Weco Cruiser 150TP User manual

Cod.006.0001.0206
09/05/2023 v1.0
Cruiser 150TP
Instruction manual
ENG
Translation of original instructions

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INDEX
1 INTRODUCTION.......................................................................................................................................... 4
1.1 INTRODUCTION.......................................................................................................................................... 5
2 INSTALLATION ........................................................................................................................................... 5
2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK...................................................................... 5
2.2 FRONT PANEL............................................................................................................................................. 6
2.3 REAR PANEL............................................................................................................................................... 6
2.4 PREPARING FOR MMA WELDING............................................................................................................. 7
2.5 PREPARING FOR TIG WELDING ............................................................................................................... 8
3 COMMISSIONING ....................................................................................................................................... 9
3.1 USER INTERFACE ...................................................................................................................................... 9
3.2 WELDING PARAMETERS ......................................................................................................................... 10
4 TECHNICAL DATA .................................................................................................................................... 11
5 SPARE PARTS .......................................................................................................................................... 13
6 ELECTRICAL DIAGRAM .......................................................................................................................... 15
6.1 Cruiser 150TP ............................................................................................................................................ 15

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1 INTRODUCTION
IMPORTANT!
This handbook must be consigned to the user prior to installation and commissioning of the unit.
Read the “General prescriptions for use” handbook supplied separately from this handbook before
installing and commissioning the unit.
The meaning of the symbols in this manual and the associated precautionary information are given in
the “General prescriptions for use”.
If the “General prescriptions for use” are not present, it is mandatory to request a replacement copy
from the manufacturer or from your dealer.
Retain these documents for future consultation.
LEGEND
DANGER!
This pictogram warns of danger of death or serious injury.
WARNING!
This pictogram warns of a risk of injury or damage to property.
CAUTION!
This pictogram warns of a potentially hazardous situation.
INFORMATION
This pictogram gives important information concerning the execution of the relevant operations.
 Thissymbolidentiesanactionthatoccursautomaticallyasaresultofapreviousaction.
 Thissymbolidentiesadditionalinformationorareferencetoadi󰀨erentsectionofthemanual
containing the associated information.
§ Thissymbolidentiesareferencetoachapterofthemanual.
*1 The symbol refers to the associated numbered note.
NOTES
Theguresinthismanualarepurelyguidelineandtheimagesmaycontaindi󰀨erenceswithrespectto
theactualequipmenttowhichtheyrefer.

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1.1 INTRODUCTION
Cruiser150TPisanadvancedinverterpowersourcecharacterizedbyarobustandreliableindustrial
construction.
ItisrecommendedforMMAweldingandTIGDCapplicationsprovidingexcellentarccharacteristics.
Cruiser150TPisidealforoperationsonsitelikebasicmaintenanceandbuildingconstruction.
Abuilt-inTotalProtectionDevicesavestheinvertercomponentsfromovervoltageandmakestheunit
suitableforusewithunstablepowersupplyandmotor-generators.
FactoryoptimizedHotStart,ArcForceandAntiStickingallowaneasyandexcellentqualitywelding
usingelectrodesupto3.25mmdiameter.
InTIGDC,Pulseselectionisincluded,makingCruiser150TPuniqueinitsrange.
LiftStartfunctionguaranteesarcignitionwithoutdamagingthetungstenelectrode.
2 INSTALLATION
DANGER!
Lifting and positioning
Read the warnings highlighted by the following symbols in the “General prescriptions for use”.
2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK
Thecharacteristicsofthemainspowersupplytowhichtheequipmentshallbeconnectedaregivenin
thesectionentitled“4TECHNICALDATA”onpage11.
Connect/disconnectthevariousdeviceswiththemachineswitchedo󰀨.

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2.2 FRONT PANEL
1 2
○ Positivepoleweldingsocket[Part.1].
○ Negativepoleweldingsocket[Part.2].
2.3 REAR PANEL
1 32
○ WarningLEDforovercutprotectiontriggering.Incaseofover-voltageinthesupplyline,thesup-
plytothepowersourceiscuto󰀨.Theovercutprotectionprotectselectronicpartsofthemachine
againstdamagecausedbyvoltagesurges[Part.1].
○ WeldingpowersourceON/OFFswitch[Part.2].
○ Powercable[Part.3].
• Totallength(includinginternalpart):3.0m
• Numberandcrosssectionofwires:3x2.5mm2
• Powerplugtype:Schuko

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2.4 PREPARING FOR MMA WELDING
1. SettheweldingpowersourceON/OFFswitchto“O”(unitde-energized).
2. Plugthepowercableplugintoamainssocketoutlet.
3. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.
4. Insert the electrode in the electrode holder.
5. Connecttheelectrodeholdercabletotheweldingsocketbasedonthepolarityrequestedbythe
typeofelectrodeused.
6. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.
7. Connecttheearthclamptotheworkpiecebeingprocessed.
DANGER!
Electric shock hazard!
Read the warnings highlighted by the following symbols in the “General prescriptions for use”.
8. SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).
9. Selectthefollowingweldingmodeontheuserinterface:MMA
 Thesystemisreadytostartwelding.
10.Settherequiredweldingparametervaluesontheuserinterface.
Thesystemisreadytostartwelding.
Preparing for MMA (polarity to basic electrode)
REAR VIEW FRONT VIEW

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2.5 PREPARING FOR TIG WELDING
1. SettheweldingpowersourceON/OFFswitchto“O”(unitde-energized).
2. Plugthepowercableplugintoamainssocketoutlet.
3. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.
4. Insert the electrode in the TIG torch.
5. Connectthetorchplugtotheweldingsocketonthebasisofthepolarityrequiredbythetypeof
electrode in question.
6. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.
7. Connecttheearthclamptotheworkpiecebeingprocessed.
8. SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).
9. Selectthefollowingweldingmodeontheuserinterface:DCTIG
 Thismodelofweldingmachinehasnotbeenprovidedeitherwiththecontrolforgasow(sole-
noidvalve)orwiththetorchbutton.
Thesystemisreadytostartwelding.
LIFT-ARC WELDING
1. Openthetorchvalvetoletthegasout.
2. Touchtheworkpiecewiththetorchelectrode.
3. Slowlyliftthetorchtostrikethearc.
TheWELDINGCURRENTreachesthepresetvalue.
4. Quicklymovethetorchclearoftheworkpiecetoextinguishtheweldingarc.
5. Closethetorchvalvetointerruptthegasow.
Preparing for TIG (polarity for tungsten electrode)
REAR VIEW FRONT VIEW

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3 COMMISSIONING
3.1 USER INTERFACE
ON
5
20
40
60 10 0
12 0
14 0
A
80
15 0
ON
5
20
40
60 10 0
12 0
14 0
A
80
15 0
SEL1
POT1
L2 L1
CODE SYMBOL DESCRIPTION
L1 ThisLEDilluminatestoconrmthepresenceofpowerontheoutputsockets.
L2
Overheating alarm
Indicatestrippingoftheweldingpowersourcethermalprotection.
Leavetheunitrunningsothattheoverheatedcomponentscoolasrapidlyaspossible.
Whentheunithascooled,theweldingpowersourcewillresetautomatically.
• Makesurethatthepowerrequiredbytheweldingprocessislowerthanthemaximumrated
poweroutput.
• Checkthattheoperatingconditionsareincompliancewiththeweldingpowersourcedata
platespecications.
• Checkforthepresenceofadequateaircirculationaroundtheweldingpowersource.
POT1 Thepotentiometersetsthevalueofthefollowingparameter:WELDINGCURRENT
SEL1
Theselectorsetstheweldingmode.
MMA
PULSED DC TIG
TIG DC CONTINUOUS

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3.2 WELDING PARAMETERS
PARAMETER MIN. DEFAULT MAX. NOTES
WELDINGCURRENT(MMA) 5 A -140 A
WELDINGCURRENT(TIG) 5 A -150 A
PULSED CURRENT FREQUENCY 100Hz TIGonly,setbythemanufacturer.
HOT-START 50 % Set by the manufacturer.
ARC FORCE 50 % Set by the manufacturer.

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4 TECHNICAL DATA
Directives applied
Wasteelectricalandelectronicequipment(WEEE)
Electromagneticcompatibility(EMC)
Lowvoltage(LVD)
Restrictionoftheuseofcertainhazardoussubstances(RoHS)
Construction standards EN 60974-1; EN 60974-10 Class A
Conformity markings
EquipmentcompliantwithEuropeandirectivesinforce
Equipmentsuitableinanenvironmentwithincreasedhazardofelectricshock
EquipmentcompliantwithdirectiveWEEE
EquipmentcompliantwithdirectiveRoHS
Supply voltage 1x230Va.c.±15%/50-60Hz
Mains protection 16 A Delayed
Zmax
ThisequipmentcomplieswithIEC61000-3-12providedthatthemaximumpermissi-
blesystemimpedanceislessthanorequalto27mΩattheinterfacepointbetween
theuser’ssupplyandthepublicsystem.Itistheresponsibilityoftheinstalleroruser
oftheequipmenttoensure,byconsultationwiththedistributionnetworkoperatorifne-
cessary,thattheequipmentisconnectedonlytoasupplywithmaximumpermissible
systemimpedancelessthanorequalto27mΩ.
Dimensions ( L x D x H ) 310x120x215mm
Weight 4.4kg
Insulation class B
Protection rating IP23S
Cooling AF:Air-overcooling(fanassisted)
Static characteristic MMA Droopingcharacteristic
TIG Droopingcharacteristic
Current and voltage adjustment
range
MMA TIG
10A/20.4V-140A/25.6V 10A/10.4V-150A/16.0V
Welding current /
Working voltage
35%(40°C) 140A/25.6V 150A/16.0V
60%(40°C) 110A/24.4V 115A/14.6V
100%(40°C) 100A/24.0V 100A/14.0V
Maximum input power
35%(40°C) 5.6kVA 4.1kVA
60%(40°C) 4.5kVA 3.1kVA
100%(40°C) 3.9kVA 2.5kVA
Maximum supply current
35%(40°C) 24.3 A 17.8 A
60%(40°C) 19.2 A 13.2 A
100%(40°C) 17.0 A 10.9 A
Maximum e󰀨ective supply
current
35%(40°C) 14.3 A 10.5 A
60%(40°C) 14.9 A 10.2 A
100%(40°C) 17.0 A 10.9 A
No-load voltage (U0)94V
Reduced no-load voltage (Ur)-11V

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Power source e󰀩ciency E󰀩ciency(140A/25,6V):85,5%
No-Loadconditionpowerconsumption(U1=230Va.c.):13,3W
Essential raw materials
Accordingtotheinformationprovidedbyoursuppliers,thisproduct
doesnotcontainessentialrawmaterialsinquantitiesgreaterthan1g
percomponent.

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5 SPARE PARTS
11 1089
4
7
6
5
1
2
3
16
15
14
12
13
17
21
18
6
20
24
25
23 22
19

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N° CODE DESCRIPTION
1005.0001.0002 BELT
2011.0000.0021 COVERPLATE
3015.0001.0001 HEATSINKL=107mm
4015.0001.0002 HEATSINKL=50mm
5050.0006.0001 POWER BOARD
6012.0001.0000 INTERNAL FRAMEWORKS
7050.0002.0018 LOGIC BOARD
8013.0015.0202 FRONT LABEL
9021.0001.1022 FIXED SOCKET
10 012.0001.0150 FRONT PLASTIC PANEL
11 014.0002.0000 KNOB WITH CUP AND INDICATOR
12 012.0001.0007 LOWERCOVER
13 040.0003.1080 TERMAL SWITCH 80° C
14 045.0006.0002 COPPER BRACKET
15 015.0001.0027 HEATSINKL=75mm
16 032.0002.2403 ISOTOP DIODE
17 050.0001.0043 OVERCUTBOARD
18 003.0002.0001 FAN(150TP)
003.0002.0002 FAN(150TPPLUS)
19 011.0006.0031 HANDLE
20 010.0006.0004 REAR PLASTIC PANEL
21 045.0000.0007 CABLE CLAMP
22 045.0002.0001 NEOPRENE CABLE
23 040.0001.0004 BI-POLE SWITCH
24 010.0007.0005 PLANAR TRANSFORMER
25 045.0005.0003 SHUNT

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6 ELECTRICAL DIAGRAM
6.1 Cruiser 150TP
L
N
PE
MARRONE-BROWN
BLU-BLUE
GIALLO_VERDE-YELLOW_GREEN
MARRONE-BROWN
MARRONE-BROWN
NERO-BLACK
NERO-BLACK
INTERRUTTORE
MAINS SWITCH
230V
AC 50Hz
050.000X.0110
PANNELLO FRONTALE
FRONT CARD
VENTILATORE
FAN
T>Tmax
+
-
ROSSO-RED
050.000X.0043
NERO-BLACK
2X MARRONE-BROWN
1 2
CN4 10VFLAT
321 4 9 108765
NERO-BLACK
FLAT 10V
7810 9 1456 23
4
31 2 65
CN2
ROSSO-RED
CN1
12
MORS1
231
PZ3 PZ4
PZ6PZ5
050.000X.0001
J3
J4
GRIGIO-GREY
NERO-BLACK
ROSSO-RED
J8
J9
MARRONE-BROWN MARRONE-BROWN BLU-BLUE
J7
J6
J5J1 J2

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Cod.006.0001.0206
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