Watts 500800 User manual

INSTALLATION AND OPERATING INSTRUCTIONS
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Warning
Please read carefully before proceeding with installation. Your failure to follow
any attached instructions or operating parameters may lead to the product’s
failure and possible damage to property. Refer to enclosed warranty for
operating parameters to ensure proper use with your water supply.
Manual Edition: October 18, 2007
INSTANT HOT WATER
RECIRCULATING SYSTEM
Pump and Comfort Valve CS VW
MH26400 65GM
ANSI/NSF 61
DRINKING WATER SYSTEM COMPONENTS
MAXIMUM USE TEMPERATURE: 140°F
Mfg. by Grundfos Pumps
UPC
®
12" Supply Line and Adapters
ANSI/NSF
STD. 61
LISTED
UPC
®

Thank you for your purchase. You are now the owner of a Watts Premier HOT WATER
RECIRCULATION System. It has been carefully inspected and tested before shipment. It should
give you long, efficient, trouble-free service. For maximum performance and reliability, please
follow the simple instructions in this manual.
NOTE: Please understand this is not an anti-scald device. You may have some warm water in
your cold water line under the sink where the valve is installed. Once the cold water line is
opened, the warm water will dissipate in a very short time.
Table of Contents
Package Contents .....................................................................................
Operational Parameters...........................................................................
Pump Installation .....................................................................................
Sensor Valve Installation .........................................................................
Sensor Valve Operation ...........................................................................
Electrical ...................................................................................................
Timer Control Technical Data ...................................................................
Timer Operation .......................................................................................
Warranty ...................................................................................................
2
2
3
4
5
5
6
7
8
Examine the components carefully to make sure no damage has occurred to the
pump. Care should be taken to ensure the pump is NOT dropped or mishandled;
dropping will damage the pump.
Package Contains the following:
• 1- Hot water recirculator pump with timer
• 1-Sensor Valve
• 2- Valve mounting screws
• 2- 3/8” compression to 1/2" threaded flex hoses
• 2- adapters
• 2- rubber washers
• Installation and Operating Instructions
Package Contents
Operational Parameters
The maximum allowable water temperature is 150 degrees F for the circulator
pump and timer.
Page 2

Pump Mounting: For Indoor Use Only
1. Close the supply water valve to the water heater
located, in most cases, above the water heater on
the cold water inlet to the hot water heater.
2. Drain the water from the hot water pipe by opening
a hot water faucet in the house. Let the water run
until it stops owing. Then drain remaining water
from hot water heater spigot. Leave the faucet in the
house open until pump installation is complete. If
water does not stop owing, check to make sure the
water to the hot water heater has been completely
shut off.
3. Disconnect the hot water heater at the hot water
discharge. (see Picture #1)
4. Install pump onto the water heater discharge,
using the 3/4" female tting and gasket supplied on
the pump. The pump should be installed so that the
pump is pumping away from the hot water heater,
towards the house. Conrm the direction of pumping
by observing the ow arrow on the side of the pump
housing. (See Picture #2) Be sure that the pump is
not touching the exhaust vent piping (chimney) of a
gas or oil red hot water heater.
5. Connect the hot water line to the 3/4" NPT
discharge of the pump. Use pipe dope or Teon tape
to seal threads when connecting to a 3/4 female
NPT connection. If a gasketed exible copper water
heater connector is used pipe dope or Teon tape is
not required.
Water Heater Checklist
Electric Water Heater
Turn off Power to your Water Heater. (turn off power at breaker box)
Gas Water Heater
Turn off the Gas to your water heater and insure that the pilot light
is not burning.
Page 3
PUMP INSTALLATION
Picture 1
disconnect
Picture 2
direction of water
6. Reopen the supply valve to the hot water heater and allow the water to run until all
the air has been purged from the piping.
7. Close faucet inside the house.
8. Plug the line cord of pump into a 115V outlet. Be sure to route the power cord so
that it does not touch the exhaust vent piping of a gas or oil red hot water heater.
9. Using the timer (see pg. 6), set the pump to operate around your peak use times.
(ie. 30 minutes before the rst shower until 15 minutes after last shower).
DO NOT
Mount Motor
Shaft in Vertical
Position

Page 4
Sensor Valve Location
For the greatest effect, the valve should be located at a faucet with the greatest piping
distance from the hot water heater. If your home has a branched hot water line, more than
one Sensor Valve may be necessary. Additional Sensor Valve kits can be found at some
retail locations as well as Watts Premier website at www.wattspremier.com or by calling toll
free at [phone].
NOTE: Do not use Teon tape or pipe dope on the Sensor Valve threads.
Sensor Valve Installation
3/8" Stop Valve Installation
1. Close both the hot and cold stop valves below the sink
(see Picture 3).
2. Place supplied rubber washers in female end of
adapters. Attach adapters to both “Cold Water Out” and
“Hot Water Out” ports of Sensor Valve. Finger tight plus
a quarter turn with wrench.
3. Disconnect existing supply line connection from both hot
and cold stop valves and then connect to adapter, attach
to Sensor Valve (see Picture 5).
4. Connect the new 1/2" x 3/8" ex hose to the hot water
stop valve (3/8" side) and the “Hot Water In” port (1/2"
side) of the Sensor Valve (see Picture 5). Connect the
remaining 1/2” x 3/8” ex hose to the cold water stop
valve.
5. Open both the hot water and cold water stop valves.
6. If desired, Sensor Valve can be mounted to the wall with
the mounting screws.
1/2" or Other Stop Valve Installation
1. Close both the hot and cold stop valves below the sink
(see Picture 3).
2. Place supplied rubber washers in female end of
adapters. Attach adapters to both “Cold Water
Out” and “Hot Water Out” ports of Sensor Valve.
Finger tight plus a quarter turn with wrench.
3. Disconnect existing supply line connection from
faucet connection leave stop valve connection
in place. Take disconected end and attach to
“Hot Water In” and “Cold Water In” connections
respectively
4. Connect the new 1/2" x 3/8" ex hose to the
already installed adapter (on Sensor Valve) (3/8"
side) and the faucet connection (1/2” side) for
both Hot Water and Cold Water respectively (see
Picture 5).
5. Open both the hot water and cold water stop
valves.
6. If desired, Sensor Valve can be mounted to the
wall with the mounting screws.
Picture 3
Picture 4
Picture 5
Hot Water
Out Cold Water
Out
Cold Water
In
Hot Water
In

ELECTRICAL
SAFETY WARNING
Warning - Risk of electrical shock - This pump is supplied with a grounding conductor. To
reduce the risk of electric shock, be certain that it is connected only to a properly grounded
grounding type receptacle. The safe operation of this pump requires that it be grounded in
accordance with the National Electrical Code and local governing codes and
regulations.
Electrical Requirements
The operating voltage and other electrical data are marked on the motor label. Make sure
that the motor is suitable for the electrical supply on which it will be used.
Electrical Connection
Insert the 115V plug on the line cord from the pump into a properly grounded 115V outlet.
TIMER CONTROL TECHNICAL DATA
Supply Voltage: 120 VAC, 60Hz
Temp. Range: –40°F to 180°F
Shortest Switching Interval: 15 minute increment
Switch Modes: “Timer”, “ON” Override, “OFF”Override
Protection: Clear plastic cover for dust and moisture protection of the clock face.
Timer Technical Application
The timer control is designed only for use with the specied WATTS INSTANT HOT WATER
RECIRCULATING SYSTEM. Installed indoors on hot water service systems.
The timer control is designed to turn the circulator on and off at preset times, allowing the
user to select operation of the circulator during high use periods of the day.
Page 5
SENSOR VALVE OPERATION
If there is no hot water at the faucet or there appears to be too much hot water on the cold
water side the following steps will determine if the valve is operating correctly:
1. Close the cold water stop valve below the sink.
2. Open the cold water faucet.
3. Water should slowly ow from the faucet until hot water reaches the valve.
The ow should gradually decrease until no water is coming from the faucet
at which time the valve is closed.

Page 6
TIMER OPERATION
NOTE: Before the circulator is started, the water
system must be lled with water and vented.
The timer has three modes of operation
controlled by a manual switch:
1) OFF position: Circulator off
2) TIMER position: Circulator
controlled by the timer settings
3) ON position: Circulator in
continuous operation - not controlled
by the timer settings
Time Setting
NOTE: DO NOT SET THE TIME BY ROTATING “OUTER” DIAL.
TO SET THE CURRENT TIME, TURN THE MINUTE HAND CLOCKWISE.
Turn the minute hand clockwise until time of day on the outer dial is aligned with the
triangle marker on the inner dial.
Example for 10:30 AM. Turn the minute hand clockwise until 10:30 AM is aligned with the
triangle on the inner dial. The hour and the minute dial will show exactly 10:30.
Programming
24-Hour (Timer manual switch position)
The 24-Hour dial has quarter-hour division tabs plus AM/PM indications. Set the required
"ON/OFF" times on the programing ring by pushing the tabs away from or towards the
center of the ring. Tabs pushed away from the center ring indicate circulator "ON" while
tabs pushed towards the center ring indicate circulator is switched "OFF".
The circulator will now start/stop according to the settings of the programming tabs.
In case of power outage the timer will not keep time. Repeat time
setting step when power is restored.
Triangle Marker
Manual Switch

Limited Warranty
What your Warranty Covers:
If any part of your WATTS INSTANT HOT WATER RECIRCULATING SYSTEM is defective
in workmanship, return unit after obtaining a return authorization (see below), within 12
months from original retail purchase. WATTS will repair or, at WATT’S option, replace the
unit.
How to obtain Warranty Service:
For warranty service, call 1-800-752-5582 for a return authorization number. Then, ship
your unit to our factory, freight and insurance prepaid, with proof of date of original
purchase. Please include a note stating the problem. WATTS PREMIER will repair it, or
replace it, and ship it back to you prepaid.
What this warranty does not cover:
This warranty does not cover defects resulting from improper installation, (contrary to
WATTS PREMIER’s printed instructions), from abuse, misuse, misapplication, improper
maintenance, neglect, alteration, accidents, casualties, re, ood, freezing, environmental
factors, water pressure spikes or other such acts of God.
This warranty will be void if defects occur due to failure to observe the following conditions:
1. TheWATTS INSTANT HOT WATER RECIRCULATING SYSTEM Water
System must be hooked up to a potable municipal or well water supply.
This warranty does not cover any equipment that is relocated from the site of its original
installation.
This warranty does not cover any equipment that is installed or used outside the United
States of America and Canada.
LIMITATIONS AND EXCLUSIONS:
WATTS WILL NOT BE RESPONSIBLE FOR ANY IMPLIED WARRANTIES, INCLUDING
THOSE OF MERCHANTIBILITYAND FITNESS FOR A PARTICULAR PURPOSE. WATTS
WILL NOT BE RESPONSIBLE FORANY INCIDENTAL OR CONSEQUENTIAL DAMAGES,
INCLUDING TRAVEL EXPENSE, TELEPHONE CHARGES, LOSS OF REVENUE, LOSS
OF TIME, INCONVENIENCE, LOSS OF USE OF THE EQUIPMENT, AND DAMAGE
CAUSED BY THIS EQUIPMENTAND ITS FAILURE TO FUNCTION PROPERLY. THIS
WARRANTY SETS FORTH ALL OF WATTS RESPONSIBILITIES REGARDING THIS
EQUIPMENT.
YOUR RIGHTS UNDER STATE LAW:
Some states do not allow limitations on how long an implied warranty lasts, and some
states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitations or exclusions may not apply. This warranty gives you specic legal
rights, and you may have other legal rights which vary from state to state.
CALIFORNIA PROPOSITION 65 WARNING
WARNING: This product contains chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm. ( California law requires this warning to
be givin to customers in the State of California.) For more information: www.wattsind.com/
prop65

Phoenix, AZ 85027
Fax: [phone]
Watts Premier, Inc.
Phone: [phone] www.wattspremier.com
LUPTLW04 10/07
PRINTED IN USA