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  9. Weider WESY86300 User manual

Weider WESY86300 User manual

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1

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Copyright 2025 Manuals.Online. All Rights Reserved.

USER'S MANUAL
QUESTIONS?
As a manufacturer, we are
committed to pro iding complete
customer satisfaction. If you
ha e questions, or if there are
missing or damaged parts, we
will guarantee complete satisfac-
tion through direct assistance
from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will pro ide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Model No. WESY86300
Serial No.
Write the serial number in the space
above for future reference.
Patent Pending
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Sa e this manual
for future reference.
Serial Number Decal (Under Seat)
2
TABLE OF CONTENTS
LI ITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
I PORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSE BLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO USE THE HO E GY SYSTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
TROUBLE-SHOOTING AND AINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CABLE DIAGRA S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACE ENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of
this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before
beginning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-
ited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All
products for which warranty claim is made must be received by ICON at one of its authorized service cen-
ters with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase.
All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to
a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or
repairs not provided by an ICON authorized service center, products used for commercial or rental pur-
poses, or products used as store display models. No other warranty beyond that specifically set forth
above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-
nection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-
dental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
3
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the home gym system.
1. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.
3. Use the home gym system only on a le el
surface. Place a mat beneath the home gym
system to protect the floor or carpet.
4. Inspect and tighten all parts often. Replace
any worn parts immediately.
5. Keep children under 12 and pets away from
the home gym system at all times.
6. Ne er release the press arm, butterfly arms,
leg le er, leg press plate, lat bar, ab strap, or
nylon strap while weights are raised. The
weights will fall with great force.
7. Keep hands and feet away from mo ing parts.
8. Always wear athletic shoes for foot protec-
tion.
9. Always stand on the foot plate when per-
forming an exercise that could cause the
home gym system to tip.
10. When using the leg press station, always be
sure that the lock pin is fully inserted and
that the lock pin is clipped in place on the
adjustment tube (see page 23).
11. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
12. Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar.
13. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
14. The home gym system is intended for home
use only. do not use the home gym system in
any commercial, rental, or institutional set-
ting.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons o er the age of 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
4
BEFORE YOU BEGIN
ASSE BLED
DI ENSIONS:
Height: 78 in.
Width: 64 in.
Length: 70 in.
Foot Plate
Low Pulley
Station
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Weight Stacks
Backrests
Leg Press
Plate
Ab Pulley Station
Thank you for selecting the versatile WEIDER®8630
Training System. The WEIDER®8630 offers a selec-
tion of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
WEIDER®8630 will help you to achieve the specific
results you want.
For your benefit, read this manual carefully before
using the WEIDER®8630 Training System. If you
have additional questions, please call our Customer
Service Department toll-free at 1-800-999-3756,
onday through Friday, 6 a.m. until 6 p.m. ountain
Time (excluding holidays). To help us assist you,
please note the product model number and serial
number before calling. The model number is
WESY86300. The serial number can be found on a
decal attached to the WEIDER®8630 (see the front
cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
5
ASSEMBLY
1
56
58
58 55
20
49 40
49
1. Before beginning assembly, be sure that
you ha e read and understand the infor-
mation in the box abo e.
Locate and open the parts bags labeled
“FRAME ASSEMBLY BAG ONE” and
“FRAME ASSEMBLY BAG TWO.”
Press two 2” Square Outer Caps (58) onto
the Weight Base (14) in the indicated loca-
tions. Press a 2” Square Inner Cap (56) into
the end of the Weight Base.
Insert four 5/16” x 2 1/2” Carriage Bolts (49)
up through the Press Base (13). Insert two
5/16” x 2 1/2” Carriage Bolts up through the
Weight Base (14).
Attach the Press Base (13) to the Weight
Base (14) with two 5/16” x 2 3/4” Bolts (55),
two 5/16” Washers (20), and two 5/16” Nylon
Locknuts (40). Do not tighten the Nylon
Locknuts yet.
FRAME ASSEMBLY
Before beginning assembly, carefully read the
following information and instructions:
•Place all parts in a cleared area and remove the
packing materials; do not dispose of the packing
materials until assembly is completed.
• Assembly is divided into four stages: 1) frame
assembly, 2) press and butterfly arm assembly,
3) cable and pulley assembly, and 4) seat and
backrest assembly. The hardware for each stage
is packaged separately.
• Wait until you begin each assembly stage to open
the parts bag labeled for that assembly stage.
•For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been pre-
attached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
•As you assemble this product, be sure that all
parts are oriented as shown in the drawings.
•Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) standard screwdri er
• One (1) phillips screwdri er
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
13
14
2. Slide the Ab Upright (1) onto the indicated
5/16” x 2 1/2” Carriage Bolts (49) in the
Weight Base (14). Hand tighten two 5/16”
Nylon Locknuts (40) onto the Carriage Bolts.
Do not tighten the Nylon Locknuts yet.
Slide the Leg Press Upright (4) onto the indi-
cated 5/16” x 2 1/2” Carriage Bolts (49) in the
Weight Base (14). Hand tighten two 5/16”
Nylon Locknuts (40) onto the Carriage Bolts.
Do not tighten the Nylon Locknuts yet.
3. Press a 2” Square Inner Cap (56) into each
end of the Top Frame (2). Press a 2” Square
Inner Cap (56) into each side of the Butterfly
Frame (3). Press two 1” Round Inner Caps
(70) into the top of the Butterfly Frame.
Attach the Butterfly Frame (3) to the Top
Frame (2) with a 5/16” x 3” Bolt (92). Be sure
that the Bolt is on the side shown.
Finish attaching the Butterfly Frame (3) to the
Top Frame (2) with a 5/16” Nylon Jam Nut
(91), a 5/16” x 2 3/4” Bolt (55), a 5/16”
Washer (20), and a 5/16” Nylon Locknut (40).
4. Slide the Front Seat Frame (8) onto the indi-
cated 5/16” x 2 1/2” Carriage Bolts (49) in the
Press Base (13). Hand tighten two 5/16”
Nylon Locknuts (40) onto the Carriage Bolts.
Attach the other end of the Front Seat Frame
(8) to the Leg Press Upright (4) with two 5/16”
x 2 3/4” Bolts (55), two 5/16” Washers (20),
and two 5/16” Nylon Locknuts (40).
Press a 2” Square Inner Cap (56) into the
Front Seat Frame (8).
2
3
FRAME ASSEMBLY
6
14
40 40
49 49
13
2
3
14
55
40
20
56 56
56
56
92 70
91
455
20
49
40
56
8
40
4
13
5. Insert two Weight Guides (23) into one of the
brackets on the Weight Base (14). Attach the
lower ends of the Weight Guides with a 5/16”
x 6” Bolt (67) and a 5/16” Nylon Locknut (40).
Do not o ertighten the Nylon Locknut.
Attach the other Weight Guides (23) in the
same manner.
6. Slide a Weight Bumper (27) onto each of the
Weight Guides (23).
Slide eight Weights (90) onto each set of
Weight Guides (23). Be sure that the pin
groo es are on the indicated side of each
stack of Weights.
7. Press a Weight Tube Bumper (26) into each
Weight Tube (25).
Insert a Weight Tube (25) into each stack of
Weights (90). Be sure that the pins on the
Weight Tubes are in the pin groo es in the
upper Weights.
7
6
7
FRAME ASSEMBLY
90
90
Pin
Grooves
27
27
23 23
26
25
Pin
Grooves
90 90
5
67
23
23
40
14
8. Lubricate the insides of the holes in the Top
Weights (24) as shown. Slide a Top Weight
onto each set of Weight Guides (23).
9. Attach the Top Frame (2) to the Ab Upright (1)
with two 5/16” x 2 3/4” Bolts (55), two 5/16”
Washers (20), and two 5/16” Nylon Locknuts
(40). Do not tighten the Nylon Locknuts
yet.
Attach the Butterfly Frame (3) to the Leg
Press Upright (4) with two 5/16” x 2 3/4” Bolts
(55), two 5/16” Washers (20), and two 5/16”
Nylon Locknuts (40). Do not tighten the
Nylon Locknuts yet.
10. Attach the upper ends of one set of Weight
Guides (23) to the Top Frame (2) with a 5/16”
x 6” Bolt (67), two 1/2” x 3/4” Spacers (69),
and a 5/16” Nylon Locknut (40).
Attach the upper ends of the other set of
Weight Guides (23) in the same manner.
Before continuing, firmly tighten all nylon
locknuts used in steps 1 through 10.
8
10
8
FRAME ASSEMBLY
23
Lubricate
Lubricate
23
23
69
40
67
67
40
2
69
24
24
23
955
55 20
20
40 40 4
3
2
1
11. Attach the Leg Press Plate (11) to the
Adjustment Tube (10) with a 5/16” x 2 1/2”
Bolt (39), two 5/16” Washers (20), and a 5/16”
Nylon Locknut (40). Be sure that the Leg
Press Plate and Adjustment Tube are ori-
ented as shown.
Press a 1 3/4” Square Inner Cap (48) into the
Adjustment Tube (10).
12. Attach the Adjustment Tube (10) to the Leg
Press Arm (9) with the Lock Pin (73). Be sure
the Leg Press Plate (11) is oriented as
shown.
Press two 2” Square Inner Caps (56) into the
Leg Press Arm (9).
13. Locate and open the parts bag labeled
“ARM ASSEMBLY.”
Attach the Leg Press Bumper (53) to the
Front Seat Frame (8) with the 1” Tap Screw
(72).
Lubricate the 3/8” x 3 1/4” Bolt (71). Attach
the Leg Press Arm (9) to the Press Base (13)
with the Bolt and a 3/8” Nylon Locknut (42).
14. Press a 1” x 7/8” Plastic Bushing (54) onto
each welded spacer on the Press Frame (12).
Slide the Press Frame onto the Press Base
(13) so that the Plastic Bushings are aligned
with the indicated tube. Note: This will be a
tight fit. Make sure that the high pulley is
on the side shown.
Lubricate the 3/8” x 8” Bolt (52). Attach the
Press Frame (12) to the Press Base (13) with
the Bolt and a 3/8” Nylon Locknut (42).
14
11
12
13
9
ARM ASSEMBLY
20 40
39
Angle
10
48
11
56
42
71—Lubricate
53
72
13
54
42
12
13
11
9
9
8
10
73
52—Lubricate
Tube
Welded
Spacers
High
Pulley
FRAME ASSEMBLY
10
15. Attach a Press Arm (7) to one side of the
Press Frame (12) with two 5/16” x 2 1/2” Bolts
(39) and two 5/16” Nylon Locknuts (40).
Attach the other Press Arm (7) to the Press
Frame (12) in the same manner.
16. Press a 1” Round Inner Cap (70) into one of
the Press Arms (7). Press a 1 3/4” Square
Inner Cap (48) into the Press Arm.
Repeat this step for the other Press Arm (not
shown).
17. Lubricate both axles on the Butterfly Frame
(3).
Refer to the drawing and identify the Right
Arm (5) and the Left Arm (6).
Press a 1 3/4” Square Inner Cap (48) into the
upper end of the Left Arm (6). Slide the Left
Arm onto the indicated axle. Note: Be careful
not to confuse the Left Arm with the Right
Arm (5). Be sure that the upper end of the
Left Arm is behind the indicated bracket
on the Butterfly Frame (3).
IMPORTANT NOTE: Before assembling the
1” Retainers (45) used in this step, be sure
that you thoroughly understand the step.
The Retainers can be assembled only once.
If they must be remo ed, you will need to
order new Retainers.
Tap two 1” Retainers (45) and a 1” Round
Outer Cap (46) onto the axle. Be sure that
the teeth on the Retainers bend toward the
Round Outer Cap, as shown in the inset
drawing.
Attach the Right Arm (5) in the same manner.
15
16
17
ARM ASSEMBLY
39 7
70
40
48
12
7
7
3
Lubricate Axle
Axle
6
545
48
46
Bracket
45
46