Simu Simudrive sd510 User manual

EN 1/28

CONTROL BOX

SIMUDRIVE SD510

5136983C

EN - READ THIS NOTICE

CAREFULLY BEFORE USE

1.1 Caution – Important safety instructions

For reasons of personal safety, it is important to follow all the instructions, as incorrect installation can lead

to serious injury. The control box must be installed and adjusted by a professional motorization and building

automation installer, in compliance with the regulations of the country in which it is going to be used.

The installation and user manual must be given to the end user, explicitly stating that installation, adjustment

and maintenance of the motorization must be performed by a professional motorization and building

automation installer.

1.2 Introduction

This control box is designed to control three-phase SIMU motors (<1250W) roll-up or sectional doors in

commercial or industrial use.It is provided with 3 push buttons (open / close / stop).

A LED screen allows to check and detect any operating anomalies in the control unit or on the connected

devices. This product, installed according to these instructions, complies with EN 12453 et EN 12445.

These instructions are especially designed to ensure the safety of property and people.

1.3 Safety instructions relating to installation

WARNING! An incorrect installation or improper use of the product can cause damages to people,

animal or things.

• Scrap packing materials (plastic, cardboard, polystyrene etc.) according to the provisions set out by

current standards. Keep nylon or polystyrene bags out of children’s reach.

• Keep the instructions together with the technical brochure for future reference.

• This product was exclusively designed and manufactured for the use specied in the present documentation.

Any other use not specied in the documentation could damage the product and be dangerous.

• SIMU declines all responsibility for any consequences resulting from improper use of the product, or use

which is di󰀨erent from that expected and specied in the present documentation.

• Do not install the product in explosive atmosphere.

• The installation must comply with the provisions set out by the country in which it is going to be used.

• Disconnect the electrical power supply before carrying out any work on the installation. Also disconnect

any bu󰀨er batteries, if tted.

• The actuating member of a biased-o󰀨 switch is to be located within direct sight of the driven part but away

from moving parts. It is to be installed at a minimum height of 1,5 m and not accessible to the public.

• For door and gate motors tted with emergency opening/closing controls, switches must not be positioned

higher than 5 feet above ground level.

• If the drive is tted with a manual release, install its actuating member at a height less than 1,8 m.

• Fit an omnipolar or magneto-thermal switch on the main power supply, having a contact opening distance

equal to or greater than 3mm.

• Make sure that there is no crushing between the driven part and the surrounding xed parts due to the

opening movement of the driven part.

SAFETY INSTRUCTIONS

SIMU S.A.S. au capital de 5 000 000 € - Zone Industrielle Les Giranaux - 70100 ARC-LÈS-GRAY - FRANCE - RCS VESOUL B 425 650 090 - SIRET 425 650 090 00011 - n° T.V.A CEE FR 87 425 650 090

2/28

• Check that a di󰀨erential switch with a 0.03 threshold is tted just before the power supply mains.

• Check that earthing is carried out correctly: connect all metal parts for closure (doors, etc.) and all system

components provided with an earth terminal.

• SIMU declines all responsibility with respect to the automation safety and correct operation when other

manufacturer’s components are used.

• Only use original parts for any maintenance or repair operation.

• Do not modify the automation components, unless explicitly authorized by SIMU.

• Instruct the product user about the control systems provided and the manual opening operation in case

of emergency.

• Do not allow people or children to stay in the automation operation area.

• Keep radio control or other control devices out of children’s reach, in order to avoid unintentional automation

activation.

• The user must avoid any attempt to carry out work or repair on the automation system, and always request

the assistance of qualied people.

• Anything which is not expressly provided for in the present instructions is not allowed.

1.4 Safety instructions relating to use and maintenance

WARNING: Important safety instructions. It is important for the safety of people to follow these instructions.

Save these instructions.

WARNING: The drive has to be disconnected from its power source during cleaning, maintenance and

when replacing parts.

• This system can be used by children aged from 8 years and above and people with reduced physical,

sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or

instruction concerning use of the appliance in a safe way and understand the hazards involved. Children

must not play with the appliance. Cleaning and user maintenance should not be made by children without

supervision.

• Do not allow children to play with xed controls. Keep remote controls away from children.

• Frequently examine the installation for imbalance and signs of wear or damage to cables and springs. Do

not use if repair or adjustment is necessary.

• Watch the motorised installation while it is moving and keep people away until the motorised installation

is fully extended.

• For drives powered by a very low voltage removable power supply, only the power supply provided with

the drive must be used.

• For drives tted with a manual release, operating conditions are given in the drive instructions.

• All wiring has do be done with power o󰀨.

• PCB protective cover has to be placed before powering on.

EN 3/28

1.5 Risk prevention

Risk areas : measures to be taken to eliminate risks

Installation which cannot lift a person or a child Installation which could lift a person or a child

Areas to protect Areas to protect

• Risk of crushing between the ground and the lower

edge of the door during closing.

Solution :

• Obstacle detection using safety edge solution and

photocells.

Warning : in the case of not self-tested photocells,

they must be checked every 6 months.

• Risk of crushing between the ground and the lower

edge of the door during closing.

• Risk of jamming between the case and the door.

• Risk of jamming between guides and door.

Solution :

• Photocells ( connection on not self-tested input to

check every 6 months )

• Obstacle detection on the top with self-tested

photocells.

DESCRIPTION OF SIMUDRIVE SD510 CONTROL BOX

2.1 Reference

DESIGNATION REF.

SIMUDRIVE SD510 2008779

2.2 Technical datas

- Three-phase supply :

• 230V 3~ 50/60Hz

• 380-415V 3N~ 50/60Hz

- Maximum power : 1250W

-Accessories power :

24Vdc / 0.5A - 230Vac / 250mA

-Ambient working temperature:

+5°C +40°C

- Protection index: IP54

- Dimensions : 262 x 193 x 100 mm

- Weight : 3.2 kg

4/28

2.3 Board layout

Protective cover : To be used for any handling with power on (settings).

SW1: 230-400: Supply voltage conguration.

and buttons: Navigator menu buttons.

F1: Slow blow fuse 0.8A high breaking capacity / Transformer primary winding protection (H.B.C: High breaking

Capacity / 1500A mini).

F2: Slow blow fuse 0.8A / 24 Vdc output protection .

AFF.1: Display shows the operating phase.

AFF.2: Display indicates errors if any, otherwise indicates door position.

EN 5/28

B1: Motor encoder output (not used) , End limit contact.

B2: 3 command input (CMD1, CMD2, AUX) , Stop.

B3: Safety edge inputs.

B4: Photocell inputs and 24Vdc 20% / 0.5A global outputs.

B5: Auxiliary outputs

Low power (dry contact). Switchable maximum current: 0.8A at 230Vac or 1.6A at 24Vdc.

2 auxiliary power outputs (dry contact). Maximum voltage and current for change-over switching: 400Vac / 1A

B6: Power supply

B7: Motor output

Led 1 & 2: not used

Led 3: O󰀨 if opening limit control input switch is activated

Led 4: O󰀨 if closing limit control input switch is activated

Led 5: O󰀨 if partial limit switch control input is activated

Led 6: O󰀨 if pre-closing limit switch control input is activated

Led 7: On if command 1 control input is activated

Led 8: On if command 2 control input is activated

Led 9: On if auxiliary control input is activated

Led 10: O󰀨 if stop or emergency stop control input is activated

Led 11: O󰀨 if photocell 1 control input is activated

Led 12: O󰀨 if photocell 2 control input is activated

2.4 Description of external programming interface

Red light, error indicator or maintenance.

Blinks to indicate an error (see chapter 4, page 26).

Stay on to indicate the necessity of a maintenance.

To open the door.

To stop the door.

To close the door.

2.5 Compatibility and standard installation diagram

The SD510 control box has been designed to control the SIMU T9 and SIMUBOX three-phase motors as well as to be

used exclusively with the following SIMU accessories: OSE safety edge, cell barrier, reex sensor, signalling light, SA Hz

standard receiver + TSA + remote control, universal key box, unstable key box, inverters.

6/28

Power o󰀨, unscrew the protective cover to access to the PCB.

3.1 Control box supply

•Set up power supply with the switch SW1.

•Connect power supply.

All wiring has to be done with power o󰀨.

POWER SUPPLY CONFIGURATION

3~230V

SW1

POWER SUPPLY CONNECTION

3 ~ 230V

39 40 41 42

L1 L2 L3

POWER SUPPLY CONFIGURATION

3 ~ 400V

SW1

POWER SUPPLY CONNECTION

3 ~ 400V + N

39 40 41 42

L1 L2 L3N

3.2 Motor and safety brake wiring

•Three-phases T9

MOTOR AND CONTROL BOX CONNECTION

U V W

1234

Moteur

Antichute

moteur triphasé

bleu

moteur triphasé

gris

moteur triphasé

rouge

terre

jaune/vert

ﬁn de course 1

violet

ﬁn de course 1

violet

ﬁn de course 2

noir

ﬁn de course 2

noir

sonde thermique

beige

manœuvre de dépannage

bleu

manœuvre de dépannage

marron

sonde thermique

gris

ENCODER

MOTOR

SAFETY CHAIN

OPEN

PARTIAL

PRE

CLOSING

* Connecter ici le ﬁl 8

en cas de moteur

sans manœuvre de dépannage

EN 7/28

•SIMUBOX three-phase

•Connect motor to control box.

•Connection has to be done in a connection box in order not to apply tensile on the cable.

•For a three-phase motor, connect safety brake (compulsory device) in series with motor safety chain and emergency

stop (terminals 5 and 6) and connect end limits (terminals 7/8/9).

• Refer to the motor instruction manual for end limits wiring : wires 1/2 from the motor can correspond to opening or

closing end limits depending on motor installation (same as wires 3/4).

• Connect an external stop button. Otherwise, use a shunt between 18 and 19. Motor won’t work if STOP is not

connected.

U V W

1234

Antichute

moteur triphasé

bleu

moteur triphasé

gris

moteur triphasé

rouge

terre

jaune/vert

fin de course 1

violet

fin de course 1

violet

fin de course 2

noir

fin de course 2

noir

sonde thermique

beige

sonde thermique

gris

ENCODER

MOTOR

SAFETY CHAIN

OPEN

PARTIAL

PRE

CLOSING

U V W Fdc

Fdc

Secu

Mot

Secu

Mot

U V W Fdc

Fdc

Secu

Mot

Secu

Mot

8/28

3.3 Checking motor rotation

Replace the PCB protective cover before powering on.

Press and hold the key « up »

to open the door.

Press and hold the key « down »

to close the door.

If the operation is reversed, power o󰀨 the product and reverse the motor’s power supply.

3.4 End limit settings

The control box is now in dead man mode. Set up end limits with up and down buttons.

Check end limit leds lighting.

KEY SWITCH CONNECTION

Check the rotation direction. If the axis rotates in the opposite direction to the desired one:

• Stop the movement immediately.

• Turn o󰀨 power.

• Reverse 13 and 15 on terminal block B2.

• Switch on the system again and repeat the rotation direction check operation.

Description Reference

UNIVERSAL KEY SWITCH 9012888

All wirings have to be done with power off.

EN 9/28

SAFETY ACCESSORIES WIRING

Connections

B3 OPTICAL SAFETY EDGE

22 BROWN

23 GREEN

24 WHITE

5.1 Optical safety edge wiring

SIMU advices about safety.

KIND OF DOOR

OPERATIN

MODE

SHUTTER WHICH CANNOT

LIFT A PERSON

SHUTTER WHICH CAN

LIFT A PERSON

MAINTAINED PRESSURE No accessories required. No accessories required.

MIXED No accessories required. 2 sets of self-tested photocells in up position.

IMPULSE/AUTOMATIC

• safety edge.

• 2 sets of photocells in down

position.

• flashing light if there is an

access to the road.

• safety edge.

• 2 sets of photocells in down position.

• 2 sets of self-tested photocells in up position.

• flashing light if there is an access to the road.

5.2 Photocell wiring

5.2.1 In the case of a shutter which cannot lift a person

2 sets of not self-tested photocells in down position.

When photocells are not self-tested, they must be checked every 6 months.

Connections

B4:25 RX1:3

B4:26 RX1:5

B4:27 RX2:3

B4:28 RX2:5

B4:29 TX1:1

B4:29 RX1:1

B4:30 TX1:2

B4:30 RX1:2

B4:31 RX2:1

B4:31 TX2:1

B4:32 TX2:2

B4:32 RX2:2

BLUE

DARK

BLUE

BROWN

GREEN

DARK

BLUE

DARK

BLUE

DARK

BLUE

GREEN

OUTPUT

Description Reference

Cell Master Pro Bitech 5115929

10/28

5.2.1 In the case of a shutter which can lift a person

2 sets of not self-tested photocells in down position.

When photocells are not self-tested, they must be checked every 6 months.

2 sets of self-tested photocells in up position.

Connections

B3:20 RX1:3

B3:21 RX2:5

B4:29 TX1:1

B4:29 RX1:1

B4:30 TX1:2

B4:30 RX1:2

B4:31 TX2:1

B4:31 RX2:1

B4:32 TX2:2

B4:32 RX2:2

B4:30 TX1:2

B4:30 RX1:2

B4:31 RX2:1

B4:32 TX2:2

B4:32 RX2:2

RX1:5 RX2:3

BLUE

DARK

BLUE

BROWN

GREEN

DARK

BLUE

DARK

BLUE

DARK

BLUE

BLACK

GREEN

OUTPUT

Description Reference

Cell Master Pro Bitech 5115929

Connections

B5:34 B4:29

B5:34 B4:31

B5:33 TX1:1

B5:33 TX2:1

B4:25 RX1:3

B4:26 RX1:5

B4:27 RX2:3

B4:28 RX2:5

B4:29 RX1:2

B4:30 TX1:2

B4:30 RX1:1

B4:31 RX2:2

B4:32 TX2:2

B4:32 RX2:1

BLUE

BLUE BLUE

BROWN

BLACK

GREEN

RED

BLACK

GREEN

Description Reference

Cell Master Pro Bitech 5115929

EN 11/28

FIRST POWER UP

Eclairage de zone

Charge max 200W

(2x100W)

5.3 Flashing light wiring

Description Reference

Orange ashing light 9019453

Wiring in 24 Vdc

Connections

B4 : 32 B5 : 37

B5 : 38 J2:1

B4 : 31 J2:2

Congure the High power output 2 :

Flashing output J2 = 04

5.4 Lighting wiring

Congure the high power output 1 :

• Flashing output, J1 = 04

• J4=02 (expert mode needed : see

chapter 4 p.18)

If a ashing light is also connected

place its switch on « FLASH »

200W maximum

(2x100W)

When all wirings are done, replace the protective cover before powering on.

6.1 Display

The 2 digits on the left

display the current phase :

The 2 digits on the right display :

-The default if there is one

-The door position in other case

OPERATING PHASE DISPLAY

Waiting for a command AC

Total internal opening

(complete opening phase with priority to inside panel) OU

Total external opening

(complete opening phase with priority to outside panel) OE

Closing (Closing phase in progress) FE

Waiting to close

(Door open, on standby for closing) AF

Reopening after safety close detection LO

Reclosing after safety open detection LF

DOOR POSITION DISPLAY

Door is opened

Door is neither opened or closed

Door is closed

12/28

6.2 First power up procedure

Motor rotation direction has to be checked and the end limits have to be set.

If ATEE error code appears, check end limit wiring (7-8-9), motor safety chain wiring (5-6), stop wiring (18/19) as well

as front face button wiring (CM1).

Move the door in main-

tained pressure mode until

the downward end limit.

Open the door with 1 impulse the door goes to

the upward end limit.

Note that pushing on any button will stop the door.

Close the door with 1 impulse the door goes to

the downward end limit.

Note that pushing on any button will stop the door.

Safety edge configuration

01 : Resistive 8.2kohms

02 : Optical

03: Pneumatic

For mixed mode,

validate directly.

EN 13/28

6.3 Button and display operation

Changes have to be done when the curtain is closed.

Example to modify d1 parameter in « 03 »

14/28

6.4 End limit self learning

Use self-learning if you want to change closed and opened position or learn new operation time. Before starting self-

learning process, the installation has to be nished (door installed).

Current phase

and error display

The door opens

until the upward end limit.

The door closes

until the downward end limit.

EN 15/28

Below tables show pre-programmed parameters. To modify them, refer to 6.3 paragraph (page 13). To make a more

advanced programming, refer to Expert parameters (page 18).

7.1 Generic parameters

d0 GENERIC PARAMETERS

Parameters Value Impulse 2BP Mixed Automatic

d1 Operating mode

00 Deadman

01 Mixed (automatic open / deadman close) X

02 Impulse open and close X X

d2 AUX Command

conguration

00 Step by step command X

01 Partial / complete opening selection for CMD1

02 Partial open command X

03 Tra󰀩c management external command

04 Input photocell blanking X

05 Automatic interlocking input

d3 Closing on

photocell activation

On Closing after photocell activation X

OF No closing after photocell activation X X

d4 Closing on timer

end

On Closing after end of the timer

OF No closing after end of the timer X X X

d5 With or without

clock system

On With clock system

OF Without clock system X X X

d6 Number of closing

attempts

00 to

50 Closing attempts 03 00 03

d1 : Operating mode is preprogrammed during 1st power up procedure. It can be changed in deadman, mixed or

impulse. This mode is allowed only with necessary security devices.

d2 : Step by step command allows to control the shutter from a SIMU remote control (installation of the SAHz

receiver below).

Connection of SIMU radio receiver:

OUTPUT

24 VDC

Description Reference

SA Hz standard receiver 2006380

Connections

B2:16 Receiver : 3

B2:17 Receiver : 4

B4:29 Receiver : 1

B4:30 Receiver : 2

SETTINGS IN LEVEL 1

16/28

d3 : Possibility to program closing on cell-activation. This mode is only allowed with necessary security devices.

d4 : Shutter can close automatically after a dwell-time. This mode is only allowed with necessary security devices. In

this case, check tA in t0 menu:

t0 TIMER PARAMETERS

Parameters Value Impulse 2BP Mixed Automatic

tF Opening / closing timer 00 00 second to 4.0 minutes 1.0 1.0 30

tA Re-closing timer 01 00 second to 4H00 10 10 05

tU Warning timer before starting 02 00 second to10 seconds 03 03 03

SETTING TIME ta PROCEDURE

Between 0 sec and 1 min press the button or

to increase or decrease the timer by 1s.

Between 1 min and 10 min press the button or

to increase or decrease the timer by 5s.

Between 10 min and 1 hour press the button or

to increase or decrease the timer by 10 s.

Between 1hour and 4 hour press the button or

to increase or decrease the timer by 10 min.

EN 17/28

7.2 Input parameters

In the mixed mode, safety devices are not compulsory. As a result, input parameters can only be changed in expert

mode (chapter 4).

E0 INPUT PARAMETERS

Parameters Value Impulse 2BP Mixed Automatic

E1 Photocell 1 input EXPERT MODE to modify

Safety input

on CLOSING

without self-test

with complete

reopening

Inactive

Safety input

on CLOSING

without self-test

with complete

reopening

E2 Photocell 2 input EXPERT MODE to modify

Safety input

on CLOSING

without self-test

with complete

reopening

Inactive

Safety input

on CLOSING

without self-test

with complete

reopening

E3 8.2k safety edge

input conguration

00 Inactive

Programmed during 1st installation procedure

01 8.2k safety edge only

02 Air pressure safety edge without 8.2k

03 Air pressure safety edge with 8.2k

04 Pass-door function

E4 8.2k safety edge

function

01 Safety input on CLOSING with COMPLETE re-

opening X X X

02 Safety input on CLOSING with 2 SECONDS re-

opening

E5 OSE safety edge

function

00 Inactive

Programmed during 1st installation procedure

01 Safety input on CLOSING with COMPLETE re-

opening

02 Safety input on CLOSING with 2 SECONDS re-

opening

E6 End limit type

00 Mechanical end limit

Programmed during 1st installation procedure

01 Electronic end limit

02 No end limit

Radio channel

reaction during

opening

EXPERT MODE to modify Reverse

EH Function not used

EJ Function not used

In the case of a shutter which can lift a person, the 5 safety accessories have to set like this :

•

Bottom photocells are connected on safety edge input : program E3 on 02 (air pressure safety edge without 8.2k).

•

Top photocells are self-tested : program E1 and E2 on 04 (cf Chapter 4 to go in expert mode)

18/28

7.3 Output parameters

J0 OUTPUT PARAMETERS

Parameters Value Impulse 2BP Mixed Automatic

J1 High power output 1

function

00 Electric strike door release

01 Electromagnetic door lock

02 Brake contact NO X X X

03 Brake contact NC

04 Flashing output

05 Door closed indication

J2 High power output 2

function

00 Electric strike door release X

01 Electromagnetic door lock

02 Brake contact NO

03 Brake contact NC

04 Flashing output X X

05 Door closed indication

J3 Function not used

J5 Warning before starting

00 No warning before starting

01 Warning before start closing only X

02 Warning before start opening and closing X X

J6 Low power output 1

function

00 Alarm

01 Timer

02 Door position X

03 Self-test output NC

04 Self-test output NO

05 Automatic interlocking output

06 Buzzer output

07 Service point output

08 Service point output + deadman operating

09 Opened door indication X X

10 Closed door indication

11 Function not used

12 Function not used

JE Red tra󰀩c lights ashing

conguration EXPERT MODE to modify Red lights are ashing on the two way

JF Red light waiting

command conguration EXPERT MODE to modify Red lights are o󰀨 during waiting command

phase

J2 : in impulse mode, change it in 04 to make the signaling light working.

8.1 Expert level activation

EXPERT LEVEL PARAMETERS

EN 19/28

8.2 Expert parameters

d0 GENERIC PARAMETERS

Parameters Value Impulse 2BP Mixed Automatic

d1 Operating mode

00 Deadman

01 Mixed (automatic open / deadman close) X

02 Impulse open and close X X

d2 AUX Command

conguration

00 Step by step command X

01 Partial / complete opening selection for CMD1

02 Partial open command X

03 Tra󰀩c management external command

04 Input photocell blanking X

05 Automatic interlocking input

d3 Closing on photocell

activation

On Closing after photocell activation X

OF No closing after photocell activation X X

d4 Closing on timer end

On Closing after end of the timer

OF No closing after end of the timer X X X

d5 With or without clock

system

On With clock system

OF Without clock system X X X

d6 Number of closing

attempts 00 to 50 Closing attempts 03 00 03

20/28

E0 INPUT PARAMETERS

Parameters Value Impulse 2BP Mixed Automatic

E1 Photocell 1

input

00 Inactive X

01 OPEN safety input without self-test with COMPLETE re-closing

02 OPEN safety input without self-test with 2 SECONDS re-closing

03 OPEN safety input with self-test with COMPLETE re-closing

04 OPEN safety input with self-test with 2 SECONDS re-closing

05 CLOSE safety input without self-test with COMPLETE re-opening X X

06 CLOSE safety input without self-test with 2 SECONDS re-opening

07 CLOSE safety input with self-test with COMPLETE re-opening

08 CLOSE safety input with self-test with 2 SECONDS re-opening

E2 Photocell 2