Weider WESY19001 User manual

USER'S MANUAL
QUESTIONS?
As a manufacturer, we are
committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing parts, we will guarantee
complete satisfaction through
direct assistance from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Model No. WESY19001
Serial No.
Write the serial number in the
space above for reference.
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
Serial Number Decal (under seat)
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!
®

2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PART IDENTIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
WEIDER is a registered trademark of ICON Health & Fitness, Inc.

3
1. Read all instructions in this manual and in
the accompanying literature before using the
training system.
2. It is the responsibility of the owner to ensure
that all users of the training system are ade-
quately informed of all precautions.
3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
4. Use the training system only on a level sur-
face. Place a mat beneath the training sys-
tem to protect the floor or carpet.
5. Inspect and tighten all parts often. Replace
any worn parts immediately.
6. The training system is designed to be used
by only one person at a time.
7. Keep children under the age of 12 and pets
away from the training system at all times.
8. Keep hands and feet away from moving
parts.
9. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
10. Always stand on the foot plate when per-
forming an exercise that could cause the
training system to tip.
11. Never release the press arm, butterfly arms,
leg lever, lat bar, or nylon strap while weights
are raised. The weights will fall with great
force.
12. Always wear athletic shoes for foot protec-
tion.
13. Always disconnect the lat bar from the train-
ing system when performing an exercise that
does not use the lat bar.
14. Important: The warning decal shown below
has been attached to the training system in
the indicated location. If the decal is missing
or illegible, please call our customer hotline
at the number on the front cover of this man-
ual to order a free replacement decal. Apply
the new decal in the indicated location.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the training system.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.

4
BEFORE YOU BEGIN
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arm
Curl Pad
Curl Frame
Press Arm
Weight Stack
Backrest
Shroud
Seat
Thank you for selecting the versatile WEIDER®245
training system. The WEIDER®245 offers a selection
of weight stations designed to develop every major
muscle group of the body. Whether your goal is to tone
your body, build dramatic muscle size and strength, or
improve your cardiovascular system, the WEIDER®
245 will help you achieve the specific results you want.
For your benefit, read this manual carefully before
using the WEIDER®245 training system. If you have
additional questions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
before calling. The model number is WESY19001. The
serial number can be found on a decal attached to the
training system (see the front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.

1/4" Nylon Locknut (2)
1/2" x 1/2" Spacer (61)
1/4" Flat Washer (78)
5/16" Flat Washer (70)
5/8" x 1/2" Spacer (82)
3/8" Nylon Jamnut (67)
Cable Clip (53)
1" Retainer (68)
1/2" Nylon Locknut (81)
5/8" x 3/4" Spacer (40)
3/8" Flat Washer (9)
3/8" Nylon Locknut (21)
5/16" Nylon Locknut (3)
5
This chart is provided to help you identify the small parts used in assembly. The number in parenthesis below
each part refers to the key number of the part, from the PART LIST on page 22. Important: Some parts may
have been pre-assembled for shipping purposes. If you cannot find a part in the parts bags, check to
see if it has been pre-assembled.
Note: Assembly is divided into four stages: 1) frame assembly, 2) arm assembly, 3) cable assembly, and 4)
seat assembly. The hardware for each stage is packaged separately. Unless otherwise directed, wait
until you begin each assembly stage to open that parts bag.
PART IDENTIFICATION CHART

1/4" x 2 1/4" Carriage Bolt (38)
5/16" x 6" Bolt (60)
3/8" x 5" Bolt (75)
3/8" x 4 1/4" Bolt (64)
3/8" x 4" Bolt (16)
3/8" x 3 1/4" Bolt (8)
5/16" x 3 1/4" Bolt (14)
1/4" x 3" Bolt (43)
3/8" x 2 3/4" Bolt (85)
3/8" x 2 1/2" Bolt (7)
5/16" x 2 1/2" Bolt (22)
3/8" x 2 1/4" Carriage Bolt (1)
3/8" x 2 1/4" Bolt (76)
1/4" x 2 1/4" Bolt (33)
#8 x 1/2" Screw (79)
1/4" x 3/4" Bolt (18)
#10 x 1" Screw (80)
5/16" x 1 3/4" Bolt (86)
3/8" x 2" Bolt (12)
6

7
ASSEMBLY
Make sure you have the following tools:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or
masking tape.
Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
on pages 5 and 6 of this manual. Refer to it to easily
identify parts during each assembly step. Note:
Some small parts may have been pre-attached. If
a part is not in the parts bag, check to see if it
has been pre-attached.
How to Orient Parts
As you assemble the training system, be sure that all
parts are oriented exactly as shown in the drawings.
Tightening Parts
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Questions?
If you have questions after reading the assembly
instructions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time.
Assembly Requires Two Persons
For your convenience and safety, assemble the
training system with the help of another person.
Set Aside Enough Time
Due to the many features of the training system,
the assembly process will require about six hours.
By setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
You may want to assemble the training system over
a couple of evenings.
Select a Location for the Training
System
Because of its weight and size, the training system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the training system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the parts bag for that stage. Place all
parts of the training system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.
Make Assembly Easier for Yourself
Everything in this manual is designed to
ensure that the training system can be
assembled successfully by anyone. Before
beginning assembly, make sure to read the
information on this page; this brief intro-
duction will save you much more time than
it takes to read it.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the training system.
Arm Assembly—During this stage you will
assemble the arms and the leg lever.
Cable Assembly—During this stage you will
attach the cables and pulleys.
Seat Assembly—During the final stage you will
assemble the seat, backrest, and miscellaneous
parts.

3
4
FRAME ASSEMBLY
8
1
21
42
4
19
25
Pin
Groove
62
3. Attach the Front Upright (42) to the Base (4)
using two 3/8” x 2 1/4” Bolts (1) and two 3/8”
Nylon Locknuts (21). Do not tighten the
Nylon Locknuts yet.
4. Slide a Weight Bumper (19) down over each
Weight Guide (62).
Slide the Weights (25) onto the Weight Guides
(62). Make sure all of the Weights are ori-
ented exactly as shown, with the deep pin
grooves on the bottom.
1. Press a 1 1/2” x 2 1/2” Outer Cap (73) onto
each end of the Stabilizer (5). Press a 1 1/2” x
2 1/2” Inner Cap (27) into the indicated end of
the Base (4).
Attach the Base (4) to the Stabilizer (5) using
two 3/8” x 2 1/4” Carriage Bolts (1) and two
3/8” Nylon Locknuts (21). Make sure that the
Base is oriented exactly as shown.
2. Insert the Weight Guides (62) into the indicated
holes in the Base (4) and the Stabilizer (5).
Attach the Weight Guides to the Base and the
Stabilizer using two 5/16” x 3 1/4” Bolts (14),
two 5/16” Flat Washers (70), and two 5/16”
Nylon Locknuts (3).
2
62
14
70
3
4
5
3
70
73
27
21
1
5
4
73
1

5. Insert the Weight Tube Cap (72) into the indi-
cated end of the Weight Tube (63). Slide the
Weight Tube into the center holes in the
Weights (25). Slide the Top Weight (56) down
onto the Weight Guides (62) as shown.
6. Press four 1 1/2” x 2 1/2” Inner Caps (27) into
the Top Frame (55). Press two 1” Inner Caps
(10) into the small holes in the Top Frame.
7. Attach the Top Frame (55) to the Front
Upright (42) using two 3/8” x 2 1/2” Bolts (7),
a Back Plate (71), and two 3/8” Nylon
Locknuts (21). Do not tighten the Nylon
Locknuts yet.
7
5
72
25
63
56
62
55
27
27
10
10
27
27
71
7
55
21
42
21
6
FRAME ASSEMBLY
9

ARM ASSEMBLY FRAME ASSEMBLY
8. Attach the Top Frame (55) to the Weight
Guides (62) using a 5/16” x 6” Bolt (60), two
1/2” x 1/2” Spacers (61), and a 5/16” Nylon
Locknut (3) as shown.
Tighten all Nylon Locknuts used in steps 3
through 8.
9. Lubricate a 3/8” x 4” Bolt (16). Attach the
Press Frame (17) to the Base (4) using the
Bolt and a 3/8” Nylon Locknut (21). Do not
overtighten the Nylon Locknut; the Press
Frame must be able to pivot freely.
10. Press a 1 3/4” Square Inner Cap (44) and a
1” Round Inner Cap (49) into the indicated
end of each Press Arm (46).
Attach the Press Arms (46) to the Press
Frame (17) using four 5/16” x 2 1/2” Bolts
(22) and four 5/16” Nylon Locknuts (3).
10
8
17
16—Lubricate
21
4
46 17
44
49
22
346
60
62
3
61
55
9
10

11
ARM ASSEMBLY
11. Attach the Seat Plate (37) to the Seat Frame
(36) using a 1/4” x 2 1/4” Carriage Bolt (38), a
1/4” Flat Washer (78), and a 1/4” Nylon
Locknut (2).
12. Attach a Bumper (11) to the Seat Frame (36)
using a #10 x 1” Screw (80).
13. Attach the Seat Frame (36) to the Front
Upright (42) using two 3/8” x 3 1/4” Bolts (8),
a Back Plate (71), and two 3/8” Nylon
Locknuts (21).
14. Press a 1 1/2” Square Inner Cap (32) into
each end of the Leg Lever (29) and the indi-
cated end of the Seat Frame (36).
Lubricate a 5/16” x 2 1/2” Bolt (22). Attach the
Leg Lever (29) to the Seat Frame (36) using
the Bolt and a 5/16” Nylon Locknut (3). Do
not overtighten the Nylon Locknut; the
Leg Lever must be able to pivot freely.
11
36 37
38
78
2
36
11 80
29
32
32
22
36
3
32
21
42
36
12
13
8
71
14

18
15
48
47
Bracket
Lubricate
55
65
68
45
44
47
16
17
CABLE ASSEMBLY ARM ASSEMBLY
12
15. Press a 1 3/4” Square Inner Cap (44) into the
lower end of the Left Arm (47). Using a small
amount of soapy water, slide a Foam Arm
Pad (45) onto the Left Arm.
Assemble the Right Arm (48, not shown) in
the same manner.
16. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47). Make sure that
the upper end of the Right Arm is behind
the indicated bracket on the Top Frame (55).
Tap two 1” Retainers (68) and a 1” Round
Outer Cap (65) onto the right axle. Make sure
the teeth on the Retainers bend toward the
Round Outer Cap, as shown in the inset
drawing.
Attach the Left Arm (47) in the same manner.
17. Important: As you assemble the Short
Cable (23) in steps 17–22, refer to the
CABLE DIAGRAM on page 21.
Route the Short Cable (23) up through the
hole in the Top Frame (55) as shown. Make
sure the ball is on the indicated side. Attach a
“V”-Pulley (6) to the hole in the Top Frame
using a 3/8” x 3 1/4” Bolt (8), two 3/8” Flat
Washers (9), two 5/8” x 1/2” Spacers (82), and
a 3/8” Nylon Locknut (21) as shown. Do not
overtighten the Nylon Locknut. The Pulley
must be able to turn freely.
18. Route the Short Cable (23) around another
“V”-Pulley (6). Hold a Long Cable Trap (50)
against the Pulley so that it secures the Short
Cable in the groove of the Pulley.
Attach the “V”-Pulley (6) and the Long Cable
Trap (50) to the bracket (not shown) on the
Top Frame (55) using a 3/8” x 2 1/4” Bolt (76)
and a 3/8” Nylon Jamnut (67). Do not over-
tighten the Nylon Jamnut. The Pulley must
be able to turn freely.
76
67
55
50
6
21
82
55
Ball
82
9
9
8
23
23
6
65
68

19. Route the Short Cable (23) around two “V”-
Pulleys (6). Attach the “V”-Pulleys and two
Long Cable Traps (50) to the Left Arm (47)
and the Right Arm (48) as shown, using two
3/8” x
2 1/2” Bolts (7) and two 3/8” Nylon Locknuts
(21). Do not overtighten the Nylon
Locknuts. The Pulleys must be able to
turn freely.
20. Remove the 1/2” Nylon Locknut (81) from the
rod on the Top Frame (55). Attach the Pulley
Bracket (20) to the rod on the Top Frame with
the 1/2” Nylon Locknut. Route the Short
Cable (23) through the Pulley Bracket as
shown. Do not overtighten the Nylon
Locknut. The Pulley Bracket must be able
to pivot freely.
21. Loop the Short Cable (23) as shown. Route
the Short Cable up through the hole in the
Top Frame (55).
Open the bag marked “Pro-Pulley”. Remove
the 4 1/2” Pulley (74). Route the Short Cable
(23) over the Pulley and insert the Pulley into
the hole in the Top Frame (55). Attach the
Pulley using a 3/8” x 3 1/4” Bolt (8), two 3/8”
Flat Washers (9), two 5/8” x 3/4” Spacers (40),
and a 3/8” Nylon Locknut (21) as shown. Do
not overtighten the Nylon Locknut. The
Pulley must be able to turn freely.
22. Attach the indicated end of the Short Cable
(23) to the “U” Bracket (57) with a 1/4” Flat
Washer (78) and a 1/4” Nylon Locknut (2).
Attach the “U” Bracket (57) to the Weight
Tube (63) using a 5/16” x 1 3/4” Bolt (86) and
a 5/16” Nylon Locknut (3).
21
22
19
7
47
48
6
21
50
23
20
13
23
74
21
40
40
23
57
86
63
8
Loop
9
9
CABLE ASSEMBLY
20
Rod
81
23
55
55
78
3
2

26
23
24
25
23. Important: As you assemble the Long
Cable (69) in steps 23–30, refer to the
Cable Diagram on page 21.
Route the Long Cable (69) between the Base
(4) and the Press Frame (17) as shown. Lay
the Long Cable in the bracket on the Base.
Attach the Pro-Pulley (77) to the bracket
using a 3/8” x 2” Bolt (12) and a 3/8” Nylon
Locknut (21). Do not overtighten the Nylon
Locknut. The Pulley must be able to turn
freely.
24. Hold the Long Cable (69) against a 3 1/2”
Pulley (15). Hold a Cable Trap (66) against
the Pulley to hold the Cable in place.
Attach the 3 1/2” Pulley (15) and the Cable
Trap (66) to the Front Upright (42) using a
3/8” x 4 1/4” Bolt (64), a 3/8” Flat Washer (9),
and a 3/8” Nylon Locknut (21). Do not over-
tighten the Nylon Locknut. The Pulley
must be able to turn freely.
25. Remove the pre-assembled 3 1/2” Pulleys
(15) from the Pulley Plates (58). Route the
Short Cable (23) around one of the Pulleys.
Reattach a Pulley Plate to each side of the
Pulley with a 3/8” x 2” Bolt (12) and a 3/8”
Nylon Locknut (21). Do not tighten the
Nylon Locknut yet.
Route the Long Cable (69) around the other
3 1/2” Pulley (15). Attach the Pulley to the
bottom set of holes in the Pulley Plates (58)
with a 3/8” x 2” Bolt (12) and a 3/8” Nylon
Locknut (21). Do not overtighten the Nylon
Locknuts; the Pulleys must be able to turn
freely.
26. Route the Long Cable (69) around a 3 1/2”
Pulley (15) as shown. Hold a Cable Trap (66)
against the Pulley so that the Cable is held
securely in the groove.
Attach the 3 1/2” Pulley (15) and the Cable
Trap (66) to the Front Upright (42) using a
3/8” x 4 1/4” Bolt (64), a 3/8” Flat Washer (9),
and a 3/8” Nylon Locknut (21). Do not over-
tighten the Nylon Locknut. The Pulley
must be able to turn freely.
14
CABLE ASSEMBLY
69
12
77
21
Bracket
17
4
21
58
21 42
66
69
64
9
69
21
42
9
15
15
23
12
58
69
66
64 15

27. Route the Long Cable (69) behind the Press
Frame (17) and under the Seat Frame (36) as
shown. Route the Long Cable (69) around
two 3 1/2” Pulleys (15).
Slide the 3/8” x 5” Bolt (75) through the 3 1/2”
Pulleys (15), two Cable Traps (66), and the
Press Frame (17) as shown. Tighten a 3/8”
Nylon Locknut (21) onto the Bolt. Do not
overtighten the Nylon Locknut; the Pulleys
must be able to pivot freely.
28. Locate the section of the Long Cable (69)
between the two 3 1/2” Pulleys (15) attached
in step 27. Route this section of the Long
Cable around a “V”-Pulley (6). Hold a Cable
Trap (66) against the “V”-Pulley to keep the
Cable in the groove of the Pulley.
Attach the “V”-Pulley (6) and the Cable Trap
(66) to the second hole from the front of the
Seat Frame (36) using a 3/8” x 3 1/4” Bolt (8),
a 3/8” Flat Washer (9), and a 3/8” Nylon
Locknut (21). Do not overtighten the Nylon
Locknut; the Pulley must be able to turn
freely.
29. Route the Long Cable (69) around a 3 1/2”
Pulley (15). Hold a Cable Trap (66) against
the Pulley to hold the Long Cable in place.
Attach the 3 1/2” Pulley (15) and the Cable
Trap (66) to the Front Upright (42) using a
3/8” x 4 1/4” Bolt (64), a 3/8” Flat Washer (9),
and a 3/8” Nylon Locknut (21). Do not over-
tighten the Nylon Locknut; the Pulley must
be able to turn freely.
30. Attach the end of the Long Cable (69) to the
Leg Lever (29) using a 3/8” x 2 3/4” Bolt (85),
a 5/8” x 1/2” Spacer (82), two 3/8” Flat
Washers (9), and a 3/8” Nylon Jamnut (67).
15
28
69
29
82
9
67
9
85
69
15
66
21
42
9
64
29
30
CABLE ASSEMBLY
36
15
69
6
66
8
9
21
27
75
36
15
66
17
69
15
21

31. Attach the Seat (13) to the Seat Frame (36)
using two 1/4” x 3/4” Bolts (18), a 1/4” x 2 1/4”
Bolt (33), and a 1/4” Flat Washer (78).
32. Attach the Backrest (41) to the Front Upright
(42) using two 1/4” x 3” Bolts (43) and two
1/4” Flat Washers (78).
33. Insert 3/4” Round Inner Caps (34) into both
end of two Pad Tubes (28). Slide the Pad
Tubes into the holes in the Leg Lever (29)
and the Seat Frame (36). Slide Foam Pads
(30) onto both ends of the Pad Tubes.
34. Attach the Curl Pad (24) to the Curl Post (35)
with two 1/4” x 3/4” Bolts (18).
To attach the Curl Post (35) to the training
system, remove the 1 1/2” Square Inner Cap
(32) from the Seat Frame (36). Insert the Curl
Post into the Seat Frame and tighten the
Knob (51) into the Seat Frame and the Curl
Post.
Note: When the Curl Post (35) is not in
use, replace the 1 1/2” Square Inner Cap
(32).
16
SEAT ASSEMBLY
31
13
18
32
41
78
78
42
43
43
33
30
30
30
28
29
36
34
34
34
24
35
18
51
36
32
33
78
36

35. Attach the Shroud (59) to the brackets on the
Top Frame (55) and the Base (4) using four
#8 x 1/2” Screws (79).
17
35 79
79
59
55
79
4
SEAT ASSEMBLY
36. Make sure that all parts have been properly
tightened. The use of the remaining parts will
be explained in ADJUSTMENT, beginning on
page 18 of this manual.
Before using the training system, pull each
cable a few times to be sure that the cables
move smoothly over the pulleys. If one of the
cables does not move smoothly, find and cor-
rect the problem. IMPORTANT: If the cables
are not properly installed, they may be
damaged when heavy weight is used. See
the CABLE DIAGRAM on page 21 of this
manual for proper cable routing. If there
is any slack in the cables, you will need to
remove it by tightening the cables. See
TROUBLE-SHOOTING AND
MAINTENANCE on page 20.

18
54 39
53
52
23
25
26
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert the Weight Pin (26) under the desired Weight
(25). Be sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting of the
weight stack can be changed from 6.5 pounds to 86.5
pounds, in increments of 10 pounds. Note: Due to
the cables and pulleys, the actual amount of
resistance at each exercise station may vary from
the weight setting. Use the WEIGHT RESISTANCE
CHART on page 19 to find the actual amount of
resistance at each weight station.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION OR THE LOW PUL-
LEY STATION
Attach the Lat Bar (54) to the Short Cable (23) or the
Long Cable (69, not shown) with a Cable Clip (53).
For some exercises, the Chain (52) should be
attached between the Lat Bar and the Cable with two
Cable Clips. Adjust the length of the Chain
between the Lat Bar and the Cable so the Lat Bar
is in the correct starting position for the exercise
to be performed.
The Nylon Strap (39) can be attached in the same
manner.
ADJUSTMENT
The instructions below describe how each part of the training system can be adjusted. Refer to the exercise
guide accompanying this manual to see how the training system should be used for each exercise. IMPOR-
TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start-
ing position for the exercise to be performed. If there is any slack in the cables or chain as an exercise
is performed, the effectiveness of the exercise will be reduced.
ATTACHING AND REMOVING THE CURL PAD
For some exercises, the Curl Pad (24) must be
attached to the training system. Remove the 1 1/2”
Square Inner Cap (32) from the Seat Frame (36).
Insert the Curl Post (35) into the Seat Frame, and
tighten the Knob (51) into the Seat Frame and the
Curl Post.
To remove the Curl Post (35) from the Seat Frame
(36), first remove the Knob (51). Lift the Curl Post off
the Seat Frame and insert the 1 1/2” Square Inner
Cap (32).
35
24
36
32
51

19
This chart shows the approximate weight resistance at each exercise station. “Top” refers to the 6.5 lb. top
weight. The other numbers refer to the 10 lb. weight plates. The butterfly arm resistance listed is the resistance
for each butterfly arm.The actual resistance at each weight station may vary due to differences in individ-
ual weight plates, as well as friction between the cables, pulleys, and weight guides.
WEIGHT High Pulley Arm Press Butterfly Leg Raise Low Pulley
PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
Top2222201815
13842393231
25362584747
36982776262
4 84 102 98 77 78
5 100 122 114 91 94
6 115 142 133 106 110
7 131 162 152 121 125
8 146 182 171 136 141
WEIGHT RESISTANCE CHART

20
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the training system. Replace any worn parts immediately. The
training system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the training
system, can stretch slightly when it is first used. If
there is slack in the cables before resistance is felt,
the cables should be tightened.
Slack can be removed from the cables by tightening
the Short Cable (23). To tighten the Short Cable, first
loosen the 1/4” Nylon Locknut (2) on the end of the
Short Cable. Next, tighten the end of the Short Cable
further into the “U” Bracket. Retighten the 1/4” Nylon
Locknut against the 1/4” Flat Washer (78).
To remove slack from the Long Cable (69), remove
the “V” Pulley (6) and the Cable Trap (not shown)
from the Seat Frame (36). Reattach the Pulley and
the Cable Trap to a hole further back in the Seat
Frame.
Make sure that the cables are not too tight, or the top
weight will be lifted off the weight stack.
If the cables need to be replaced, see the back cover
of this manual.
23
78
2
69
636