Table of Contents
Safety Information............................................................. 2 Lubrication:
Introduction . . . . . . .. . . . . . . . . . . . . . . .. . . . . . .. . . . . .. . 2 Pump Transmission...................................................... 19
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4
Installation:
Mounting:
Air Compressor............................................................. 19
Electrical Wiring:
Compressor:
Clearances Required for Maintenance . . . . .. . . . . .. . . 5 Wiring Schematic . . . . .. . . . . .. . . . . .. . . . . .. . . . . . . . 20
CX Series Fire Pump...................................................... 6 Power to Compressor Relay Panel . . . . .. . . . . .. . . . . 21
Compressor: . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . . 6 Air Clutch Engage Switch . . . . . . .. . . . . .. . . . . .. . . . . 21
General Guidelines . . . . . . .. . . . . .. . . . . .. . . . . .. . . 6 “Throttle Ready" Interlock Loop . . .. . . .. . . . . .. . . . . . 22
Dimensions of Components........................................ 7
Oil and Water Line Schematic.................................... 8 Electric Auto-Sync Panel:
Wiring to Relay Panel . . . . .. . . . . .. . . . . .. . . . . .. . 23
Air Filter...................................................................... 9
Oil Sump and Oil Temperature Sensor..................... 10 Schematic ................................................................ 24
Air Clutch Solenoids...................................................... 25
Air/Oil Separator....................................................... 11 Air Discharge Solenoids . . . . .. . . . . .. . . . . .. . . . . .. . 26
Oil Cooler . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . 12 Compressor Overheat Light and Alarm......................... 27
Wye Strainer for Oil Cooler Water Line . . . . .. . . . . 13 Compressor Oil Temperature Gauge . . .. . . . . .. . . . . 27
Compressor Panel Components: Oil Temperature Sensor . . . . .. . . . . .. . . . . .. . . . . .. . 28
Electric Auto-Sync Panel.............................................. 14 Suggested Third Party Components
Oil Temperature Gauge................................................ 14 Air Flow Meter . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . . 29
Master Air Pressure Gauge.......................................... 14 Master Air Pressure Gauge .............................................. 29
Panel Plates . . . . .. . . . . .. . . . . .. . . . . .. . . .. . . . . . . . 14 Air Lines Between Components . . . . . . .. . . . . .. . . . . .. . 29
Compressor Air Connections: Hydraulic Lines Between Components . . . . .. . . . . .. . . . 29
Air Line Schematic........................................................ 15 CAFS Discharge Components . . . . .. . . . . .. . . . . .. . 29, 30
Air Filter . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . 15 Initial Power-Up............................................................... 31
Master Air Pressure Gauge.......................................... 15 Calibration:
Air Clutch Connection . . . . .. . . .. . . . . .. . . . . .. . . . . . 16 Control Air Circuit Schematic............................................. 32
Air Distribution Ports..................................................... 17 Electric Auto-Sync System................................................ 33
Water Drains: Control Air Circuit Calibration . . . . . . .. . . . . .. . . . . .. . . . 33
Oil Cooler...................................................................... 18 Control Air Circuit Component Locations........................... 34
Fire Pump . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . .. . . 18 Troubleshooting Guide ........................ 35-37
Foam System . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . 18
Note: Discard shipping brackets. Not to be used to mount pump.