Weiler E1650 Installation instructions

WEILER E1250A REMIXING TRANSFER VEHICLE
E1650
Remixing Transfer
Vehicle
Operator’s and Maintenance
Manual
July 2018
S/N 1001 - UP
Part No. 44513

WEILER E1250A REMIXING TRANSFER VEHICLE
WEILER WARRANTY
-Exclusive Limited Warranty-
The manufacturer warrants each new WEILER PRODUCT to be free of defects in workmanship and
material at the time of shipment to first end-user. The warranty period is 12 months.
A. If a defect is found, and the authorized dealer is notified during the 12 month warranty period, the
manufacturer will repair or replace any part or component on the unit that fails to conform to the
warranty.
B. The manufacturer has the right to repair any part or component prior to replacement.
C. All new replacement parts will carry a six (6) month warranty. Remanufactured parts will carry a
ninety (90) day warranty.
D. ENGINES, TIRES, BATTERIES and ATTACHMENTS are normally warranted by their
manufacturers and may have different warranty than that of the manufacturer.
NO WARRANTY OF ANY KIND SHALL BE MADE WITH RESPECT TO:
A. Any defects or damage caused by misuse, misapplication, negligence accident or failure to maintain
or use the product in accordance with current operating instructions.
B. Any product that has been used with an attachment or in an application where excessive workload or
stress causes failure of the part or component.
C. Failure to conduct normal maintenance and operating service to include but not limited to providing
lubricants, coolant, fuel, inspections and regular tune-ups.
D. Unauthorized alterations, modifications and or replacements parts and components not manufactured
by the manufacturer.
THE MANUFACTURER IS NOT RESPONSIBLE FOR THE FOLLOWING:
A. Charges for travel time, mileage or overtime.
B. Airfreight charges for parts shipped to point of service.
C. Transportation charges to and from point of service.
D. Consumable parts such as cutting edges, filters and items expected to receive normal wear and tear.
E. Liability or damages of any type due to lost profits or expenses to acquire replacement products
EXCEPT AS SPECIFICALLY STATED ABOVE, THE MANUFACTURER MAKES NO WARRANTY
OR REPRESENTATION, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE
WARRANTY SET FORTH ABOVE AND THE OBLIGATIONS AND LIABILITIES OF THE
MANUFACTURER THEREUNDER REPRESENT CUSTOMER’S SOLE AND EXCLUSIVE
REMEDIES AND ARE EXPRESSLY MADE IN LIEU OF ANY AND ALL OTHER REMEDIES,
WARRANTIES, GUARANTIES OR LIABILITIES. THERE ARE NO WARRANTIES WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF. IN NO EVENT SHALL THE
MANUFACTURER’S LIABILITY HEREUNDER EXCEED THE PURCHASE PRICE FOR THE
PRODUCTS, NOR SHALL THE MANUFACTURER BE LIABLE FOR ANY SPECIAL INDIRECT,
INCIDENTAL OR CONSEQUENTIAL DAMAGES.
10/21/05

WEILER E1650 REMIXING TRANSFER VEHICLE
i
Product and Dealer Information
PRODUCT AND DEALER INFORMATION
Delivery Date:_______________________________
DEALER INFORMATION
Dealer Name_________________________________________________________________________________
Address_____________________________________________________________________________________
City_________________________________________________________________________________________
State__________________________________________ Zip / Post Code________________________________
Country_______________________________________ Phone________________________________________
OWNER INFORMATION
Owner Name_________________________________________________________________________________
Address_____________________________________________________________________________________
City_________________________________________________________________________________________
State_________________________________________ Zip / Post Code_________________________________
Country______________________________________ Phone_________________________________________
MACHINE IDENTIFICATION NUMBERS
Engine Model Number________________________________________________________________________
Engine Serial Number________________________________________________________________________
Machine Model Number_______________________________________________________________________
Machine Product Identification Number ________________________________________________________

WEILER E1650 REMIXING TRANSFER VEHICLE
ii Receiving and Delivery Report
RECEIVING AND DELIVERY REPORT
DEALER PREP
Check and perform the following:
General
____ Check machine for shipping damage or shortage.
____ Check that all optional and loose items are included with machine.
____ Check that all safety signs and control decals are not damaged.
____ Check that the Operator’s and Maintenance Manual is attached to machine.
____ Check neutral start system and engine stop operations.
____ Check for fluid leaks. If leak is found, correct leak and check component fluid level.
Engine/Drivetrain
____ Check fuel and DEF levels.
____ Check oil level.
____ Check coolant level.
Hydraulics
____ Check fluid level.
____ Check for proper function.
DELIVERY
Check and perform the following with the operator/owner:
Machine
____ Review all sections of this Operator’s and Maintenance Manual.
____ Fill out Dealer, Owner, and Machine information sections in this manual.
Review of Operation
____ Overall explanation and demonstration of how the machine works.
____ Explain machine and operator safety.
____ Preparing machine for operation.

WEILER E1650 REMIXING TRANSFER VEHICLE
iii
TABLE OF CONTENTS
Product and Dealer Information . . . . . . . . . . . . i
Receiving and Delivery Report . . . . . . . . . . . . ii
Table of Contents . . . . . . . . . . . . . . . . . . . . . . iii
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . vi
SAFETY
Safety Messages . . . . . . . . . . . . . . . . . . . . .1-1
General Safety Rules . . . . . . . . . . . . . . . . . .1-5
Check Laws and Regulations . . . . . . . . . . . .1-5
Fire Extinguisher. . . . . . . . . . . . . . . . . . . . . .1-6
Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . .1-6
MACHINE CONTROLS
Machine Description. . . . . . . . . . . . . . . . . . .2-1
Machine Terminology . . . . . . . . . . . . . . . . .2-2
Machine Controls . . . . . . . . . . . . . . . . . . . . .2-3
OPERATING INSTRUCTIONS
Operator Qualifications. . . . . . . . . . . . . . . . .3-1
Personal Protection . . . . . . . . . . . . . . . . . . .3-2
Sound Levels . . . . . . . . . . . . . . . . . . . . . . . .3-3
Vibration Levels . . . . . . . . . . . . . . . . . . . . . .3-3
Prepare the Area . . . . . . . . . . . . . . . . . . . . .3-4
Mounting and Dismounting. . . . . . . . . . . . . .3-6
Pre-Starting Inspection (Before Each Use) .3-6
Machine Starting Procedure . . . . . . . . . . . . .3-7
Jump-Starting . . . . . . . . . . . . . . . . . . . . . . . .3-9
Machine Starting Procedure - Cold Start . .3-11
Machine Shutdown Procedure . . . . . . . . . .3-13
Preparing Machine . . . . . . . . . . . . . . . . . . .3-15
Driving Machine . . . . . . . . . . . . . . . . . . . . .3-18
Paving. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Machine Cleanup . . . . . . . . . . . . . . . . . . . .3-27
Cleaning or Removing Material . . . . . . . . .3-28
TRANSPORTING
Lifting Machine. . . . . . . . . . . . . . . . . . . . . . . 4-1
Roading Machine . . . . . . . . . . . . . . . . . . . . . 4-1
Limp Mode . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Towing/Retrieving Machine . . . . . . . . . . . . . 4-3
Trailering Machine . . . . . . . . . . . . . . . . . . . . 4-5
MAINTENANCE
Safety Messages . . . . . . . . . . . . . . . . . . . . 5-1
Safety Signs. . . . . . . . . . . . . . . . . . . . . . . . . 5-3
General Information . . . . . . . . . . . . . . . . . . . 5-3
Welding Precautions . . . . . . . . . . . . . . . . . . 5-4
Engine Maintenance . . . . . . . . . . . . . . . . . . 5-5
Maintenance Schedule . . . . . . . . . . . . . . . . 5-6
Maintenance Procedures . . . . . . . . . . . . . . . 5-7
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
SPECIFICATIONS
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Performance Specifications . . . . . . . . . . . . .A-2
Engine Specifications. . . . . . . . . . . . . . . . . .A-3
Fluid Capacities . . . . . . . . . . . . . . . . . . . . . .A-4
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . .A-4
Hydraulic System Specifications . . . . . . . . .A-5
FAULT CODES
Electronic Display Error Fault Codes . . . . . .B-1
SCHEMATICS
Electrical Schematic. . . . . . . . . . . . . . . . . . .C-1
Hydraulic Schematic . . . . . . . . . . . . . . . . .C-10

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WEILER E1650 REMIXING TRANSFER VEHICLE
v
Foreword
FOREWORD
This manual is an important part of the machine and provides correct procedures for machine
operation and maintenance. Proper maintenance and service are essential for safety and for efficient
operation of the machine. Do not use the machine if it is not in suitable operating condition. Read and
understand these instructions thoroughly before operating the machine for the first time or
maintaining machine. Failure to do so could result in personal injury or equipment damage. Contact
an authorized Weiler dealer if you do not understand the instructions in this manual or need
additional information.
This tethered manual must remain with the machine at all times. Store it in the manual storage box.
Replace manual immediately if lost, damaged, or unreadable. If you sell the machine, be sure this
manual is transferred to the new owner.
If a question arises concerning the equipment, contact an authorized Weiler dealer. Factory-trained
personnel and genuine replacement parts are available for all service requirements.
To maintain and help ensure trouble-free operation of this machine, the routine maintenance as
specified in this manual must be carried out at the recommended intervals.
The instructions, illustrations, an specifications in this manual are based on the latest information
available at time of publication. This machine may have product improvements and features not yet
contained in this manual. Dimensions and weights are approximate and the illustrations may not
show the equipment in standard configuration.
The following acronyms may be used throughout this manual:
• CAN - Controller Area Network,
•CW-Clockwise,
• CCW - counterclockwise,
• DEF - Diesel Exhaust Fluid,
• DOC - Diesel Oxidation Catalyst,
• DPF - Diesel Particulate Filter,
• ECM - Electronic Control Module,
• LCD - Liquid Crystal Display,
• LED - Light Emitting Diode,
• PPE - Personal Protective Equipment,
• SMV - Slow Moving Vehicle, and
• SCR - Selective Catalytic Reduction.
Make no modifications to machine unless specifically requested or authorized by Weiler. Modification
of this machine could mean that it will no longer meet applicable standards or regulations, and the
machine may not function properly or in accordance with these operating instructions. Machine
modification should only be performed and verified for operational and safety requirements by
competent personnel.
Weiler reserves the right to make changes at any time without notice or obligation.
This equipment may be covered by one or more U.S. patents listed at
www.weilerproducts.com/patents.

WEILER E1650 REMIXING TRANSFER VEHICLE
vi Introduction
INTRODUCTION
Thoroughly read and understand these instructions and store the tethered manual in the manual
holder on the machine for future reference.
When purchasing a used Weiler machine you are requested to contact Weiler Customer Service at
641-828-6622 or at www.weilerproducts.com and request a customer login and password to gain
access to online manuals for this machine.
Additional copies of the manuals are available from an authorized Weiler dealer. When ordering a
new manual, use the part number on the front cover.
INTENDED USE
A E1650 Remixing Transfer Vehicle is used to transfer bulk asphalt material from delivery vehicles
to a paving machine. The machine receives paving material in the forward dump hopper, or picks
windrowed material up off of the roadway, delivers the material to the center hopper for storage and
remixing, and then conveys the material to the hopper of a paving machine.
Always use the machine in accordance with the instructions contained in this Operator’s and
Maintenance Manual, safety signs on the machine, and other material provided by Weiler. Usage in
any other way is considered contrary to the intended use.
Proper maintenance and repair are essential for safety and for efficient operation of the machine. Do
not use the machine if it is not in suitable operating condition.
This safety alert system identifies important safety messages in this
manual.
When you see this symbol, be alert, your safety is involved, carefully read
the message that follows, and inform other operators.

WEILER E1650 REMIXING TRANSFER VEHICLE
1-1
Safety 1
Safety Messages
SECTION 1: SAFETY
SAFETY MESSAGES
General safety messages appear in this Safety Messages section. Specific safety messages are located
in appropriate sections of the manual where a potential hazard can occur if the instructions or
procedures are not followed.
Personal Safety
A signal word “DANGER”, “WARNING”, or “CAUTION” is used with the safety alert symbol.
Safety signs with signal word “DANGER”, “WARNING”, or “CAUTION” are located near specific
hazards.
Machine or Property Damage
The signal word ˆNOTICE˜ is not used with a safety alert symbol and is followed by specific
instructions.
Decals with the signal word ˆNOTICE˜ are located near specific areas where machine or property
damage can occur.
DANGER indicates a hazardous situation that, if not avoided, will result in
death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result
in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result
in minor or moderate injury.
This is the safety alert symbol. This symbol is used in combination with an
exclamation mark or other symbols to alert you to the potential for bodily
injury or death.
NOTICE indicates information considered important, but not hazard related.
It is used to inform about possible machine and/or property damage.
This symbol indicates that machine damage can occur if proper procedures
are not followed, or at least one part of the machine is not operating correctly.
Shutting down machine may not be necessary, but some maintenance may be
required.
DANGER
WARNING
CAUTION
NOTICE

1
WEILER E1650 REMIXING TRANSFER VEHICLE
1-2
Safety
1
Safety Messages
Refer to "Machine Shutdown Procedure", page 4-9, for instructions.
WARNING
Read Operator’s and Maintenance Manual and safety signs before operating
machine.
WARNING
Check machine before operating. Machine must be in good operating
condition and all safety equipment installed and functioning properly.
WARNING
Wear personal protective equipment (PPE). Dress properly. Wear close-
fitting clothing and confine long hair. Avoid wearing jewelry, such as rings,
wristwatches, necklaces, or piercings. Refer to “Personal Protective
Equipment” in the Operator’s and Maintenance sections of this manual for
additional requirements.
WARNING
Follow Shutdown Procedure before inspecting, fueling, cleaning,
transporting, lubricating, repairing, or servicing machine.
WARNING
Runover possible. Contact with moving parts can cut or crush.
Make sure no one is working on, underneath, or close to machine before
starting engine or moving machine. Ensure area is free of personnel. Keep
spectators away.
WARNING
Falling load can crush.
Never work under lifted load unless load is securely supported to prevent
falling.