Weber mt CF 1-II Hd Operating instructions

Operating and
Maintenance Manual
CF 1-II Hd
0100120

2
Attached to the machine is a rating plate. Note down the information given on this plate so that you
can recreate the rating plate should the plate be lost.
1 Description 2 Type
.................................................... ...................................................
3 Serial number 4 Year of construction
.................................................... ....................................................
5 Mass [kg] 6 Rated power [kW]
.................................................... ....................................................
1
2
3
4
56

3
Contents
1. Introduction..................................................................................................................... 4
2. Description...................................................................................................................... 5
3. Technical data................................................................................................................. 6
4. Safety............................................................................................................................... 7
4.1. Information and safety stickers ........................................................................... 12
5. Operation....................................................................................................................... 13
6. Transport ....................................................................................................................... 18
7. Storage .......................................................................................................................... 19
8. Maintenance.................................................................................................................. 20
8.1. Maintenance overview .............................................................................................. 21
8.2. Description of the maintenance operations............................................................ 22
8.2.1. Check the engine oil level ................................................................................ 22
8.2.2. Change the engine oil ...................................................................................... 22
8.2.3. Clean the air lter............................................................................................. 23
8.2.4. Change the oil in the exciter ............................................................................ 24
8.2.5. Check V-belt..................................................................................................... 24
8.2.6. Adjust / replace the spark plug......................................................................... 25
8.3. Operating uids and ll levels ................................................................................. 26

4
1. Introduction
This operating and maintenance manual is designed to help
you become familiar with your soil compactor and enable you
to maintain it and use it for its intended purpose.
The safety and maintenance instructions provided in this
manual will help avoid hazards, reduce repair and downtime
costs and will increase the reliability and operational readiness
of your machine. Follow these instructions precisely.
This operating and maintenance manual must always be kept
at the implementation site of the machine and be available to
the machine operator.
Enclosed with this manual is a valid declaration of conformity
and a spare parts lists for orders of spare parts. Store these
documents carefully.
Turn to your Weber MT dealer if you require any additional
information.
Found on the last page of this manual is a QR code. Scan
it to acquire the current contact addresses of all Weber MT
branches.
You can obtain information on the assembled Honda gasoline
engine and the associated operating and maintenance
manual as well as the spare parts list by logging on to
www.honda-engines-eu.com.

5
The machine is a hand-guided, forward-moving soil compactor.
The machine is composed of a bottom and a top section.
The bottom section houses the exciter, while the top section
contains the engine and the required controls.
An air-cooled Honda gasoline engine makes the exciter vibrate
via a centrifugal clutch. The generated force is transmitted
between top and bottom section via a V-belt.
The engine speed is adjusted between idle speed and full-
throttle speed via a gas lever located on the engine.
2. Description
The machine

6
3. Technical data
CF 1-II Hd
Weight
Operating weight CECE [kg] 60
Dimensions
Overall length [mm] 930
Overall width/with attachment
plates [mm] 350
Height with guide bar removed
[mm] 530
Base plate length [base in mm] 270
Pressure surface [mm] 350x270
Drive
Engine manufacturer Honda
Type GX 120
Performance at operating speed in
accordance with ISO 3046-1 [kW] 1.8
Combustion process 4-stroke gasoline
Operating speed [1/min] 3000
Operating speed [soil-dependent,
m/min] 27
Incline capacity [soil-dependent, %] 35
Vibration
System Single shaft vibrator
Drive concept mechanical
Frequency [Hz] 95
Centrifugal force [kN] 10
Noise emissions in accordance
with 2000/14/EC
Sound pressure level LPA
ascertained in accordance with
EN 500, [dB (A)]
95
Sound power level LWA
ascertained in accordance with
EN ISO 3744 and EN 500, [dB (A)]
105
Vibration values
Root-mean-square acceleration
value for hand-arm vibration
ascertained in accordance with
EN 500, [m/s²]
3.8
In accordance with directive
2006/24/EC, complying with the
vibration values is the owner's
responsibility

7
4. Safety
General All safety instructions must be read and complied with, as
non-compliance will result in
- Danger to life and limb of the user,
- Impairments to the machine or other
property.
In addition to the operating manual, the accident-prevention
regulations in the country where the appliance is used must
be complied with.
Intended use The machine should only be used in technically faultless
condition, as intended, in a safety-conscious and hazard-
conscious manner, and in compliance with the instructions
in the operating manual. Malfunctions that may impair safety
require that you stop working with the machine immediately.
These types of damage must be reported and corrected
without delay. The machine is designed exclusively for
compacting:
- Sand,
- Gravel,
- Crushed rock,
- Low-cohesive mixed material,
- Asphalt,
- Paved surfaces.
The operator's work position is behind the machine.
The operator must guide the machine safely with both hands
on the handle.
Non-intended use Unless used as intended, the machine involves a risk of
personal injury and property damage. The machine is
expressly not suitable for:
- compacting frozen subsurfaces,
- compacting hard soils that cannot be compacted
further,
- compacting non-bearing material,
- compacting highly cohesive soils,
- compacting (ramming) that exerts point loads on
the base plate,
- crushing and compacting individual rocks.
The responsibility for any damage arising from non-intended
use falls on the owner / operator.
Non-intended use or misuse will void all liability and warranty
claims.

8
Residual risk There is always an increased risk of accidents in the
immediate danger area around the machine if the operator
fails to notice persons in the vicinity of the machine.
Make anyone close to the machine aware of this risk. The
operator must not put the machine into operation unless
everyone in the vicinity of the machine is aware of this risk.
Requirements on the
operator
This soil compactor may only be operated by suitable
operators who are 18 years or older. They must be instructed
on how to operate the machine by the owner or by the
owner's assigned personnel. The operator must comply with
tra󰀩c regulations.
The machine must not be operated by children.
Personal protective
equipment
Personal protective equipment consisting of
- Hard hat,
- Hearing protection,
- Protective gloves,
- Work shoes or boots with toe guard
must be worn during operation and the execution of
maintenance on the machine.
Danger areas The immediate danger area is the direct perimeter around the
machine. This area is o󰀨-limits to third parties.
Spare parts, changes and
conversions
Changes and conversions are prohibited unless made with
original Weber MT spare parts. If the machine is modied
with other accessories without the approval of Weber MT,
the manufacturer will not assume liability for any resulting
personal injury or property damage.
All maintenance and repairs must be carried out with original
Weber MT spare parts. Untested spare parts may a󰀨ect the
reliability and safety of the machine.

9
Before starting the machine There is danger of material damage if the machine is
started before necessary maintenance or repairs have been
completed. Make sure every time before starting the machine
that all work on the machine has been completed.
To avoid injuries, the machine must not be started unless the
operator wears the required personal protective equipment.
Objects placed on top of the machine may fall or be ung o󰀨
during operation or when the machine is started. Therefore,
remove all loose objects or tools before starting the machine.
If the gas cap is open, fuel may escape and ignite on the
engine when the machine is started or while it is operating.
There is a risk of burns. Therefore, do not start the machine
unless the gas cap is closed.
Start-up procedure Do not disperse any sprays or other agents into the air
intake while the machine is starting up. They may lead to
overheating in the combustion chamber and result in damage
to the engine.
There is danger of su󰀨ocation if the operator starts up the
machine in closed rooms or in deep and tight trenches.
Operating the machine in closed rooms is prohibited. Provide
for an adequate supply of air before starting the machine.
During operation Monitor the surroundings to avoid injury to third parties or
material damage.
Suspend operation and shut down the machine if detecting
damage on the machine during operation.
Parking the machine Always park the machine on a level subsurface with su󰀩cient
bearing capacity.
Parked machines presenting an obstacle must be secured in
accordance with statutory regulations, particularly in the area
of public tra󰀩c surfaces.
Engine and exhaust heat up during operation and can cause
burns on contact. Therefore, do not touch these components
during operation or shortly after the machine was switched o󰀨.

10
Fueling the machine Spilled fuel may ignite and has a negative impact on the
environment. Therefore, wipe up spilled fuel and make sure
the gas cap is rmly tightened after fueling.
When coming into contact with fuels, the rubber-bonded metal
bu󰀨ers of the machine may become damaged or ine󰀨ective.
Therefore, wipe spilled fuel carefully o󰀨 the rubber-bonded
metal bu󰀨ers.
Fuel vapors are easily ammable. Do not smoke and keep
away from open re while refueling the machine.
The machine must not be fueled unless the engine is
switched o󰀨.
Cleaning work Use clear water for cleaning. Do not use ammable solvents.
The vapors of the solvents may ignite upon contact with hot
components or other sparks.
Perform cleaning tasks only in rooms that are suitable and
have been approved for that purpose. Residual oil and
lubricants that may have been rinsed o󰀨 have a negative
impact on the environment and must be collected by suitable
means (e.g. oil separator).
Safe handling of combustion
engines
Combustion engines pose a particular risk during operation.
Their exhaust emissions contain carbon monoxide, a
colorless and odorless gas that is extremely hazardous,
which, if inhaled even briey, can cause unconsciousness and
death.
Therefore, never inhale the exhaust gas.
The soil compactor CF 1-II is suitable for use in deep trenches
with a minimum width of 1.5 m and a minimum length of 15 m.
Inspection The machine must be inspected in accordance with the
corresponding implementation conditions and operating
conditions to ensure its operationally safe status. This
inspection should be performed as needed by an expert
- however, no less than once a year. The ndings of the
inspection must be stored in writing until the time of the next
inspection.

11
Safety instructions and
warnings
A variety of safety instructions and warnings are used
throughout this operating manual.
The following explains the meaning of signal words and
symbols.
ATTENTION ATTENTION warns of the
danger of material damage.
CAUTION CAUTION warns of the danger
of slight injury.
WARNING
WARNING warns of a danger
that may lead to death or
serious injury.
DANGER
DANGER warns of a danger
that will lead to death or serious
injury unless avoided.
The information symbol provides supplemental infor-
mation on the operation of the machine and points to
complementary technical information.

12
4.1. Information and safety stickers
Sticker Meaning
1
All threaded unions must be
checked for rm seat on a regular
basis and, particularly, after initial
use.
2The fuel tank may only be fueled
with regular gasoline.
3
Use the designated lifting ring to
lift the machine.
Sound power level 105 dB (A),
wear ear protection.

13
5. Operation
Preparing the machine for
initial use
X Remove all packaging material.
X Check all components for visible damage. Do not start
the machine if detecting visible damage. Contact the
responsible dealer.
X Check if the shipment of the machine and its components is
complete.
X Check the ll level of the operating uids and top o󰀨 if
necessary.
X Set up the machine at its place of use.

14
Operating positions on the
machine
Overall view CF 1
1 Base plate with exciter
2 Engine
3 Lifting ring
4 Handle
5 Short-circuit switch
6 Guide bar bracket
1
2
3
4
5
6

15
Before starting work
Perform the following tasks before starting to work in order to
prevent failures or excessive wear.
Visual inspections X Fuel system for leaks
X Rubber bu󰀨ers for crack formation
X Other damage
Check and, if necessary,
correct the ll levels
X Engine oil
X Fuel
Other inspections X Check all threaded unions for rm seat
X Verify compliance with the maintenance schedule
7 Reversing starter
8 Carburetor with choke and fuel cock
9 Gas lever
7
8
9

16
Working with the machine
Starting the engine
Danger of su󰀨ocation from engine exhausts when starting the
engine in closed rooms or poorly ventilated work areas.
X Start the engine only in well-ventilated environments.
X See section “Safety” for operating the machine in trenches.
X Set the short-circuit switch (5) to "I”.
X Open the fuel cock (slide to the right).
X Close the choke lever (slide to the left).
X Bring the gas lever (9) into the full-throttle position.
X Slowly pull the handle of the reversing starter (7) until
resistance (the compression of the engine) is noticeable.
X Allow the handle to glide back into the initial position.
X Pull the handle through quickly, forcefully and completely.
X Repeat the process if the engine does not start.
X Set the gas lever to idle speed.
X Allow the engine to warm up for a few minutes.
X Open the choke lever (slide to the right).
9 The machine is ready for operation.
Risk of engine damage. The use of starter spray may lead to
overheating in the combustion chamber.
X Do not use any starter spray.
WARNING
ATTENTION

17
Danger of material damage or excessive wear if V-belt slips
through.
X Operate the machine only in full-throttle mode.
Risk of injury if the machine is guided improperly.
X Guide the machine safely with both hands on the handle.
There is a crushing hazard between the machine and the wall
during work in close proximity to walls.
X Use extra caution when working close to obstacles
Compacting
X Start the engine.
X Bring the gas lever into the full-throttle position.
CAUTION! Risk of injuries or material damage if the
machine is operated inadvertently.
Once the gas lever has been brought to the full-throttle
position, the engine will increase its speed and the machine
will start to move.
X Guide the machine with both hands on the handle.
Switching o󰀨 the engine
X Bring the gas lever into idle position.
X Close the fuel cock (slide to the left).
X Set the short-circuit switch to "0”.
CAUTION
CAUTION
ATTENTION

18
6. Transport
Lifting the machine The machine can be lifted for loading onto a vehicle.
Risk of material damage and injuries. The use of defective or
unsuitable lifting gear may cause the machine to fall down.
X Use slings that possess the appropriate carrying capacity.
X Lock the guide bar in place in the folded position.
X Fit the crane hook into the lifting ring and lift the machine up
straight.
Disassembling the guide bar The guide bar can be removed for transport. This makes it
possible to transport the machine, e.g. in the trunk of a car.
X Remove the hinged pin (1) that locks the guide bar in place
on both sides.
X Pull the guide bar (2) back and out of its bracket.
1
2
Risk of injury and material damage.
Since it cannot be steered without the guide bar, the machine
may drive into people or objects uncontrollably if put into oper-
ation without the guide bar.
X Never operate the machine without its guide bar.
X Never operate the machine without the guide bar secured
(without the hinged pin).
CAUTION
CAUTION

19
Storage for an extended
period
If the machine will not be used for a period longer than one
month, the following measures must be taken:
X Clean the entire machine thoroughly.
X Check the entire machine for leaks. Correct any detected
defects.
X Empty fuel and ll the tank with clean fuel.
X Check and, if necessary, correct the engine oil level.
X Check and clean the air lter. Replace if damaged.
X Lightly oil all bare parts and levers.
7. Storage
Storage at the construction
site
If stored at the construction site, e.g. over night, the machine
must be secured against theft and unauthorized use.
Parked machines presenting an obstacle must be secured in
accordance with statutory regulations, particularly in the area
of public tra󰀩c surfaces.
If the machine is to be stored for longer than six
months, contact the Weber MT’s service organization
to discuss additional measures.

20
8. Maintenance
General information The section below contains instructions that need to be ob-
served for regular maintenance. Read these instructions
carefully and follow them in order to prevent downtimes of the
machine caused by excessive wear or damage to the ma-
chine.
Also read the safety instructions relevant to machine mainte-
nance before you begin with the maintenance work. They help
minimize the risk to maintenance personnel.
Maintenance personnel Maintenance and repairs require specic qualications. These
operations may only be carried out by trained professionals.
Maintenance personnel must be instructed on how to operate
the machine by the owner or by the owner's assigned person-
nel.
Maintenance personnel are required to wear the personal pro-
tective equipment during work (see section “Safety“).
Safety There is an increased risk of injury during maintenance and
repairs, e.g. crushing at moving parts.
Following the conclusion of all maintenance and repairs,
all protective xtures must be retted and placed back into
operation.
Discharged operating uids have a negative impact on the
environment. They must be collected and stored in suitable
containers. Disposal in accordance with environmental
protection regulations.
All maintenance work may only be carried out when the
engine is switched o󰀨. Safeguard the engine against
unauthorized start attempts.
Before working on the electrical system, disconnect the
starter battery and cover the battery terminals with insulating
material. It is also recommended to disconnect the battery as
a means to safeguard the machine against unauthorized start
attempts during maintenance work.
Before starting the machine after maintenance operations,
make sure that all loose parts (screws, tool, etc.) have been
removed from the machine. They can be drawn in or ung o󰀨
by moving parts.
Keep the entire machine clean. The stickers must always be
clearly legible. Damaged stickers must be replaced.