Weber Markoprint iJET User manual

Translation of the original operating manual
Inkjet coder
®
iJET Art. No.: 72801001
Software Version 2.016
As at May 05, 2015
Version 12
Weber Marking Systems GmbH
Maarweg 33
D-53619 Rheinbreitbach
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.webermarking.de
Read the operating manual before starting any work!

Art. No.: 72801001
Table of Contents
Page 2of 127
INFORMATION!
Weber Marking Systems GmbH has undertaken all strains to guarantee the completeness, actuality and
correctness of the information of this manual. Nevertheless possible mistakes of the documentation cannot
be completely still excluded; hence Weber Marking Systems GmbH rejects any guarantee in relation on
this information. Changes of the information contained in this documentation are left and can be carried out
any time without announcement.
This documentation or parts of the document may be photo-copied only for the personal use copied, be
reproduced or be translated into other languages. Without previous written approval on the part of
Weber Marking Systems GmbH a reproduction is not admissible to the passing on into three parts.

Art. No.: 72801001
Table of Contents
Page 3of 127
1 Table of Contents
1Table of Contents...................................................................3
2General....................................................................................7
2.1 Information on this operating manual ............................7
2.2 Explanation of symbols..................................................8
2.3 Limitation of liability......................................................10
2.4 Copyright......................................................................10
2.5 Warranty ......................................................................10
2.6 Customer service.........................................................11
2.7 Description of the used technical terms.......................12
3Safety ....................................................................................15
3.1 Responsibility of the operating company.....................15
3.2 Staff requirements .......................................................16
3.2.1 Qualifications................................................16
3.2.2 Unauthorised persons..................................17
3.2.3 Instruction.....................................................17
3.3 Intended use................................................................18
3.4 Personal protective equipment....................................19
3.5 Special hazards ...........................................................20
4Technical data ......................................................................22
4.1 General Specifications.................................................22
4.2 Connection parameters ...............................................22
4.3 Operating conditions....................................................23
4.4 Performance data ........................................................24
4.5 Inks ..............................................................................26
4.6 Nameplate....................................................................27
5Construction and function..................................................28
5.1 Brief description...........................................................28
5.2 Controller .....................................................................29
5.3 Ink cartridge.................................................................30
5.4 SmartCard Functionality..............................................31
5.5 SmartCard Functions...................................................32
5.6 System versions...........................................................33
5.7 Flexible Bracket (Flexbracket) .....................................35
5.8 Cover ...........................................................................36
5.9 Scope of delivery .........................................................38
6Transport, packaging and storage.....................................38
6.1 Safety notes on transport.............................................38
6.2 Symbols on packaging.................................................39

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6.3 Transport inspection.....................................................39
6.4 Packaging ....................................................................40
6.5 Storage.........................................................................41
6.5.1 Store ink cartridge.........................................42
7Installation and commissioning .........................................43
7.1 Safety notes for installation and commissioning..........43
7.2 Installation....................................................................45
7.2.1 Controller installing.......................................45
7.2.2 Inserting / removing the ink cartridge ...........48
7.3 Commissioning.............................................................50
8Operation ..............................................................................51
8.1 iLOGIK .........................................................................51
8.2 Indicator lights..............................................................52
8.3 Switching on.................................................................53
8.4 Switching off.................................................................53
8.5 User language..............................................................53
8.6 Menu Structure.............................................................54
8.7 Loading print image......................................................58
8.8 Variable input ...............................................................58
8.9 Printing start delay .......................................................58
8.10 To set constant print speed..........................................60
8.11 To set the rotary encoder resolution............................62
8.12 Setting zoom................................................................64
8.13 Print direction...............................................................65
8.14 To set the nozzle rows.................................................66
8.15 Print heading................................................................67
8.16 Resetting ink counter ...................................................68
8.17 Calculate ink content....................................................68
8.18 To rinse the nozzles manually .....................................69
8.19Head temperature........................................................69
8.20 Backup at USB-Stick....................................................70
8.21 Date / Time...................................................................71
8.22 Sensor Internal / External ............................................71
8.23 Internal Pulse / Encoder...............................................72
8.24 IP address und IP mask...............................................73
8.25 Gate-Way- and MAC address......................................74
8.26 Set ink type ..................................................................75
8.27 Select language ...........................................................75
8.28 Web-Interface...............................................................76
8.29 Configurable in- and outputs........................................77
9iDesign...................................................................................78
9.1 Create a print image.....................................................78

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9.2 Load print image to the iJET memory..........................79
10 Faults.....................................................................................80
10.1 Safety...........................................................................80
10.2 Table of faults ..............................................................81
10.3 Trouble shooting tasks.................................................82
10.3.1 Cleaning the ink cartridge.............................82
10.3.2 Rinsing and bleeding the ink cartridge with
the ink activator ............................................83
10.3.3 Air in the cartridge ........................................84
11 Disassembly .........................................................................85
11.1 Safety...........................................................................85
11.2 Disposal.......................................................................86
12 List of accessories and spare parts...................................87
12.1 Ink cartridges ...............................................................87
12.2 Mounting brackets .......................................................91
12.3 Other............................................................................91
13 Appendix...............................................................................94
13.1 Save parameter to a label............................................94
13.2 Flexbracket installation ................................................96
13.3 Cover installation .........................................................99
13.4 Ink chart.....................................................................101
13.5 Software update.........................................................102
13.6 Software upgrade ......................................................103
13.7 HMI-Update................................................................104
13.8 Boot loader update ....................................................105
13.9 Software versions ......................................................106
13.10 USB stick files............................................................106
13.11 Boot loader USB stick files ........................................106
13.12 Boot error messages .................................................107
13.13 Boot-LED messages..................................................108
13.14 Plugs and sockets......................................................109
13.14.1 Sensor........................................................109
13.14.2 Encoder......................................................110
13.14.3 Plug connection for active switched
outputs........................................................111
13.15 Interfaces...................................................................113
13.15.1 Ethernet......................................................113
13.15.2 USB A.........................................................114
13.15.3 Jumper sensor............................................114
13.15.4 Jumper inputs.............................................115
13.16 Mac addresses...........................................................117
13.17 Technical drawings....................................................118

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13.17.1 System unit iJET.........................................118
13.17.2 iJET with mounting bracket ........................119
13.17.3 Control system with Flexbracket and
mounting bracket........................................120
13.18 Operation of ink cartridges.........................................121
13.19 Instruction sheet.........................................................122
13.20 Parameter list.............................................................123
13.21 Declaration of conformity ...........................................125

Art. No.: 72801001
General
Page 7of 127
2 General
2.1 Information on this operating manual
This manual enables safe and effective use of the iJET.
The Operating manual is a component of the device and must be
stored close to the device to be accessible to the staff at all times.
The staff must have read this manual thoroughly and understand
the content before starting any work. Compliance with all safety
notes and instructions given in this manual is a basic prerequisite
to safe operation.
Furthermore, the local accident prevention regulations and general
safety provisions for the area of application of the device are
applicable.
Images in this manual serve to provide a basic understanding and
may differ from the actual device version.
In addition to this manual, the instructions in the annexure on the
components included are also applicable.

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General
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2.2 Explanation of symbols
Safety notes
Safety notes are identified by symbols in this manual. The safety
notes are preceded by mnemonics signifying the severity of the
hazard.
It is imperative to observe the safety notes and to act with
awareness to avoid accidents, injury to persons and material
damage.
DANGER!
… points out an imminent dangerous situation
leading to death or severe injuries unless avoided.
WARNING!
… points out a potentially dangerous situation
which may lead to death or severe injuries unless
avoided.
CAUTION!
… points out a possibly dangerous situation which
may lead to slight or minor injuries unless avoided.
CAUTION!
… points out a possibly dangerous situation which
may lead to material damage unless avoided.
Tips and recommendations
NOTE!
… points out useful tips and recommendations as
well as information to ensure effective and trouble-
free operation
Result

… refers to a result, following an action by the
operator.
Reference

… refers to a chapter or document.

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General
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Special safety notes
The following symbols are used in safety notes to draw attention to
a specific danger.
… indicates hazards due to electrical power. Non-
observance of the safety notes poses a danger of
severe or fatal injuries.

Art. No.: 72801001
General
Page 10 of 127
2.3 Limitation of liability
All the information and instructions in this manual were compiled in
consideration of the current standards and provisions, latest
technology and our many years of know-how and experience.
The manufacturer is not liable for damages resulting from:
ignoring the manual
improper use
use of untrained staff
arbitrary modifications
technical alterations
use of unapproved spare parts
The actual scope of delivery may differ from the explanations and
illustrations provided herein in the case of special designs,
additional order options or after recent technical changes.
The obligations agreed upon in the supply agreement, the general
terms and conditions, the manufacturer’s delivery terms and the
statutory provisions applicable at the time of conclusion of the
contract are applicable.
We reserve the right to make technical updates in the course of
improvements to the performance characteristics and on-going
development.
2.4 Copyright
This manual is copyright protected and intended for internal use
only.
Access to the manual by third parties, any form of duplication –
fully or in part –as well as utilisation and/or submission of the
content is not permitted without the written consent of the
manufacturer, except for internal use.
Offenders will be liable for damages. Rights to further claims are
reserved.
2.5 Warranty
The warranty terms are specified in the General Terms and
Conditions of the manufacturer.