Washify MOXA Instruction Manual

Installing Washify Controller Integration
Table of Contents.
1. Mounting the Enclosure
Step 1. Metal Fins
Step 2. Lag Fins to the Wall
Step 3. Verify Mounting
2. Providing Power and Network
Step 1. Locate and Identify wire fittings
Step 2. Running Network/Cat Cable connection
Step 3. Tighten Network/Cat Cable fitting
Step 4. Terminate Network/Cat Cable
Step 5. Test Network/Cat cable
Step 6. Connecting Network Cable to Moxa
Step 7. Run power wires
Step 8. Insert power wires
3. Wiring to controller
Step 1. Run cables from controller to Integration enclosure
Step 2. Insert Common Jumper strip
Step 3. Follow diagram to connect relays to controller

1.Mounting the Enclosure
This section will describe the process of mounting the Controller Integration enclosure in your car
wash.
The First task is to find a suitable location. The following conditions must be met:
1. Easy access to 120VAC power to provide power for the enclosure.
2. Less than 100ft ethernet cable length between the enclosure and the Washify network hub. As
well as avoiding running the ethernet cable near equipment that causes large levels or electrical
noise (Electric Motors, Electric Pumps, Power Inverters).
3. Less than 30ft integration wiring between the enclosure and equipment controller.
After choosing a suitable location. You will need to mount the enclosure. Inside the enclosure are 4
metal stands. These stands screw into the back of the box and provide an elevation off of the wall.
They also allow you to mount the enclosure without needing to drill holes into the back of the
enclosure. Mounting screws and method of mounting is left to the discretion of the installer.

Step 1.1. Mount Metal mounting fins onto the enclosure with provided bolts

Step 1.2. Mount Box to wall using lag bolts or required hardware for wall type.

Step 1.3. Verify Mounting is flush and will not fall

2.Providing power and a network connection
Step 2.1. Locate and identify fittings for power and network cable (take note of integration wiring
fitting as it will be needed later)

Step 2.2. Run a Cat5e or Cat6 cable from the network hub to the Integration box. Do not place the
RJ45 plug on the cat cable until it has been run inside the fitting.
Remove the cap of the fitting, run the cable through the cap then into the enclosure. Leave enough
slack to be able to work comfortably crimping the RJ45 plug on the cable.

Step 2. 3. Once the cable is inside the box, screw the cap back on the fitting and tighten.

Step 2.4. Terminate the Cat cable into a RJ45 end. Make sure to follow T568B standard on both ends
of the Cat cable. You can find the standard in the image below.
Step 2.5. If a cable tester is available, test the cable to verify all pins are conducting properly.

Step 2.6. Insert the crimped RJ45 end into Port 1 on the Moxa box shown below

Step 2.7. Run power wire/cables to the enclosure from a 120VAC power source. Follow the same
instructions as step 2 and 3, but for the power fitting.
(Recap: Remove cap from fitting, insert cables through the fitting cap, then through the fitting inside
the enclosure. Leave enough slack to work comfortably. Tighten the cap over the fitting to seal the
cable/wires in place.)

Step 2.8. Insert power cables into power terminal blocks. Most AC power in the United States of
America uses the color codes for the wires as follows:
Black: Line
White: Neutral
Green: Ground

3.Wiring to controller
This section will describe how to wire the integration box to your controller.
Step 3.1. Run cables from your car wash equipment controllers to the washify integration enclosure.
Insert the cables into the last fitting, following the same method of ethernet and power.
(Recap: Remove cap from fitting, insert cables through the fitting cap, then through the fitting inside
the enclosure. Leave enough slack to work comfortably. Tighten the cap over the fitting to seal the
cable/wires in place.)

Step 3.2. Place Jumper strip in common terminal to jump all commons. Looking at the relay terminal
strips. The middle row is the common terminals. Below the Wire spots is a slot where the terminal
jumper strip slides in. Please Refer to the photo with the Jumper strip installed. This is important. If
this item is not installed or is missing. It is required that call common terminals be jumped together.
************Check the next page for a live photo of the terminal strip connected************

Step 3.3. Follow the diagram on the below. Each controller will vary on its connection’s points. The

below diagram is an example of a generic controller. If you have questions, please call your Washify
Onboarding agent and they will be able to assist you. Washify has diagrams for specific controllers
that have been worked with in the past. Please ask your Washify Onboarding agent if one is available
for your controller.