Weidmuller Crimpfix 2.5 M User manual

Weidmüller Interface GmbH & Co.
Klingenbergstraße 16
D-32758 Detmold
Telefax 05231/14 - 0
Telefon [phone] - 20 83
Operating Manual
Stripping and crimping machine
Crimpfix 2.5 M
Fabrication number

Stripping and crimping machine Crimpfix 2.5 M
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Inhaltsverzeichnis
1. Terms of use ..................................................................................................................................3
2. Prescribed use ...............................................................................................................................3
3. Safety and the environment............................................................................................................4
3.1 General ......................................................................................................................................................... 4
3.2 Safety instructions ........................................................................................................................................ 4
3.3 Safety precautions ........................................................................................................................................ 4
3.4 Setup............................................................................................................................................................. 4
3.5 Symbols and indications ............................................................................................................................... 5
3.6 Training of personnel .................................................................................................................................... 5
3.7 Special obligations of the person in charge..................................................................................................... 5
3.8 Using risks .................................................................................................................................................... 5
4. Transport........................................................................................................................................5
5. Technical specifications..................................................................................................................6
6. General view of the machine ..........................................................................................................7
7. Operating instructions ....................................................................................................................8
7.1 Putting into operation.................................................................................................................................... 8
7.2 Starting the machine ..................................................................................................................................... 8
7.3 Inserting ferrules ........................................................................................................................................... 8
7.4 Changing the ferrule belt .............................................................................................................................. 9
7.5 Adjustment of the cross-section.................................................................................................................... 9
7.6 Control of the stripping quality ...................................................................................................................... 9
7.7 Wire feeding - Wire section......................................................................................................................... 10
7.8 0.34-Tooling Set (optional) ......................................................................................................................... 10
7.9 Feeding funnel ............................................................................................................................................ 10
8. Main menu ................................................................................................................................... 11
9. Special functions .......................................................................................................................... 12
9.1 Display Contrast.......................................................................................................................................... 12
9.2 Adjusting Stripping Depth ........................................................................................................................... 12
10. Maintenance................................................................................................................................. 12
10.1 Stripping-waste container ........................................................................................................................... 12
10.2 Interior......................................................................................................................................................... 12
10.3 Striping blades changing position............................................................................................................... 13
10.3.1. Changing stripping blades .................................................................................................................. 14
10.3.2. Changing ferrule cutting blade ............................................................................................................ 14
11. Trouble shooting .......................................................................................................................... 15
11.1 Error messages........................................................................................................................................... 17
12. Electric diagram ........................................................................................................................... 18
13. Spare parts................................................................................................................................... 19
14. Declaration of conformity.............................................................................................................. 20

Stripping and crimping machine Crimpfix 2.5 M
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1. Terms of use
Please read carefully through this manual and observe the notes and explanations. Only by carefully following
these instructions the proper and trouble free operation of the Crimpfix 2.5 M machine can be guaranteed.
These operating instructions have been written with due care and attention. However, unless otherwise required
by law, we do not guarantee that the data, images and drawings are accurate or complete nor do we accept
liability for their contents. Weidmüller’s general terms and conditions of sale apply in their respective valid form.
Subject to alteration without notice
2. Prescribed use
This device is intended for use in applications only as described in the operating instructions. Any other form of
usage is not permitted and can lead to accidents or destruction of the device. Using the machine in non-
approved applications will lead immediately to the expiration of all guarantee and warranty claims on the part of
the operator against the manufacturer.
Using the selected machine for purposes other than those specified or failure to observe the operating
instructions and warning notes can lead to serious malfunctions that may result in personal injury or damage to
property.
Stripping of insulated wires according to DIN VDE 0295/class 5
DIN VDE 0281/102
DIN VDE 0281/103
Cross-section 0.5 – 2.5 mm²
0.34 mm² optional
Feeding-length 40 mm
Crimping of Weidmüller ferrules on reel with insulating collar:
H 0,34/12 optional
H 0,5/14
H 0,75/14
H 1,0/14
H 1,5/14
H 2,5/14
Crimpform
Trapez-Indent
The use of ferrules type H 0.34/12 is only possible with the 0.34 tooling set.
The indented use includes also the observance of all information in the operating manual and the compliance of
the maintenance work. (See chapter 10)

Stripping and crimping machine Crimpfix 2.5 M
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3. Safety and the environment
3.1 General
Only the intended using ensure the operational safety of the machine.
This manual contains important safety directions. All people working at the machine have to observe them.
3.2 Safety instructions
Depending on the model, the Crimpfix 2.5 M is configured with a power supply for AC voltage of either115 V or
240 V.
Caution:
Only plug the Crimpfix 2.5 M into an outlet with an earth (ground) connection.
The Crimpfix 2.5 M should only be operated in a dry environment with no exposure to moisture (splashed water,
fog, etc.).
3.3 Safety precautions
Read the following instructions carefully before starting up the Crimpfix 2.5 M. Observe the warnings and notes
on the Crimpfix 2.5 M at all times.
•Do not insert any unsuitable objects into the openings.
•Do not spill any fluids onto the Crimpfix 2.5 M.
•The mains voltage must correspond to the system voltage given on the Crimpfix 2.5 M type plate.
CAUTION!
•Only connect the machine to a properly earthed and correctly-fused plug socket outlet.
•Do not use a plug socket outlet already being used by devices that are turned on and off in regular intervals,
such as photocopiers or fans.
•Do not connect the Crimpfix 2.5 M to either a switched or a time – controlled plug socket outlet.
•Never use damaged or scuffed power cables.
•If you connect the Crimpfix 2.5 M to the power supply via an extension cable, ensure that the total nominal
current of all the devices connected to the extension cable does not exceed the ampere rating for that
extension cable. In addition, you should ensure that the total nominal current of all the devices plugged into
the wall – mounted socket outlet does not exceed the ampere rating for that wall – mounted socket outlet.
CAUTION!
Do not carry out repairs to the device yourself.
Unplug the Crimpfix 2.5 M and contact a qualified service engineer if anything of the following occurs:
•The power cord or plug are scuffed or damaged.
•Fluid has penetrated the Crimpfix 2.5 M.
•The Crimpfix 2.5 M is fallen down or the enclosure is damaged.
•The Crimpfix 2.5 M does not operate normally or the standard of performance varies noticeably.
When contacting the manufacturer for any information please have the machine type and fabrication number
available!(see type plate on the machine)
3.4 Setup
Select a suitable location for the setup, considering the following factors:
•Place the Crimpfix 2.5 M on a flat, stable surface larger than the base area of the machine.
•Ensure that there is sufficient space to allow the operator to push in cables without any restriction

Stripping and crimping machine Crimpfix 2.5 M
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3.5 Symbols and indications
Before switching on the machine, read through the operating manual carefully.
Use the machine only at dry places.
Caution!
This symbol indicates a possible hazardous situation.
Failure to observe these warnings could result in moderate injuries or property damages.
3.6 Training of personnel
•Only trained and qualified personnel are allowed to handle the machine.
•The responsibilities of the personnel for operating, changing tools and maintaining must defined.
•Only the manufacturer or authorized service workshops are entitled to repair these products.
3.7 Special obligations of the person in charge
•Knowledge about local regulations for safety and accident prevention.
•To take care that all safety and danger indications are clearly visible, replace them if necessary.
•To inform the manufacturer immediately if the machine and the application becomes unsafe.
•To change machine parts in defective condition immediately.
•To use only original spare and wear parts.
•Modifications or conversions at the machine require written approval by the manufacturer.
3.8 Using risks
•Operate the machine only when all safety system are fully functional.
•The operator is only allowed to clear faults on which the cover does not have to be removed.
•Only trained and qualified personnel are allowed to open the cover and to do maintenance or repair.
•Before opening the machine and changing spare parts remove the plug.
4. Transport
•Use always the complete original packaging for transports.
•For service and repair work the machine must be sent with all accessories.
•Before returning the machine, empty the stripping-waste container.

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5. Technical specifications
Drive................................................................................................................................ Electric motor
Power supply .............................................................................................................. 1~230 V / 50 Hz
Power consumption .................................................................................................................. 100 VA
Fuse (line filter) ..............................................................................................................2 x T2AH250V
Protecting class..............................................................................................................................IP20
Cycle time ..................................................................................................................................... 1.5 s
Continuous sound level .......................................................................................................< 70 dB(A)
Dimensions (w x d x h) without reel and holder.................................................(292 x 310 x 260) mm
Colour ................................................................................................................................... RAL 7021
Weight.......................................................................................................................................... 15 kg
Temperature
Operating .......................................................................................................................+10°C - +45°C
Storage/Transport.......................................................................................................... -20°C - +70°C
Relative humidity
Operating .......................................................................................................5% - 95% (no bedewing)
Storage/Transport..........................................................................................5% - 95% (no bedewing)
Barometric pressure
Operating ..................................................................................................................... 1080 - 795 hPa
Storage/Transport ........................................................................................................ 1080 - 660 hPa

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6. General view of the machine
Figure 1: Front view
Figure 2: Back view
Mains switch
Reel holder
Fuse
Flap
Mains plug
Stripping-waste container
Flap
Feeding funnel
Reel holder
Stripping-waste container
Display
Keypad
Cross-section range
Switch from 0.5-2.5 to 0.34
Fixing screw of the reel holder

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7. Operating instructions
7.1 Putting into operation
•Put in the stripping-waste container. Take care that the container is completely inserted.
•Connect the mains cable to the machine and to the electrical supply. (The data on the type plate must agree
with the mains supply.)
7.2 Starting the machine
•Actuate the main switch on the back side of the unit.
•The operating-menu appears on the display and the last selected program is loaded.
7.3 Inserting ferrules
•Open the flap.
•Release the locking pin (see Figure 3) and remove the magazine.
•Put on the ferrule reel, so that it rotates in clockwise direction.
•While inserting the ferrules, the transporting pusher must be retracted. If the pusher juts out, you have to
press it back.
•Insert the belt until the first ferrule is snapped in. Be careful that no ferrule sticks out of the magazine.
•If the locking lever was pressed, the transporting pusher must be retracted and the ferrule belt must be
reloaded again.
•Put in the magazine until it snaps in and close the flap.
Figure 3: Magazine
9Tansporting pin
Locking pin
Locking lever
Locking lever
Tansporting pusher
Be careful that no ferrule sticks
out and the transporting pusher
is retracted while inserting

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7.4 Changing the ferrule belt
•Open the flap.
•Release the locking pin (see Figure 3) and remove the magazine.
•Push the transport pin completely up and take out the ferrule belt.
•Put on the new ferrule reel, so that it rotates in clockwise direction.
•While inserting the ferrules, the transporting pusher must be retracted. If the pusher juts out, you have to
press it back.
•Insert the new belt until the first ferrule snaps in. Be careful that no ferrule sticks out of the magazine.
•If the locking lever was pressed, the transporting pusher must be retracted and the ferrule belt must be
reloaded again.
•Put in the magazine until it snaps in and close the flap.
•Take care that you have selected the correct cross-section program.
7.5 Adjustment of the cross-section
program
Econfirm
select the right cross-section (P1 - P6)
Econfirm and back to the operating menu
7.6 Control of the stripping quality
Neccesary after each change of wire type, cross section or wire manufacturer!
•Choose the right cross section program.
•Open the flap.
•Release the locking pin (see figure 3) and remove the magazine.
•Close the flap.
•Put the wire in the feeding funnel until a new cycle starts.
•Check the stripping and if necessary adjust the stripping depth. (See chapter 9.2)
1
3
b
a=
ab
D
Isolation
Cutting edge of the stripping blades
Stranded wires
The cut edge of the
stripping blades have to
look like a rue and must
be symmetrical to the
stranded wires
Figure 4: Top view of a correct stripping

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7.7 Wire feeding - Wire section
•The wire has to be cut off straight and may not have any bends or bows.
•Insert the wire into the feeding funnel until the working cycle is triggered.
•After triggering hold the wire.
correct incorrect
oblique cut
deformed wire
wires sticking out
squeezed wire
40 mm
correct incorrect
wires standing back
Figure 5: Wire feeding - Wire section
7.8 0.34-Tooling Set (optional)
Contents: Magazine 0.34
Feeding funnel 0.34
Label
Figure 6: 0.34-Tooling-Set (optional)
The H 0,34/12 ferrules may be handled only with the 0.34-tooling set.
Set the cross-section range by rotating the adjustment screw on front of the machine.
•Take out the plastic plug.
•Turn the screw clockwise with an Allen key to the limit stop.
To setup the machine back to the range of 0.5 – 2.5 mm² proceed in opposite direction.
7.9 Feeding funnel
Remove feeding funnel
•Loosen the screws.
•Take out the feeding funnel
Install feeding funnel
•Insert the feeding funnel that the marking is on top.
•Tighten the screws evenly.
Feeding funnel
Magazine
Label