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Weider 8507 User manual

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USER'S MANUAL
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts,
please call:
Or write:
ICON Health & Fitness Ltd.
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS11 8J
UK
email: [email protected]
Model No. WEEMSY87010
Serial No.
Write the serial number in the
space above for future reference.
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
Serial Number Decal (Under Seat)
Class HC Fitness Product
08457 089 009
www.weiderfitness.com
Visit our website at
w
2
TABLE OF CONTENTS
IMPORTANTPRECAUTIONS .................................................................2
BEFOREYOUBEGIN .......................................................................3
ASSEMBLY ...............................................................................4
ADJUSTMENT ............................................................................16
TROUBLE-SHOOTINGANDMAINTENANCE ...................................................19
CABLEDIAGRAMS ........................................................................20
PARTLIST ...............................................................................22
EXPLODEDDRAWING .....................................................................23
ORDERINGREPLACEMENTPARTS ..................................................BackCover
Note: A PART IDENTIFICATION CHART is attached to the centre of this manual. Remove the PART IDENTIFI-
CATION CHART before beginning assembly.
IMPORTANT PRECAUTIONS
WARNIN : To reduce the risk of serious injury, read the following important precau-
tions before using the training system.
1. It is the responsibility of the owner to ensure
that all users of the training system are ade-
quately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
training system.
3. Use the training system only on a level sur-
face. Place a mat beneath the training sys-
tem to protect the floor or carpet.
4. Inspect and tighten all parts often. Replace
any worn parts immediately.
5. Keep children under 12 and pets away from
the training system at all times.
6. Never release the arms, leg lever, lat bar, or
nylon strap while weights are raised. The
weights will fall with great force.
7. Keep hands and feet away from moving
parts. Always wear athletic shoes for foot
protection.
8. Always stand on the foot plate when per-
forming an exercise that could cause the
training system to tip.
9. The training system is intended for use by
only one person at a time; the maximum user
weight is 115 kg (250 lbs.).
10. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
11. Always disconnect the lat bar from the train-
ing system when performing an exercise that
does not use the lat bar.
12. Always lock the weight stack when the train-
ing system is not in use.
13. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
14. The training system is intended for home use
only. Do not use the training system in any
commercial, rental, or institutional
setting.
WARNIN : Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
3
BEFORE YOU BE IN
ASSEMBLED DIMENSIONS:
Height: 196 cm (77 in.)
Width: 99 cm (39 in.)
Length: 122 cm (48 in.)
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Arms
Weight Stack
Backrest
Weight Pin
Thank you for selecting the versatile WEIDER®8507
Training System. The WEIDER®8507 offers an
impressive array of weight stations designed to devel-
op every major muscle group of the body. Whether
your goal is to tone your body, build dramatic muscle
size and strength, or improve your cardiovascular sys-
tem, the WEIDER®8507 will help you to achieve the
specific results you want.
For your safety and benefit, read this manual care-
fully before using the WEIDER®8507 Training
System. If you have additional questions, please call
our Customer Service Department at 08457 089 009.
To help us assist you, please note the product model
number and serial number before calling. The model
number is WEEMSY87010. The serial number can be
found on a decal attached to the WEIDER 8507 (see
the front cover of this manual).
Before reading further, please review the drawing
below and familiarise yourself with the parts that are
labelled.
4
ASSEMBLY
Assembly requires two people. Due to the size
and weight of the training system, assemble it in the
location where it will be used.
•Place all parts of the training system in a cleared
area and remove the packing materials; do not
dispose of the packing materials until assembly is
completed.
• Before beginning, read each assembly step and
look at each drawing carefully.
• For help identifying small parts used in assembly,
refer to the PART IDENTIFICATION CHART
attached to the centre of this manual.
• During assembly, be sure that all parts are orient-
ed as shown in the drawings.
• Tighten all parts as you attach them, unless
instructed to do otherwise.
THE FOLLOWIN TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• two (2) adjustable wrenches
• one (1) phillips screwdriver
• one (1) rubber mallet
• lubricant, such as grease or petroleum jelly,
and soapy water are also required.
To simplify assembly, the following tools are recom-
mended: a socket set, open or closed wrenches, or
ratchet wrenches.
1. Before you begin, make sure that you have
carefully read the instructions at the top of
this page.
Press a 2” Square Outer Cap (88) onto each end
of the Stabiliser (71). Press a 2” Square Outer
Cap onto each side of the Base (4). Press a 2”
Square Inner Cap (27) into the end of the Base.
Insert two 5/16” x 2 1/2” Carriage Bolts (1) up
through the Stabiliser (71). Insert two 5/16” x
2 1/2” Carriage Bolts up through the Base (4).
Slide the indicated end of the Base (4) onto the
5/16” x 2 1/2” Carriage Bolts (1) in the Stabiliser
(71). Tighten a 5/16” Nylon Locknut (3) onto each
Carriage Bolt.
2. Set two Weight Bumpers (19) on the Base (4) as
shown.
Insert the Weight Guides (72) into the Weight
Bumpers (19) and the Base (4). Attach each
Weight Guide to the Base with a 5/16” x 2 3/4”
Bolt (11), two 5/16” Washers (8), two 1/2” x 1/2”
Spacers (65), and a 5/16” Nylon Locknut (3).
1
88
88
88
88
4
1
19
3
8
8
8
11
65
65
72
71
3
127
2
4
5
3. Slide six Weights (25) onto the Weight Guides (72).
Be sure that all of the Weights are turned so the pin
grooves are on the indicated side.
4. Press the 1 1/4” Square Inner Cap (57) into the
Front Upright (42).
Attach the 1” Plastic Stop (64) to the centre hole in
the Stop Bracket (63) with a 5/16” x 1 1/2” Bolt (24)
and 5/16” Nylon Locknut (3).
Attach the Stop Bracket (63) to the Front Upright
(42) with a 5/16” x 2” Bolt (61), 5/16” Washer (8),
and 5/16” Nylon Locknut (3).
Slide the Front Upright (42) onto the two 5/16” x
2 1/2” Carriage Bolts (1) in the Base (4). Thread
two 5/16” Nylon Locknuts (3) onto the Carriage
Bolts. Do not tighten the Nylon Locknuts yet.
3
4
25
72
Pin Grooves
42
1
4
3
61
8
57
64
24
63
3
6
5. Press the Weight Tube Bumper (79) into the end of
the Weight Tube (80). Slide the Top Weight (77)
onto the Weight Tube. Be sure that the pins on the
Weight Tube are resting in the pin grooves under
the Top Weight.
Locate the Short Cable (23). Attach the Short
Cable to the Weight Tube (80) with a 5/16” x 1 1/2”
Bolt (24) and a 5/16” Nylon Locknut (3).
6. Lubricate the insides of the holes in the Top Weight
(77). Slide the Top Weight onto the stack of
Weights (25).
7. Press two 2”
Square
Inner Caps (27) into the Top
Frame (67).
Attach the Top Frame (67) to the Front Upright (42)
with two 5/16” x 2 3/4” Bolts (11), the Support Plate
(6), and two 5/16” Nylon Locknuts (3). Do not tight-
en the Nylon Locknuts yet.
Attach the Top Frame (67) to the Stop Bracket (63)
with a 5/16” x 2 3/4” Bolt (11), 5/16” Washer (8),
and 5/16” Nylon Locknut (3). Do not tighten the
Nylon Locknut yet.
7
5
6
23
77
3
80
79
Lubricate
24
Pins
77
25
8
42
63
3
3
6
11 11
67
27
27
7
8. Attach the upper ends of the Weight Guides (72) to
the Top Frame (67) with the 5/16” x 6” Bolt (74), two
1/2” x 3/4” Spacers (73), and a 5/16” Nylon Locknut
(3).
Tighten all Nylon Locknuts used in steps 4
through 8.
9. Press two 1 3/4”
Square
Inner Caps (44), two 1 1/2”
Square
Inner Caps (32), and two Round Inner Caps
(89) into the Arm Frame (52).
10. Lubricate the upper axle on the Arm Frame (52).
Hold the axle between the two Arm Frame
Bushings (68). Set the Arm Frame Bushings and
the Arm Frame on the welded plate on the Top
Frame (67). Make sure that the Arm Frame is
turned so the bracket is on the side shown.
Place the Arm Frame Bracket (69) over the Arm
Frame Bushings. Attach the Arm Frame Bracket to
the Top Frame with four 1/4” x 1/2” Screws (31) and
1/4” Nylon Jam Nuts (86).
8
9
10
72
67
74
3
73
69 68 Lubricate
67
31
86 Bracket
52
89
52
32
44
8
11. Press a 1 3/4” Square Inner Cap (44) into each end
of an Arm (46).
Apply lubricant to the lower axles on the Arm Frame
(52). Slide an Arm (46) onto one of the axles. Hold
two 1” Retainers (54) and a 1” Round Cover Cap
(55) against the lower end of the axle. The teeth
on the Retainers must bend toward the Round
Cover Cap (see the inset drawing). Tap the
Retainers and Round Cover Cap onto the axle.
Assemble the other Arm (46) to the Arm Frame (52)
in the same manner.
12. Insert the two 4 1/2” “L” Pins (60) down through the
indicated holes in the Arm Frame (52) and the Arms
(46).
13. Wet both Arms (46) with soapy water. Slide a 7 3/4”
Pad (45) onto each Arm.
Slide a Handgrip (12) into the indicated end of a 7”
Handle (47). Insert the Handle into one of the Arms
(46). Attach the Handle with a 5/16” x 2.1/4” Bolt
(33), two 5/16” Washers (8), a 1/2” x 3/8” Spacer
(51), and a 5/16” Nylon Locknut (3).
Attach a 7” Handle (47) to the other Arm (46) in the
same manner.
13
12
11
52
33
45
45
3
88
46
46
47
47
12
49
46
52
60
Bracket
Lubricate Axle
54
55
46
44
44
Axle
54
55
51
9
14. Attach a Large “U” Bracket (56) to one of the Arms
(46) with a 3/8” x 2 3/4” Bolt (70), 3/8” Washer (9),
and 3/8” Nylon Locknut (21). Be sure that the
Swivel Bracket (58) is on the inside as shown.
Do not overtighten the 3/8” Nylon Locknut.
Attach a Large “U” Bracket (56) to the other Arm
(46) in the same manner.
15. IMPORTANT: As you assemble the Long Cable
(66) and the Short Cable (23), refer to the CABLE
DIA RAMS on page 20 of this manual to make
sure that the Cables are properly routed.
Find the end of the Long Cable (66) that does not
have a rubber ball. Insert that end of the Long
Cable up through the indicated opening in the Top
Frame (67).
Lay the Long Cable (66) over a 4 1/2” Pulley (81).
Attach the Pulley inside the Top Frame (67) with a
3/8” x 2 3/4” Bolt (70), two 3/8” Washers (9), the two
1/2” x 1/2” Spacers (65), and a 3/8” Nylon Locknut
(21).
14
15
67
66
70
23
21
9
9
65
81
9
70
46
21
56
56
58
46
9
70
21
10
16. Remove the 3/8” x 1 3/4” Bolt (48), 3/8” Nylon Jam
Nut (5), and 3 1/2” Pulley (15) from the indicated
bracket on the Top Frame (67). Insert the end of the
Long Cable (66) through the bracket and down
through the indicated hole.
Re-attach the 3 1/2” Pulley (15) to the bracket on
the Top Frame (67) with the 3/8” x 1 3/4” Bolt (48)
and 3/8” Nylon Jam Nut (5). Be sure that the Long
Cable is between the Pulley and the top of the
bracket.
17. Wrap the Long Cable (66) around the “V” Pulley
(76). Attach the Pulley and a Large Cable Trap (82)
to the welded bracket on the Top Frame (67) with a
3/8” x 2 1/4” Bolt (50) and 3/8” Nylon Jam Nut (5).
Be sure that the Large Cable Trap is turned to
the indicated position.
18. Note: The 3 1/2” Pulley (15) used in this step is
pre-assembled. It is shown removed for easier
part identification.
Remove the 3/8” x 1 3/4” Bolt (48), the 3/8” Nylon
Jam Nut (5), Cable Trap (59), and the 3.1/2” Pulley
(15) from the Swivel Bracket (58) on the left Arm
(46).
Wrap the Long Cable (66) around the 3 1/2” Pulley
(15). Re-attach the Pulley to the Swivel Bracket
(58) with the 3/8” Nylon Jam Nut (5) and 3/8” x 1
3/4” Bolt (48).
Be sure that the Cable Trap (59) is oriented as
shown.
16
17
18
66 15 48
58
5
66
50
82
76
5
67
66
67
48
Hole
515
46
59