Town & Country Fireplaces TC54.NG04C2 User manual

PART# TC54.NG04C2
For TC54 Series C
IMPORTANT:
THESE INSTRUCTIONS ARE TO REMAIN
WITH THE HOMEOWNER
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
TC54
TRANQUILITY
BURNER KIT
INSTRUCTIONS
070211-16 TC54.NG04C2 5056.4256204

ABURNER ASSEMBLY
BPEBBLE ASSEMBLY
C7lbs SAND
DLINE COVER, LEFT
ELINE COVER, RIGHT
FPKG. TAPERED PLUGS (not shown)
TC54.NGO4C2 070211-16
B
C
A
E
D
K
2
Contents of Package

A panel set must be used in conjunction with the installation of the burner assembly.
See Installation and Operating Instructions manual for details.
Typically all panels except the right side should be installed prior to burner
installation.
1. Position line covers on the base shield
under the burner tray, one on each side.
(Fig. #1)
2. Remove 2 screws in bottom of rebox.
Fig. #1b
3. Set the burner assembly into the rebox
as shown to ease connection setup
and right panel installation. Connect all
wires and fuel lines ensuring a gas tight
connection. (Fig. #2)
NOTE: Pilot and manifold plumbing
and wires are grouped and tied at the
factory to ensure proper connection.
Nylon zip ties must be removed after
connections have been made, and
prior to ignition.
NOTE:
If unit is to be converted to Propane, see Propane conversion instructions on
page 7 before proceeding.
NOTE: Plug the 4 vacant holes in the bottom of the rebox with 1/2” screws,
as they are not required to attach this style of burner.
*
NOTE: Due to the size of this unit it is highly recommended that two persons be
available during installation.
Fig #1
Fig #2
LINE COVER PLACEMENT
INITIAL BURNER PLACEMENT
Fig #1b
SCREWS
TC54.NGO4C2 070211-16
3
Tranquility Burner Installation
FRONT CONNECTIONS
5. Attach the pilot supply tube from the forward pilot to the front bulk
head tting and tighten. (Fig. # 4)
Fig. #4
4. Attach the manifold supply tube from the forward manifold to the
front bulk head tting and tighten. (Fig. # 3)
Fig. #3

Fig #5b
RED END TO
RED DOT
WHITE END TO
WHITE DOT
6. Remove access cover from side of rebox.
7. Remove access cover from side of rebox. Secure the bulkhead
plate and gasket to the rebox. (2 screws) Attach the ignition
and sensor wires to the module on the front valve. Red end to
the connector marked by the red dot, white end to the connector
marked by the white dot(Fig. #5b). Repeat for the rear valve.
8. Repeat this process with the remaining manifold and the pilot
assembly provided with the burner kit.
9. Install right side panel as per panel installation instructions and
nalize setting burner assembly into the unit. (Fig. #6)
10. Slide the line covers out from under the burner tray and slip the
tab into the slot in the assembly base. (Fig. #7)
TC54.NGO4C2 070211-16
Fig #6
Fig #7
BURNER INSTALLED
INSTALL LINE COVERS
4
RED END
Fig. #5

11. Place tapered plugs into all burner ports
to prevent sand from entering the burn-
ers. (Fig. #8)
12. Pour sand evenly over tray and burners
using the entire contents. Use caution
not to let sand enter pilot locations.
(Fig. #9)
13. Brush the sand smooth and gently blow
excess sand from around burner ports
before removing the tapered plugs.
(Fig. #10)
CAUTION: Before pouring sand ensure all
connections and adjustments are made.
Removing sand is very difficult.
TC54.NGO4C2 070211-16
Fig #8
Fig #9
Fig #10
PLUGGING PORTS
WITH TAPER PLUGS
SAND PLACEMENT
SAND FINISHING
5

14. Remove tapered plugs. The pebble
assemblies may now be installed.
Lift the assembly carefully by the
bottom and place on tray aligning with
locator pins. The hollowed rock on the
assembly covers the pilot. (Fig. #11)
15. Place four trim rocks, approx. 2” dia., in
spaces between the pebble assemblies
to ll the gaps. Do not place rocks on top
of the assemblies. (Fig. #12 and #13)
16. Place the remaining four trim rocks at
desired locations around the pebble
assemblies. Do not place rocks on top
of the assemblies. (Fig#13).
TC54.NGO4C2 070211-16
Fig #11
Fig #12
Fig #13
INSTALL PEBBLE
ASSEMBLY
INSTALL TRIM ROCKS
INSTALL TRIM ROCKS
6

Fig #14
Fig #15
Fig #16
WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes and
requirements of the authority
having jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service agency
is responsible for the proper
installation of this kit. The
installation is not proper and
complete until the operation
of the converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane,
convert as follows using the
components supplied with this
replace:
CAUTION
The gas supply and electrical power
must be shut off before proceeding
with the conversion.
Note:
Factory supplied components must be used
to ensure correct input. After conversion
conrm proper manifold pressure.
1. Ensure the burner, pilot and gas
supply are turned off, and the
appliance has cooled.
2. Remove three screws holding down the
burner tray and lift off the tray sliding
slightly forward to disengage from both
orices. (Fig. #14)
3. Using a 1/2”wrench, remove both natural
gas burner orices (marked #29).
(Fig. #15)
4. Apply a small amount of pipe joint com-
pound to the threads of the propane
burner orice (marked #44) to ensure
a good seal, before screwing it into the
tting.
5. Open primary air shutters fully.
Remove the pilots from the burners.
(Fig. #16)
FRONT
LP GAS/
DU GAZ LP
12.5 in/wc /12.5 po/c.e.
(3.11 kPa)
13.9 in/wc / 13.9 po/c.e.
(3.45 kPa)
11.0 in/wc / 11.0 po/c.e.
(.95 kPa)
#44 (2.18 mm)
Max.: 83,700 (24.53)
Min.: 67,000 (19.63) 230910 6-TC54C2 5052.52086
2
Date: ______________________
By / Par: ___________________
Kit# TC54.LPCE02 for use with model /
Pour utilise avec du modèle: TC54.CE2
This appliance was con-
verted to PROPANE GAS
with this kit on this date
by the organization which
accepts the responsibility
that this conversion has
been properly made. / Cet
appariel etair converter au
gaz LP par l’emploi de la
trousse de conversion par
une organization qui ac-
cepte la responsibilité pour
une installation en bon état.
MAIN BURNER
(#44) ORIFICES (5022.92)
MINIMUM RATE SCREW (5005.015)
CONVERSION LABEL (5052.52086)
TC54.NGO4C2 070211-16
7
Propane Conversion

6. With a 7/16” wrench loosen the pilot head
on the pilot assembly. (Fig. #17)
Hold the base of the pilot assembly secure
with a wrench.
7. Slide the pilot adjustment band over and
ensure that the hole in the orice band is
showing. (Fig. #18 indicates NG position,
Fig. #19 indicates LP position)
Retighten the pilot head.
Replace the pilots and burner tray. Ensure
the burner inlets engage both burner
orices.
TC54.NGO4C2 070211-16
Fig #17
Fig #18
Fig #19
8

Fig #23
NG LP
8. Remove access panel, 10 screws, and
set aside. (Fig. #24)
9. Remove the minimum rate screw located
in the valve. (Fig. #20)
10. Replace the minimum rate screw with the
one provided in the propane conversion
kit supplied with this burner. Ensure that
the screw is fully installed. (Fig. #21)
11. Pull off the aluminum cap from the top
of the pressure regulator. (Fig. #22)
12. Press down on the center post and rotate
90°. The center post should stay down.
(Fig. #23). Replace the aluminum cap.
Repeat steps 8 through 11 for other valve.
13. Fill in the date and the name of the
person who performed the conversion
in the white area on the conversion
label. Peel off the protective backing and
apply the conversion label directly over
the gas specications on the rating label.
14. Attach the access panel to the side of
the rebox with the previously removed
screws. (Fig. #24)
Note: Gasket must be installed with
access panel.
The minimum rate screw is sealed with
an o-ring. Use a thin bladed screwdriver
to back the screw out to the limit of the
threads.
A groove on the screw body will be
visible just above the valve body.Insert
a thin tool (knife blade or thin screw-
driver blade) into the groove and gently
pry the screw up.
It helps to rotate the screw while
lifting on it.
Caution:
The center post must be up for natural
gas and down for propane for the ap-
pliance to operate correctly.
LP GAS/
DU GAZ LP
12.5 in/wc /12.5 po/c.e.
(3.11 kPa)
13.9 in/wc / 13.9 po/c.e.
(3.45 kPa)
11.0 in/wc / 11.0 po/c.e.
(.95 kPa)
#44 (2.18 mm)
Max.: 83,700 (24.53)
Min.: 67,000 (19.63)
230910 6-TC54C2 5052.520862
Date: ______________________
By / Par: ___________________
Kit# TC54.LPCE02 for use with model /
Pour utilise avec du modèle: TC54.CE2
This appliance was con-
verted to PROPANE GAS
with this kit on this date
by the organization which
accepts the responsibility
that this conversion has
been properly made. / Cet
appariel etair converter au
gaz LP par l’emploi de la
trousse de conversion par
une organization qui ac-
cepte la responsibilité pour
une installation en bon état.
ADD DATE
ADD NAME
TC54.NGO4C2 070211-16
Fig #20
Fig #21
Fig #22
Fig #24
Minimum
rate screw
Minimum
rate screw
9

1. Remove the plug from the pressure test
port using a 7/16” socket and extension.
The plug is located between the right
side lintel and rebox side.
(Fig. #25)
2. Thread the extension test tting into the
open test port. (Fig. #26)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete remove the
extension test tting and replace the plug.
Thread sealant will be required to ensure
a gas tight connection.
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.4" WC 11" WC
Minimum 1.8" WC 5.5" WC
TC54.NGO4C2 070211-16
Fig #25
Fig #26
Fig #27
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
10
Gas Pressure Check

The ame should be just orange
and “lazy”.
It should NEVER be set to cre-
ate sooting on internal parts and
window glass.
The air shutter on the burner tube controls the primary combustion air to the gas burner.
The shutter should be set to fully closed for natural gas or fully open for propane.
See Fig. #28 for proper plame pattern.
TC54.NGO4C2 070211-16
Fig #28
11
Burner Flame Adjustment

ITEM............ DESCRIPTION .................................................................... PART NO.
#1................. TC54 TRANQUILITY BURNER KIT ................................... TC54.NG04.C
#2................. BURNER.............................................................................. TCRP.50118399
#3................. PILOT ASSEMBLY, CONVERTIBLE (2 Required) .............. TCCV.5005025B
#4................. ORIFICE, NG (#29) (2 Required)......................................... 5022.135
#5................. MANIFOLD SUPPLY TUBE................................................. 5019.223
#6................. PEBBLE ASSEMBLY ......................................................... TC54.9499
#7................. PROPANE CONVERSION KIT............................................ TC54.LPCE01
#8................. 7lbs. SAND (2 Required)..................................................... TC42.SAND34
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
*
*NOT SHOWN
*
*
*
TC54.NGO4C2 070211-16
#1
#2
#4
#3
1c
1f
1g
1b
1a
1e
1d
1j
1h 1i
12
TC54 Tranquility Burner Replacement Parts

TC54.NGO4C2 070211-16
Notes
13

TC54.NGO4C2 070211-16
Notes
14

TC54.NGO4C2 070211-16
Notes
15

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Technical support: 1-250-748-1184
Web site: www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8