cm² (48 psi)
TQ3700 - 5.3 kg/cm² (75 psi)
3. What causes the TQ to stop?
The flow switch is designed to automatically
stop the TQ pump when flow drops to below
2.6 lpm. The pump will shut off in a few
seconds after flow stops (TQ200-800 is
programmed to stop after 8 seconds) or
(TQ1500-3700 is programmed to stop after 15
seconds). In addition, the TQ will be turned off
in the event of dry-run or over temperature
alarm.
4. What is the purpose of the built-in
pressure tank?
The pressure tank comes from the factory
pressurized at approximately 1.0 - 2.5 kg/cm²
(with the pump pressure at zero). It is designed
to minimize motor startup due to small flow
demand or minor leak of the pipeline.
TQ200 - 1.0 Kg/cm² (14 psi)
TQ400 - 1.5 Kg/cm² (21 psi)
TQ800 - 1.5 Kg/cm² (21 psi)
TQ1500 up to 2200 - 2.0 Kg/cm² (28 psi)
TQ3700 - 2.5 Kg/cm² (36 psi)
5. How is the dry-run condition determined
and the protection provided?
The dry-run is defined when the motor is
running AND the flow rate is less than 1.1 LPM
AND when pressure is less than the pressure
switch setting. The protection is provided:
*To avid dry run without liquids over 2 minutes,
the pump will automatically rest for 10 minutes
and restart again, if above cycling happen
accumulate 3 times, the rest time will become 1
hour and restart 1 hour again.
*When pressure tank lose air or pipe suck in air
even flow rate less than 1.1L/min, the Pump will
pumping 8 seconds and rest 3 seconds, if above
cycling happen accumulate 15 times, the pump
will rest 1 hour and restart again.
Note: Above unusual pump shutdown, users
may remove power plug over than 6 seconds and
reconnect again to restart, if it is necessary.
~ 7 ~
XIV. Dimensions: (mm)
TQ200/400/800
TQ1500/2200/3700
~ 8 ~
Model
TQ 200
TQ 400
TQ 800
TQ1500~3700
A (mm)
389
405
451
501
B (mm)
183
198
198
197
C (mm)
188
203
203
212
C
A
210 B
65
170
220
230
148
140
373
269
99
145
224
130
85
45
160
C
A
B175

XV. Troubleshooting
Problem
1. pump does not
start
2. Pump cuts out
during operation
3. Pump starts
when no water is
consumed
4. Pump starts and
stops too
frequently
5. Electric shock
6. Pump does not
stop when water
is not consumed
7. Pump runs
normal but with
very low
discharge flow
Cause
a. No power supply
b. Too low/high voltage
c. Inadequate pressure at
suction or discharge
d. Seized-up pump
a. Seized-up pump
b. Overloaded motor
c. Poor water supply
d.
Pressure tank lose air
cause the pump starts and
stops, if above cycling
happen accumulate 15
time. the pump will rest 1
hour.
a. Existing pipe is leaking
b. Defective check valve
c. Pipe suck in air.
a. Leakage in suction pipe
or air in the water.
b.Discharge flow is too low.
a.Ineffective grounding
a. Poor water supply or air
suck in.
b. Pressure set is too high
c. Flow set is too small.
a. 3-phase motor runs in
wrong rotation.
b. Poor water supply
Remedy
Connect the electricity supply
Check if supply voltage is within ± 10%
Follow IX of the Operation Manual
Place a screwdriver against the shaft end of
the motor to check it the rotor will spin freely,
and contact your pump supplier.
Same as above
Turn off the power supply and restart or
contact your pump supplier.
Check if pump suction inlet is blocked.
Check the air pressure in the tank and adjust it
follow IX.4
Fix the leakage.
Clean or replace with a new valve.
Check the suction pipe and water supply.
Check the suction pipe and water supply.
Set your tap on a higher water flow.
Reactivate grounding.
1. Turn off the power supply and open the
refilling plug to release the air. Then restart.
2. In case of long suction pipes, turn off the
power and make sure if water supply is
adequate.
Adjust pressure per XI
Adjust flow switch per XII
Switch any of the 2 wires from motor terminal
to correct rotation.
check if water supply is adequate and if the
suction pipe is blocked.
Before starting work on the pump, make sure that the electricity supply has
been switched off and that it cannot be accidentally switched on.
~ 9 ~