Weider Pro 9545 WESY95450 User manual

USER'S MANUAL
ORDERING REPLACEMENT PARTS
To order replacement parts, write or call:
Consumer Products Distribution
M40 Distribution Park
Loxley Road
Wellesbourne
Warwick
CV35 9JY
Tel: [phone]
Fax: Country Code: (44) 0789-470798
1. The MODEL NUMBER of the product (WESY95450).
2. The NAME of the product (WEIDER®PRO 9545 Home Gym System).
3. The SERIAL NUMBER of the product (see the front cover of this manual).
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the EXPLODED DRAWING and PART LIST
attached to the center of this manual).
Part No. 129382 R0496A © 1996 ICON Health & Fitness, Inc. Printed in USA
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you have
questions, or find that there are
missing or damaged parts, we
will guarantee you complete sat-
isfaction through our Costumer
Service Department.
Please CALL:
0345-089009
or WRITE:
Consumer Products Distribution
M40 Distribution Park
Loxley Road
Wellesbourne
Warwick
CV35 9JY
Model No. WESY95450
Serial No.
Write the serial number in the space
above for reference.
Serial Number Decal (under seat)
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.

23
1—Low Pulley
Station
Make sure that the Long Cable
is under the Weights (not
shown), between the Weight
Selector (48) and the indicated
Weight Bumpers (47)
LONG CABLE (45) ROUTING
2
3
4
47 48
5
6
7
8
9
10—Frame
2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
HOW TO USE THE WEIDER®PRO 9545 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A PART IDENTIFICATION CHART and an EXPLODED DRAWING have been attached to the center of
this manual. Remove them before beginning assembly.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the WEIDER®PRO 9545.
1. Read all instructions in this manual and in
the accompanying literature before using the
PRO 9545.
2. Use the PRO 9545 only on a level surface.
Cover the floor underneath the PRO 9545 to
protect it.
3. Inspect and tighten all parts each time you
use the PRO 9545. Replace any worn or
frayed parts immediately.
4. Keep small children and pets away from the
PRO 9545 at all times.
5. The PRO 9545 is designed to be used by
only one person at a time.
6. When using the butterfly arms, always apply
equal force to both arms. Never attempt to
use the arms separately. Doing so could per-
manently damage the PRO 9545.
7. Remove the lat bar from the high pulley sta-
tion when performing any exercise that does
not use the lat bar.
8. Keep hands and feet away from moving
parts.
9. Always wear athletic shoes for foot protec-
tion.
10. Make sure that the cables remain on the pul-
leys at all times. If the cables bind as you are
exercising, stop immediately and make sure
that the cables are on all of the pulleys.
11. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
12. It is the responsibility of the owner to ensure
that all users of the PRO 9545 are adequately
informed of all warnings and precautions.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.

22
1—High Pulley
2
3
4
5—Weight Selector
SHORT CABLE (44) ROUTING
3
BEFORE YOU BEGIN
Squat Arm
Lat Bar
Press Arm
Weight Stack
Butterfly Arms
Leg
Lever
High Pulley
Station
Handles
Low Pulley Station
Foot Plate
VKR Arm
Assembled Dimensions:
Height: 80 inches
Width: 77 inches
Length: 64 inches
CABLE DIAGRAMS
The cable diagrams below and on page 23 show the proper routing of the Short Cable (44) and the Long Cable
(45). Use the diagrams to make sure that the two Cables are routed correctly. Thank you for selecting the WEIDER®PRO 9545
Home Gym System. The versatile PRO 9545 features
an impressive array of weight stations designed to
develop every major muscle group of the body.
Whether your goal is a shapely figure, dramatic mus-
cle size and strength, or a healthier cardiovascular
system, the PRO 9545 will help you to achieve the
specific results you want.
For your benefit, read this manual carefully before
using the WEIDER®PRO 9545 Home Gym System.
If you have additional questions, please call our
Customer Service Department at 0345-089009. To
help us assist you, please note the product model
number and serial number before calling. The model
number is WESY95450. The serial number can be
found on a decal attached to the PRO 9545 (see the
front cover of this manual).
Before reading further, please look at the drawing
below and familiarize yourself with the parts that are
labeled.

ASSEMBLY
1. Before beginning assembly, make sure that
you have carefully read the information above.
Tap a 2” Outer Cap (15) onto the Base (43).
Tap two 2” Outer Caps (15) onto the Stabilizer
(69). Tap a 2” x 2” Inner Cap (78) into the
Stabilizer.
Attach the Stabilizer (69) to the Base (43) with
two 3/8” x 2 1/2” Bolts (3), two 3/8” Flat Washers
(4), and two 3/8” Jam Nuts (2). Do not fully
tighten the Jam Nuts yet.
2. Insert six 3/8” x 2 3/4” Carriage Bolts (1) up
through the holes in the Stabilizer (69) and the
Base (43).
Attach the VKR Upright (70) to the two indicated
3/8” x 2 3/4” Carriage Bolts (1) in the Stabilizer
(69) with two 3/8” Jam Nuts (2). Do not fully
tighten the Jam Nuts yet.
4
1
2
78
15 2
3
4
69
15
15
43
69
1
1
2
1
70
2
43
Due to the size and weight of the WEIDER®PRO
9545, it should be assembled in the location where it
will be used. Place all parts of the PRO 9545 in a
cleared area and remove the packing materials; do
not dispose of the packing materials until assembly
is completed.
Assembly requires two people. Before beginning,
read each assembly step and look at each drawing
carefully. As you assemble the PRO 9545, make sure
that all parts are oriented exactly as shown in the
drawings. Tighten all parts as you attach them, unless
instructed to do otherwise.
For help identifying small parts, refer to the PART
IDENTIFICATION CHART attached to the center of
this manual.
Assembly requires these tools (not included):
• two adjustable wrenches
• a phillips screwdriver
• a flat screwdriver
• a rubber mallet.
Lubricant, such as grease or petroleum jelly, and a
small amount of soapy water are also needed.
To simplify assembly, the following tools are recom-
mended: A set of sockets, open- or closed-end
wrenches, or ratchet wrenches.
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the WEIDER®PRO 9545. Replace all worn parts immediately
(see ORDERING REPLACEMENT PARTS on the back cover of this manual). The PRO 9545 can be cleaned
using a damp cloth and a mild detergent. Do not use solvents or abrasive.
ADJUSTING THE CABLES
If there is too much slack in the cables, they should
be tightened. Find the Eyebolt (55) in the Small
Weight (103). Loosen the 3/8” Nut (56). Thread the
Eyebolt further into the Small Weight, until there is no
slack in the cables. Finger tighten the 3/8” Nut (56)
against the Small Weight (103).
If the Eyebolt (55) is threaded into the Small Weight
(103) as far as possible, and there is still slack in the
cables, the Short Chain (52) should be adjusted.
Open the indicated Cable Clip (53) and slide the next
link of the Short Chain (52) onto the Cable Clip.
Adjust the Eyebolt as described above. When the
cables are properly adjusted, there should be no slack
in the cables, and the Small Weight (103) should be
resting on the Weight (46) below it.
21
55
56
52
53
44
103
46

3
4
71
21
20
78
2
2
1
46
Pin
Grooves
Deeper Pin
Groove
47
43
47
103
48
46
104
51 Holes
69
3. Attach the Squat Upright (71) to the two indicated
3/8” x 2 3/4” Carriage Bolts (1) in the Stabilizer
(69) with two 3/8” Jam Nuts (2). Do not fully
tighten the Jam Nuts yet.
Tap a 2” x 2” Inner Cap (78) into the Squat
Upright (71). Attach a Rubber Bumper (20) to the
Squat Upright with a #8 x 1/2” Tap Screw (21).
4. Turn one of the Weights (46) so that the deeper
pin groove is facing the floor. Insert two Weight
Bushings (104) into the Weight. Insert two Weight
Bushings into each of the remaining eighteen
Weights in the same manner.
Slide two Weight Bumpers (47) onto the lower
end of each Weight Guide (51) (there is a hole
near the upper end of each Weight Guide). Insert
the Weight Guides into the holes in the indicated
bracket on the Base (43).
Slide the Weights (46) onto the Weight Guides
(51). Make sure that the Weights are turned so
the deeper pin grooves are underneath the
Weights, and are on the indicated side.
Slide the Small Weight (103) onto the Weight
Guides (51). Insert the Weight Selector (48) into
the Weights (46).
20 5
BUTTERFLY
ARMS
(Lbs.)
14
28
38
46
62
67
78
82
105
110
122
135
149
157
169
175
185
DO NOT USE
DO NOT USE
DO NOT USE
HIGH PULLEY
STATION
(Lbs.)
12
22
32
45
56
66
78
90
101
111
122
138
149
159
168
179
184
201
208
224
LOW PULLEY
STATION
(Lbs.)
17
26
40
50
64
71
85
92
106
119
128
142
151
165
174
182
196
212
220
227
SQUAT
ARM
(Lbs.)
23
32
40
52
64
74
79
93
103
115
127
130
138
150
167
173
185
194
201
210
PRESS
ARM
(Lbs.)
20
32
45
56
70
80
90
102
112
130
140
151
163
173
183
189
202
224
232
245
ACTUAL
WEIGHT
10 lbs.
20 lbs.
30 lbs.
40 lbs.
50 lbs.
60 lbs.
70 lbs.
80 lbs.
90 lbs.
100 lbs.
110 lbs.
120 lbs.
130 lbs.
140 lbs.
150 lbs.
160 lbs.
170 lbs.
180 lbs.
190 lbs.
200 lbs.
WEIGHT RESISTANCE CHART

5
6
2
788
80
71
2
2
1
43
80
79
80
107
100
100
51
51
106
60
60
60
60
70
5. Attach the Frame (80) to the two 3/8” x 2 3/4”
Carriage Bolts (1) in the Base (43) with two 3/8”
Jam Nuts (2). Do not fully tighten the Jam Nuts
yet.
Insert the Frame Cap (88) into the indicated end
of the Frame (80). Attach the Frame Cap, the
VKR Upright (70), and the Squat Upright (71) to
the Frame with the two 3/8” x 3” Bolts (7) and two
3/8” Jam Nuts (2).
Tighten all of the 3/8” Jam Nuts (2) used in
assembly steps 1 through 5.
6. Attach the upper ends of the Weight Guides (51)
to the Frame (80) with the 5/16” x 6 1/2” Bolt (79),
four 5/16” Flat Washers (60), the two 1/2” x 3/4”
Spacers (100), the 1/2” x 1 15/16” Spacer (107),
and the 5/16” Jam Nut (106), as shown.
6
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION
To use the Leg Lever (62), the Squat Seat (65) must
be attached to the Squat Upright (71) (see REMOV-
ING AND ATTACHING THE SQUAT SEAT on page
18). Attach the Long Chain (97) to the Long Cable
(45) with a Cable Clip (53). Attach the Long Chain to
the Eyebolt (55) with another Cable Clip. Make sure
that there is no slack.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (96) to the Short Cable (44) with a
Cable Clip (53). For some exercises, the Long Chain
(97) should be attached between the Lat Bar and the
Short Cable with two Cable Clips. Adjust the length
of the Chain between the Lat Bar and the Short
Cable so that the Lat Bar is in the correct starting
position for the exercise to be performed.
The Nylon Strap (98) can be attached in the same
manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
Attach the Lat Bar (96) to the Long Cable (45) with a
Cable Clip (53). For some exercises, the Long Chain
(97) should be attached between the Lat Bar and the
Long Cable with two Cable Clips. Adjust the length
of the Chain between the Lat Bar and the Long
Cable so that the Lat Bar is in the correct starting
position for the exercise to be performed.
The Nylon Strap (98) can be attached in the same
manner.
ADJUSTING THE HEIGHT OF THE PRESS SEAT
To adjust the height of the Press Seat (35), remove
the 3/8” Knob (105) and the 3/8” x 2 1/4” Carriage
Bolt (8). Position the Press Seat at the desired height.
Reattach the 3/8” x 2 1/4” Carriage Bolt and the 3/8”
Knob.
53
62
55
65
71
53
45
98
97
53 53
96
53
53 45
97
71
98
35
105
8
44
96
97
19

7
101
Attach the
Butterfly Frame
using this hole
42 5
280
80
101
9
8
18
HOW TO USE THE WEIDER®PRO 9545
The instructions below describe how each part of the WEIDER®PRO 9545 can be adjusted. Refer to the
EXERCISE POSTER accompanying this manual for exercise guidelines, and to see how the PRO 9545 should
be set up for each exercise.
IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor-
rect starting position for the exercise to be performed. If there is any slack in the cable or chain as an
exercise is performed, the effectiveness of the exercise will be reduced.
SELECTING A WEIGHT SETTING
The weight stack includes twenty 10 pound weights.
To change the weight setting, insert the Weight Pin
(49) under the desired Weight (46). Make sure to
insert the Weight Pin until the bent end is touching
the Weights, and turn the bent end downward. The
weight setting can be increased from 10 pounds to
200 pounds in increments of 10 pounds. Note:
Because of the cables and pulleys, the actual
amount of resistance at each exercise station may
vary from the weight setting. See the WEIGHT
RESISTANCE CHART on page 20 of this manual.
USING THE BUTTERFLY ARMS
If desired, the starting position of the Butterfly Arms
(30) can be adjusted. Pull one of the Spring-loaded
Knobs (31), so that the Butterfly Arm can pivot.
Release the Knob when the Butterfly Arm is in the
desired position. Pivot the Butterfly Arm back and
forth slightly to make sure that it is locked in place.
Adjust the other Butterfly Arm in the same manner.
WARNING: When using the Butterfly Arms (30),
always apply equal force to both Butterfly Arms.
Never use only one Butterfly Arm. Doing so could
cause permanent damage.
REMOVING AND ATTACHING THE SQUAT SEAT
For some exercises, the Squat Seat (65) must be
removed. Make sure that the long chain is not
attached to the Leg Lever (62). Remove the 5/16”
Knob (61) and the 5/16” x 2 3/4” Carriage Bolt (59).
Lift the Squat Seat Frame (11) off the Squat Upright
(71).
To attach the Squat Seat (65), align the holes in the
Squat Seat Frame (11) with one of the welded tubes
on the Squat Upright (71). Attach the Squat Seat
Frame with the 5/16” x 2 3/4” Carriage Bolt (59) and
the 5/16” Knob (61). The Squat Seat can be attached
at any of three heights.
78
70
2
77 81
49
61
71
59
62
65 11
46
4
78
2
4
4
Slot
81
91
99 12
99
Lubricate
80
7. Tap a 1 1/2” x 3” Inner Cap (101) into each side
of the Butterfly Arm Frame (42).
Attach the Butterfly Arm Frame (42) to the Frame
(80) with a 3/8” x 3 1/4” Bolt (5) and a 3/8” Jam
Nut (2). Do not fully tighten the Jam Nut yet.
8. Tap a 2” x 2” Inner Cap (78) into each end of the
Foot Rest (77).
Attach the Foot Rest (77) to the VKR Upright (70)
with two 3/8” x 2 3/4” Bolts (81), two 3/8” Flat
Washers (4), and two 3/8” Jam Nuts (2).
9. Lubricate the inside of the tube on the Pivot Arm
(91).
Insert the end of the Pivot Arm (91) where the
Pulley (12) is located, up into the indicated slot in
the Frame (80).
Attach the Pivot Arm (91) and the two 5/8” x
13/32” Spacers (99) inside the Frame (80) with a
3/8” x 2 3/4” Bolt (81), two 3/8” Flat Washers (4),
and a 3/8” Jam Nut (2) as shown.
7
31
30

43. Remove the decals from the Decal Sheet (not shown) and apply them to the PRO 9545 as shown in the dia-
gram below.
10
44. Make sure that all parts are correctly assembled and tightened. Use of the remaining parts will be explained
in HOW TO USE THE WEIDER®PRO 9545, beginning on page 18 of this manual.
Before using the PRO 9545, pull the end of each cable a few times to make sure that the cables move
smoothly. If the cables bind, correct the problem before using the PRO 9545. See the CABLE DIAGRAMS
on pages 22 and 23 of this manual to make sure that the cables are properly routed. IMPORTANT: If the
cables have been incorrectly routed, they will be damaged when heavy weight is used.
43
11
12
19
19
30
17
17
42
32
32 18
108
24
Lubricate
Small Hole
30
30
24
34
Bent End
32 30
29
29
30 30
68
27
92
93
Lubricate
633
10. Make sure that there are two Long 3/4” Flange
Bushings (18) in the indicated side of the
Butterfly Arm Frame (42).
Tap two 1 3/4” x 1 3/4” Inner Caps (24) into one
of the Butterfly Arms (30) as shown.
Slide an Adjustment Bracket (32) onto the axle on
the Butterfly Arm (30). Turn the Adjustment
Bracket so the indicated small hole is on the side
shown. Make sure that there is a Short 3/4”
Flange Bushing (108) in the Adjustment
Bracket, and that the flange of the Bushing is
on top.
Apply lubricant to the axle on the Butterfly Arm
(30). Insert the axle into the indicated hole in the
Butterfly Arm Frame (42). Tap two 3/4” Retainers
(17) and a 3/4” Retainer Cap (19) onto the end of
the axle. Note: The teeth on the Retainers
must bend toward the Retainer Cap as shown
in the inset drawing.
Assemble the other Butterfly Arm (30) and
Adjustment Bracket (32) in the same manner.
11. Attach the bent end of a Link Arm (33) to the
small hole in one of the Adjustment Brackets (32)
with a 3/8” x 1” Bolt (6), a 3/8” Plastic Washer
(34), and a 3/8” Nylon Locknut (27) as shown.
Lubricate a 1/4” x 1 1/4” Bolt (93). Attach the
other end of the Link Arm (33) to the Pivot Arm
Tube (92) with the 1/4” x 1 1/4” Bolt and a 1/4”
Nylon Locknut (68).
Attach the other Link Arm (33) to the other
Adjustment Bracket (32) in the same manner (not
shown).
12. Wet the lower ends of both Butterfly Arms (30)
and the insides of the two Long Foam Pads (29)
with soapy water. Slide a Long Foam Pad onto
each Butterfly Arm.
817
SQUAT/MILITARY
COMBO
RANGE OF MOTION
PRO 9545
BUTTERFLY
HIGH PULLEY
VERTICAL KNEE RAISE
LOW PULLEY
LEG
EXTENSION
PRESS ARM

40. Insert the Press Seat Frame (36) into the Frame
(80). Attach the Press Seat Frame with a 3/8” x
2 1/4” Carriage Bolt (8) and the 3/8” Knob (105).
The Press Seat Frame can be attached at any of
four heights.
41. Attach a Backrest (39) to the Frame (80) with two
1/4” x 2 1/2” Bolts (94) and two 1/4” Flat Washers
(40).
42. Make sure that there are two 5” Grips (25) on the
Lat Bar (96). If there are not, wet the ends of the
Lat Bar with soapy water, and slide a Grip onto
each end.
1340
41
42
8
36 14
15
80
105
94
94
39
80
40
40
96
25
25
20 21
24
72
70
2
24
24 22
72
5
Lubricate
24
43
19
17
18
16—Lubricate
18
18
17
19
28
13. Tap two 1 3/4” x 1 3/4” Inner Caps (24) into the
Squat Arm (72).
Tap two 1” Round Caps (22) into the Squat Arm
(72).
14. Lubricate a 3/8” x 3 1/4” Bolt (5). Attach the Squat
Arm (72) to the VKR Upright (70) with the 3/8” x
3 1/4” Bolt and a 3/8” Jam Nut (2). Do not over-
tighten the Jam Nut; the Squat Arm must pivot
freely.
15. Tap two 1 3/4” x 1 3/4” Inner Caps (24) into the
upper end of the Press Arm (28).
Attach a Rubber Bumper (20) to the Press Arm
(28) with a #8 x 1/2” Tap Screw (21).
Make sure that there are two 3/4” Flange
Bushings (18) in the indicated holes in the Base
(43). Press two 3/4” Flange Bushings (18) into the
indicated holes in the Press Arm (28).
Apply lubricant to the 3/4” x 8 1/2” Axle (16). Align
the bottom of the Press Arm (28) with the 3/4”
Flange Bushings (18) in the Base (43). Slide the
Axle into the Press Arm and Base. Tap a 3/4”
Retainer (17) and a 3/4” Retainer Cap (19) onto
each end of the Axle. Note: The teeth on the
Retainers must bend toward the Retainer Cap
as shown in the inset drawing.
16 9
17
19
16

36. Tap a 1 3/4” x 1 3/4” Inner Cap (24) into the Leg
Lever (62).
Lubricate a 3/8” x 2 3/4” Bolt (81). Attach the Leg
Lever (62) to the Squat Seat Frame (11) with the
3/8” x 2 3/4” Bolt and a 3/8” Jam Nut (2).
Insert the 3/8” x 4” Eyebolt (55) through the Leg
Lever (62) from the indicated side. Attach the
Eyebolt with a 3/8” Flat Washer (4) and a 3/8”
Jam Nut (2).
37. Align the holes in the Squat Seat Frame (11) with
one of the welded tubes on the Squat Upright
(71). Attach the Squat Seat Frame with a 5/16” x
2 3/4” Carriage Bolt (59) and the 5/16” Knob (61).
The Squat Seat can be attached at any of three
heights.
38. Tap 3/4” Round Caps (50) into the ends of both
Pad Tubes (58).
Insert the Pad Tubes (58) into the holes in the
Leg Lever (62) and the Squat Seat Frame (11).
Slide two Short Foam Pads (57) onto each Pad
Tube (58).
39. Attach the Press Seat (35) to the Press Seat
Frame (36) with four 1/4” x 1/2” Screws (37). 39
38
37
36
59
11
50
50
50
57
57
62
57
11
58
58
37
36
35
37
61
55
24
4
2
81—Lubricate
62
65
11
2
71
15
16
19
18
17
2
28
12
83
44
Rubber
Stop
Lat Bar
Bracket
4
2
13
13
12 Wide Tab
Wide Tab
90 80
42 2
44
87
87
2
14
86
86 85
85
80
9
26
26
22
23
3—Lubricate
16. Tap a 1” x 1 1/2” Inner Cap (23) into a Handle
(26). Tap a 1” Round Cap (22) into the Handle.
Apply lubricant to a 3/8” x 2 1/2” Bolt (3). Attach
the Handle (26) to the Press Arm (28) with the
Bolt and a 3/8” Jam Nut (2).
Remove the adhesive backing from a Square
Bumper (9). Apply the Square Bumper to the
Handle (26) in the indicated location.
Assemble the other Handle (26) to the Press Arm
(28) in the same manner.
17. IMPORTANT: As you assemble the cables in
steps 17 through 30, refer to the CABLE DIA-
GRAMS on pages 22 and 23, and make sure
that the cables are correctly routed.
Find the end of the Short Cable (44) where the
rubber stop is located. Lay the end of the Cable
over a 3 1/2” Pulley (12). Attach the Pulley to the
Frame (80) with a 3/8” x 3 3/4” Bolt (83), a 3/8”
Flat Washer (4), and a 3/8” Jam Nut (2). Note:
Be sure that the Short Cable is between the
Pulley and the lat bar bracket.
18. Lay the Short Cable (44) over a 3 1/2” Pulley
(12). Attach the Pulley and two Pulley Covers (13)
to the Frame (80) with the 3/8” x 4 1/2” Bolt (90)
and a 3/8” Jam Nut (2). Make sure that the
Pulley Covers are turned so the wide tabs are
positioned as shown.
See step 7. Tighten the 3/8” Jam Nut (2) used
in step 7.
19. Assemble the two 4 1/2” Pulley Covers (87), the
two “I” Plates (86), and the two 4 1/2” Pulleys (85)
with two 3/8” x 1 3/4” Bolts (14) and two 3/8” Jam
Nuts (2).
10

32. Attach a VKR Arm Pad (75) to the Left VKR Arm
(73) with two 1/4” x 2 1/2” Screws (41) and two
1/4” Flat Washers (40).
Attach a VKR Arm Pad (75) to the Right VKR Arm
(74) in the same manner.
33. Attach the VKR Backrest (76) to the VKR Upright
(70) with two 1/4” x 2 1/2” Bolts (94) and two 1/4”
Flat Washers (40).
34. Attach a Backrest (39) to the Squat Upright (71)
with two 1/4” x 2 1/2” Bolts (94) and two 1/4” Flat
Washers (40).
35. Tap a 1 3/4” x 1 3/4” Inner Cap (24) into the
Squat Seat Frame (11).
Insert a 1/4” x 2 1/4” Carriage Bolt (66) into the
center hole in each Seat Bracket (67). Attach
each Seat Bracket to the Squat Seat (65) with
two 1/4” x 1/2” Screws (37).
Insert the 1/4” x 2 1/4” Carriage Bolts (66) into the
Squat Seat Frame (11). Make sure that the wide
end of the Squat Seat (65) is positioned as
shown. Tighten a 1/4” Nylon Locknut (68), with a
1/4” Flat Washer (40), onto each Carriage Bolt.
20. Feed the Short Cable (44) around one of the
4 1/2” Pulleys (85).
Feed the Short Cable (44) up over the 3 1/2”
Pulley (12) in the Pivot Arm (91) as shown.
21. Using two Cable Clips (53), attach the Short
Chain (52) between the Short Cable (44) and the
3/8” Eyebolt (55) in the Small Weight Cover (54).
22. Attach a 3/8” x 3 1/2” Bolt (82), two 3/8” Washers
(4), the 1/2” x 1” Spacer (84), and a 3/8” Jam Nut
(2) to the lower hole in the Squat Upright (71).
Find the end of the Long Cable (45) where the
rubber stop is located. Route the Long Cable up
around a 3 1/2” Pulley (12). Attach the Pulley to
the indicated side of the Squat Upright (71) with a
3/8” x 3 1/2” Bolt (82), a 3/8” Flat Washer (4), and
a 3/8” Jam Nut (2). Note: Make sure that the
Long Cable is between the Pulley and the 1/2”
x 1” Spacer (84).
23. Lay the Long Cable (45) over a 3 1/2” Pulley (12).
Attach the Pulley and two Pulley Covers (13) to
the Squat Arm (72) with a 3/8” x 3 1/4” Bolt (5)
and a 3/8” Jam Nut (2). Make sure that the Pulley
is attached to the indicated side of the Squat Arm.
Make sure that the Pulley Covers are turned
so the wide tabs are at the top.
32
23
35
22
34
2133
20
44
85
44
53
52
53
55
54
12
91
82
82
45
71
12
4
84
5
45
72 13
Wide Tab
13
12
2
4
43—Base
4
22
94 40
70
76
40
71
39
94
65
Wide End
24 66
66
67
37
37
67
11
40
68
73
75
75
74
41
40
40
14 11
Rubber Stop

24. Route the Long Cable (45) under a 3 1/2” Pulley
(12). Attach the Pulley and two Pulley Covers (13)
to the “U” bracket on the Stabilizer (69) with the
3/8” x 2” Bolt (38) and a 3/8” Jam Nut (2). Make
sure that the Pulley Covers are turned so the
wide tabs are positioned as shown.
25. Feed the Long Cable (45) under the Weights (46).
Refer to the CABLE DIAGRAM on page 23 to
see how the Cable should be routed.
Route the Long Cable (45) under a 3 1/2” Pulley
(12). Attach the Pulley and two Pulley Covers (13)
to the bracket on the Base (43) with a 3/8” x 1 3/4”
Bolt (14) and a 3/8” Jam Nut (2). Make sure that
the Pulley Covers are turned so the wide tabs
are positioned as shown.
Feed the Long Cable (45) over the lower 4 1/2”
Pulley (85).
26. Route the Long Cable (45) under a 3 1/2” Pulley
(12). Attach the Pulley and two Pulley Covers (13)
to the indicated side of the Frame (80) with the
3/8” x 4” Bolt (64) and a 3/8” Nylon Locknut (27).
Make sure that the Pulley Covers are turned
so the wide tabs are positioned as shown.
27. Route the Long Cable (45) up around a 3 1/2”
Pulley (12). Attach the Pulley and two Pulley
Covers (13) to the indicated side of the Press
Arm (28) with a 3/8” x 3 1/4” Bolt (5) and a 3/8”
Jam Nut (2). Make sure that the Pulley Covers
are turned so the wide tabs are positioned as
shown.
24
27
26
25
13 45
27
13
13
2
46
14
85
2
69
45
12
Wide Tab
13
13
38
45
13
Wide Tab
Wide Tab
Wide Tab
43
12
13
64
45
12
80
2
13
12
Wide Tab
28
5
12
28. Route the Long Cable (45) around the 3 1/2” “V”-
Pulley (10). Attach the “V”-Pulley to the bracket
on the Frame (80) with a 3/8” x 2 1/2” Bolt (3) and
a 3/8” Nylon Locknut (27).
29. Route the Long Cable (45) down around a 3 1/2”
Pulley (12). Attach the Pulley and two Pulley
Covers (13) to the indicated side of the Press
Arm (28) with a 3/8” x 3 1/4” Bolt (5) and a 3/8”
Jam Nut (2). Make sure that the Pulley Covers
are turned so the wide tabs are positioned as
shown.
30. Remove the indicated 3/8” Nylon Locknut (27).
Do not remove the 3/8” x 4” Bolt (64).
Attach the end of the Long Cable (45) to the 3/8”
x 4” Bolt (64) with the 3/8” Nylon Locknut (27). Do
not overtighten the Nylon Locknut; the Cable
must pivot freely.
IMPORTANT: Before continuing, refer to
TROUBLE-SHOOTING AND MAINTENANCE on
page 21, and adjust the cables as described.
31. Tap a 1 3/4” x 1 3/4” Inner Cap (24) into each of
the VKR Arms (73, 74). Tap a 1” Round Cap (22)
into the handle on each VKR Arm.
Attach the Left and Right VKR Arms (73, 74) to
the VKR Upright (70) with two 3/8” x 2 3/4” Bolts
(81) and two 3/8” Jam Nuts (2).
31
30
29
28
10
3
45
13
212
13
Wide Tab
45
28
5
27
45
64
80
81
24
73
22
22
2
74
24
70
27 80
13

3/4" Retainer (17)–6
5/8" x 13/32" Spacer (99)–2
3/4" Round Cap (50)–4
1" Round Cap (22)–6
3/4" Retainer Cap (19)–4
1 3/4" x 1 3/4" Inner Cap (24)–12
2" Outer Cap (15)–3
1" x 1 1/2" Inner Cap (23)–2
2" x 2" Inner Cap (78)–4
1/2" x 1" Spacer (84)–1
1/2" x 3/4" Spacer (100)–2
Long 3/4" Flange Bushing (18)–8 1 1/2" x 3" Inner Cap (101)–2
Short 3/4" Flange Bushing (108)–2
1/2" x 1 15/16" Spacer (107)–1
This chart is provided to help you identify the small parts used in assembly. Note: Some parts may have been pre-
assembled for shipping purposes; if you cannot find a part in the parts bags, check the frame to see if it has been pre-
assembled.
REMOVE THIS PART IDENTIFICATION
CHART FROM THE MANUAL!

PART IDENTIFICATION CHART—Model No.WESY95450 R0995A
This chart is provided to help identify the small parts used in assembly. Note: Some parts have been pre-assembled
for shipping purposes; if a part cannot be found in the parts bags, check the system frame to see if it has
been pre-assembled.
The number in parenthesis below each part refers to the key number of the part. The second number refers to the
quantity used in assembly. This side of the chart shows all of the nuts, washers, screws and bolts used in assembly.
See the opposite side of this chart for all other parts.
1/4" Nylon Locknut (68)–4
1/4" x 1/2" Screw (37)–8
3/8" Flat Washer (4)–11
5/16" Flat Washer (60)–4
1/4" Flat Washer (40)–12
1/4" x 2 1/2" Screw (41)–4
1/4" x 1 1/4" Bolt (93)–2
3/8" Jam Nut (2)–32
3/8" x 3 1/4" Bolt (5)–5
#8 x 1/2" Tap Screw (21)–2
5/16" x 6 1/2" Bolt (79)–1
3/8" Plastic Washer (34)–2
3/8" x 4" Bolt (64)–1
3/8" Nylon Locknut (27)–4
1/4" x 2 1/4" Carriage Bolt (66)–2 3/8" x 4 1/2" Bolt (90)–1
1/4" x 2 1/2" Bolt (94)–6
3/8" x 3" Bolt (7)–2
3/8" x 2 3/4" Carriage Bolt (1)–6 3/8" x 2 3/4" Bolt (81)–6
3/8" x 2" Bolt (38)–1 3/8" x 2 1/4" Carriage Bolt (8)–1
5/16" x 2 3/4" Carriage Bolt (59)–1
3/8" x 1" Bolt (6)–2
5/16" Jam Nut (106)–1
3/8" x 4" Eyebolt (55)–2
3/8" x 1 3/4" Bolt (14)–3
3/8" x 3 1/2" Bolt (82)–2
3/8" x 3 3/4" Bolt (83)–1
3/8" x 2 1/2" Bolt (3)–5
R0496

REMOVE THIS PART LIST AND
EXPLODED DRAWING FROM
THE MANUAL!
Key No. Qty. Description
1 6 3/8” x 2 3/4” Carriage Bolt
2 32 3/8” Jam Nut
3 5 3/8” x 2 1/2” Bolt
4 11 3/8” Flat Washer
5 5 3/8” x 3 1/4” Bolt
6 2 3/8” x 1” Bolt
7 2 3/8” x 3” Bolt
8 1 3/8” x 2 1/4” Carriage Bolt
9 2 Square Bumper
10 1 3 1/2” “V” Pulley
11 1 Squat Seat Frame
12 10 3 1/2” Pulley
13 14 Pulley Cover
14 3 3/8” x 1 3/4” Bolt
15 3 2” Outer Cap
16 1 3/4” x 8 1/2” Axle
17 6 3/4” Retainer
18 8 Long 3/4” Flange Bushing
19 4 3/4” Retainer Cap
20 2 Rubber Bumper
21 2 #8 x 1/2” Tap Screw
22 6 1” Round Cap
23 2 1” x 1 1/2” Inner Cap
24 12 1 3/4” x 1 3/4” Inner Cap
25 8 5” Grip
26 2 Handle
27 4 3/8” Nylon Locknut
28 1 Press Arm
29 2 Long Foam Pad
30 2 Butterfly Arm
31 2 Spring-loaded Knob
32 2 Adjustment Bracket
33 2 Link Arm
34 2 3/8” Plastic Washer
35 1 Press Seat
36 1 Press Seat Frame
37 8 1/4” x 1/2” Screw
38 1 3/8” x 2” Bolt
39 2 Backrest
40 12 1/4” Flat Washer
41 4 1/4” x 2 1/2” Screw
42 1 Butterfly Arm Frame
43 1 Base
44 1 Short Cable
45 1 Long Cable
46 19 Weight
47 4 Weight Bumper
48 1 Weight Selector
49 1 Weight Pin
50 4 3/4” Round Cap
51 2 Weight Guide
52 1 Short Chain
53 5 Cable Clip
54 1 Small Weight Cover
55 2 3/8” x 4” Eyebolt
56 1 3/8” Nut
Key No. Qty. Description
57 4 Short Foam Pad
58 2 Pad Tube
59 1 5/16” x 2 3/4” Carriage Bolt
60 4 5/16” Flat Washer
61 1 5/16” Knob
62 1 Leg Lever
63 1 1” Weight Selector Cap
64 1 3/8” x 4” Bolt
65 1 Squat Seat
66 2 1/4” x 2 1/4” Carriage Bolt
67 2 Seat Bracket
68 4 1/4” Nylon Locknut
69 1 Stabilizer
70 1 VKR Upright
71 1 Squat Upright
72 1 Squat Arm
73 1 Left VKR Arm
74 1 Right VKR Arm
75 2 VKR Arm Pad
76 1 VKR Backrest
77 1 Foot Rest
78 4 2” x 2” Inner Cap
79 1 5/16” x 6 1/2” Bolt
80 1 Frame
81 6 3/8” x 2 3/4” Bolt
82 2 3/8” x 3 1/2” Bolt
83 1 3/8” x 3 3/4” Bolt
84 1 1/2” x 1” Spacer
85 2 4 1/2” Pulley
86 2 “I” Plate
87 2 4 1/2” Pulley Cover
88 1 Frame Cap
89 1 3/8” Roll Pin
90 1 3/8” x 4 1/2” Bolt
91 1 Pivot Arm
92 1 Pivot Arm Tube
93 2 1/4” x 1 1/4” Bolt
94 6 1/4” x 2 1/2” Bolt
95 2 “E”-Clip
96 1 Lat Bar
97 1 Chain
98 1 Nylon Strap
99 2 5/8” x 13/32” Spacer
100 2 1/2” x 3/4” Spacer
101 2 1 1/2” x 3” Inner Cap
102 1 3/8” x 1 1/2” Button Head Bolt
103 1 Small Weight
104 38 Weight Bushing
105 1 3/8” Knob
106 1 5/16” Jam Nut
107 1 1/2” x 1 15/16” Spacer
108 2 Short 3/4” Flange Bushing
# 1 User’s Manual
# 1 Exercise Guide
# 1 Decal Sheet
PART LIST—Model No. WESY95450 R0496A

EXPLODED DRAWING—Model No. WESY95450 R0995A
13
5
13
12 2
13
13 12 5
19
17 18
18 16
17 19
20 21
22
25
26
23
2
24
3
24
2
3
23
22
26
25 9
28
35
36
37 37
105
8
29
24
30
31
27
30
29
24
27
32
32
6
6
33
33
34
34
44
83 12 13
12
13
90
68
93
92 81
499
91
42
12
89 100
60
60100
80
79
106
88
2
2
4
19
17
18
18
101
101
5
2
42
94
40
39
44
53
52
53 55
56 54
51
39
48
46
49
47
14
2
45
27
64 13 12
13
10
3
27
2
15 18
18 1
43 13 12 13 2
47 2
2
98 53
25
97
25
96
50 57 24 55
4
258
57 50
78
2
2
1
38
12
84 482
12 82
45
59
61
40
68
2
62
57
50
66
67
37
37
67
66
65
24
58 57
50
25
22
24
24 25
72
2
13
13
12
5
5
2
270
71
7
75
25
81
73
40
41 24
22
40
94
76
94
40
78
14
87
87
86
86
85
85 2
274
75 25
24
81
4
3
2
4
69
278
78
77
2
1
15
15
4
4
40
21
20
11
9
24
24
103
102
104
13
13
108
108
60
60
63
94
107
95
81
EXPLODED DRAWING—Model No. WESY95450 R04965A