Walter ArcOne AirPlus Operator's manual

AP01UIRevH
810DayHillRoad,Windsor,CT06095
Phone:+18602981100

2

3
TABLEOFCONTENTS
1.GeneralInformation
1.1.Introduction
1.2.OperatingPrinciples
1.3.RespiratorApprovalsandLimitations
1.4.HelmetandWeldingFilterApprovalsandLimitations
2.SystemUse
2.1.PreparationforSafeUse
2.2.Battery
2.3.FiltersandSparkArrestor
2.4.Blower
2.5.AirflowTest
2.6.Headtops
2.7.Waistbelt
2.8.PreOperationalInspection
2.9.Wearing(Donning)Respirator
2.10.Removing(Doffing)Respirator
2.11.WeldingHelmetOperation
2.12.Troubleshooting
3.Inspection,Maintenance,andStorage
3.1.RecordKeeping
3.2.Cleaning
3.3.Inspection
3.4.Storage
4.Replacement
4.1.Battery
4.2.FiltersandSparkArrestor
4.3.Blower
4.4.BreathingTube
4.5.FaceSeal
4.6.QuickChangeFaceSeal
4.7.WaistBelt
4.8.WeldingFilterCoverPlatesandVisors
4.9.SpecialInstructions
5.CustomerInformation
5.1.ReplacementPartsandAccessories
5.2.TechnicalSpecifications
5.3.WarrantyandTechnicalServiceInformation

4
AirflowDiagram
ACompleteARCONE®AIRPLUS®SystemIncludes:
• WeldingHelmetHeadtopwithFaceSeal
• AChoiceofAutoDarkeningWeldingFilters
• One(1)HEParticulateFilter
• BlowerUnit
• 7.4VLithiumIonBatteryandCharger
• BreathingTubewithFlameRetardantCover
• AdjustableWaistBelt
• AirflowIndicator(notshown)
• CarryingCase(notshown)

5
1.0GeneralInformation
1.1Introduction
ThankyouforyourpurchaseoftheWalterSurfaceTechnologies,ARCONE®AIRPLUS®Powered
AirPurifyingRespirator(PAPR)system.AvailablewiththesystemisaselectionARCONE®brand
electronicAutoDarkeningFilters(lenses).SeetheenclosedRespiratorApprovalLabelfora
completelistoflensassemblies.
TheARCONE®AIRPLUS®PAPRsystemblowsasupplyoffilteredairoverthewelder’sface,
creatingaprotectivepositivepressureinsidethefacesealthatkeepsoutharmfulparticulatesand
mist.ThePAPRsystemisengineeredforsafety,function,andlightweightcomfort.Toensureyour
safetyandcompletesatisfactionwiththeARCONE®AIRPLUS®PAPRsystem,pleasereadthese
instructionsthoroughlybeforeuse.Please,also,readtheWalterSurfaceTechnologiesARCONE®
brandAutoDarkeningFiltersUserInstructionManualthataccompaniesyourHeadtop.
1.2OperatingPrinciples
TheARCONE®AIRPLUS®PAPRsystemisusedinanenvironmentrequiringprotectionagainst
harmfulparticlesandmist.UsedinconjunctionwithanARCONE®AutoDarkeningFilterand
weldinghelmet,iteliminateswastedmotionanddiscomfortassociatedwithwelding.Youwillreceive
aconstantflowoffreshair,whichwillallowyoutocomfortablyremainsafeinyourworkenvironment
foralongerperiodoftime,andisofparticularbenefitwhereworkingconditionsarehotorhumid.
TheARCONE®AIRPLUS®7800mAhbatteryprovidespowerfortwo(2)eight(8)hourshiftsonlow
fan.Theserechargeablebatteriesareencasedindurablelightweightplasticandattachsecurelyto
theblowerunit.Thechargingtimeforafullydischargedbatteryis57hours.Thebatterymaybe
receivedpartiallychargedandshouldbefullychargedbeforeuse.
(Section2.2BatteryCharging.)
TheARCONE®AIRPLUS®HEfilterisdesignedtobeusedwiththeblowerunit.Makesureyour
PAPRsystemisfittedwithafilterappropriatetotheapplicationandselectedbyacompetentperson
withafullknowledgeofrespiratoryhazards,andtheirconcentrationsthatareapplicableinthe
workplace.Toensureadequateprotection,itisessentialthattheblowerunitiscorrectlyconfigured
andthatthecorrectfilterisused.(Section2.3Filters.)

6
1.3RespiratorApprovalsandLimitations
TheWalterSurfaceTechnologiesARCONE®AIRPLUS®PAPRsystemasdescribedinthis
instructionmanualhasbeenapprovedbyNIOSH(NationalInstituteforOccupationalSafetyand
Health)tothefollowingstandard:NIOSH42CFRPart84(USA,SeeEnclosedApprovals).

7
DoNotPlaceonHot
Surface
ProtectsAgainst
NonIonizingRadiation
BewareFallingObjects
NotForLasers
NotForOxyAcetylene
Welding
NoOverheadWelding
Additionally:DONOTWEARTHISRESPIRATORIFANYOFTHESECONDITIONSEXIST:
YouCANNOTescapewithouttheaidoftherespirator.
Workareaisinadequatelyventilated.
Unknowncontaminantsarepresent.
ThisARCONE®AIRPLUS®PAPRsystemisonlypartofanoverallOSHARespiratorProgram,
whichcontainsthefollowingdocumentation:
1. Administration
2. UseofRespirators
3. SelectionofRespirators
4. EmployeeTraining,Instructions,andDiscipline
5. Inspection,Cleaning,Storage,andRepair
6. EmergencyUseRespirators
7. ProgramEvaluation
1.4HelmetandWeldingFiltersApprovalsandLimitations
Followtheseworkplaceguidelinestandards:
•NFPA51B
•ANSIZ49.1
•ISO11611:2015
TheArcOne®brandWeldingHelmetsandAutoDarkeningFiltersmeetthefollowing
standards,unlessotherwisenoted:
•ANSIZ87.1
•CAN/CSAZ94.3
SecondaryImpact
ProtectionRequired
2.0SystemUse
2.1PreparationforSafeUse
BeforeusingtheARCONE®AIRPLUS®PAPRsystemyoushouldensurethatallconditionsforsafe
usehavebeensatisfied.RefertoSection1.3andApprovalLabels(enclosed).
DoNotAbuse
DoNotUseifDamaged

8
Figure2
Figure1
2.2Battery
TheLithiumIonbatteryincludedwithyoursystemdoesnotneedtobemanuallydischarged.
Charge/RechargeBattery:
1.Turnofftheblowerifthebatteryisconnectedtotheblower.(Note:thebatterymaybeeither
connectedtoordisconnectedfromtheblowerunittorecharge.)
2.Connectthechargertothebattery(Fig.1).
Indicatorsonchargerasfollows:
SolidRedLEDCharging
SolidGreenLEDChargeComplete
FlashingRedLEDFault(Section2.12)
BatteryInstallation:
1.Lineuptheedgesasshown(Fig.2).
2.Slidethebatteryintotheblower.
3.Makesurethereisanaudibleclickasthebatterylocksintotheblower.
InsertChargerLeadinto
BatteryConnector
Charger
Battery
Connector
Battery

9
HEFilter
Blower
Figure4
Filterfitsover
motorcap
Insertonto
Blower
2.3Filters
ReadtheenclosedNIOSHapprovallabelsforproperpartselectionbeforeinstallingthefilterand
optionalprefilterintoyourARCONE®AIRPLUS®PAPRsystem.
ChangetheHEfilterand/oroptionalprefilterwhenitbecomesdirtyorwhenproperairflow
cannotbemaintained(seeSection2.5AirflowTest).
FilterInstallation:
1.Openthefiltercover(Fig.3).
2.Removetheoldfilter(ifinstalled)withaslighttwisting
motionasyoupullitawayfromblower.
3.Installthenewfilterontotheblowerusingarotating
motionasyoupushiton(Fig.4).
4.Closethefiltercoverontotheblower,makingsurethe
righttabsnapsontotheblower.
5.Checkthatthefiltercoverissecured.
OptionalPrefilterInstallation:
1.Slideprefilteroverfiltersuchthatprefiltercompletely
coversfiltermediaandtheedgesofthefiltercaps(Fig.5a).
2.Continuesameassteps3thru5ofFilterInstallation.
OptionalSparkArrestor:
1.Wrapsparkarrestoraroundfilter.Ifusingaprefilter,installtheprefilterfirst,thenwrapthespark
arrestoraroundthefilter/prefiltercombination(Fig.5b).
2.Insertsparkarresortabthroughtheslot.
3.Installintotheblowersuchthatsparkarrestortabistotheside(Fig.6).
4.Continuesameassteps4and5ofFilterInstallation.
Figure5a
Figure3
PullTabonCoverAwayfrom
Blower(pulltherightsideofcover)
Figure5b
Figure6
Installwith
SprarkArrestor
Tabtoleftor
rightsideof
BlowerUnit

10
Blower
Figure7
TurntoLockafterInserting
intoBlowerConnector
Insert
BreathingTube
AlignPinintoSloton
BlowerConnector
Fan(LowSpeed) Fan(HighSpeed)
Figure8
Air Battery Filter
PowerButton
2.4Blower
1.InstalltheBreathingTubeintotheBlowerasshown(Fig.7).
2.OperatetheBlower(Fig.8).
BecomefamiliarwiththeoperationofyourArcOne®AirPlus®PAPRsystemblowerunitbeforeinitial
operation.Thecontrolsoperateasfollows:
PowerButtonPressandholdtoturntheblowerunitonoroff.
HighSpeedFanincreaseairflowindicatedbyGREENLEDpanelabovepowerbutton.
LowSpeedFandecreaseairflowindicatedbyGREENLEDpanelabovepowerbutton.
Filter/AirflowstatusindicatedwithGREENLEDs.
Filter/Airflowstatus:GOOD.
Filter/Airflowstatus:NearFull.
Battery:WhenbloweristurnedontheLEDswillflashRED.
(ALWAYSbegineachshiftwithafullychargedbattery.)
AudibleAlarm:Airflowblocked/changeFiltersoon.
AudibleAlarmplusVibration:Airflowblocked/ReplaceFilter.
AudibleAlarm(shortbeep)&REDLEDsflash:RECHARGEBATTERY.
2.5AirflowTest
1.ConnectoneendoftheBreathingTubetothe
BlowerUnit.
2.ConnecttheAirflowIndicatortothefreeendofthe
BreathingTube(detachfromAirduct,ifapplicable)
(Fig.9and10).
3.TurnontheBlowerUnitandsetthefanspeed
tothelowestairflowsetting(Section2.4).
4.HoldtheBreathingTubeandAirflowIndicator
vertically.
5.Theairflowissufficientonlyiftheindicatorball
reachestheminimumflowratelevel(Fig.10).
6.IftheAirflowIndicatorballsitsbelowtheminimum
flowratelevel,itisnecessarytochargethebatteryor
changethefilter(Sections2.2&2.3). Figure10
Figure9
Fail Pass