Weller Kahnetics KDS808 User manual

KDS808 / KDS834A / KDS824A
Weller-Logo_2011 in „Weller-Blau“
Größen-Variationen
99 Washington Street
Melrose, MA 02176
Phone [phone]
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com

KDS808
1. Pressure gauge for air outlet
2. Anti-drip vacuum adjuster
3. Power switch
4. Air outlet for cartridge
5. Pressure regulator for air outlet

KDS808
6. Foot switch socket
7. Coupling for external air supply
8. 0.5A fuse
9. Voltage selector switch
10. Power socket

KDS834A
1. Anti-drip vacuum adjuster
2. Time setting in sec.
3. Pressure gauge for air outlet
4. Pressure regulator for air outlet
5. Air outlet for cartridge
6. MANUAL / TIMER mode selector
7. Power switch
8. Indicator for dispensing pulse

KDS834A
9. Foot switch socket
10. Coupling for external air supply
11. 0.5A fuse
12. Voltage selector switch
13. Power socket

KDS824A
1. Pressure regulator for ”timed” air outlet
2. Pressure gauge for ”timed” air outlet
3. Time setting in sec.
4. Indicator for dispensing pulse
5. Anti-drip vacuum adjuster
6. Pressure gauge for ”Accessories” air
outlet
7. Pressure regulator for ”Accessories” air
outlet
8. MANUAL / TIMER mode selector
9. Air outlet for accessories
10. Timed air outlet for cartridge
11. Power switch

KDS824A
12. Foot switch socket
13. Coupling for external air supply
14. 0.5A fuse
15. Voltage selector switch
16. Power socket

Important Information
Connect the system to a filtered air supply only.
Ensure that all air connections are correctly seated.
Ensure that the voltage selector switch is set to the correct supply voltage.
Avoid the intake of foreign bodies when using in vacuum mode.
1. Description
With their adjustable and precise dispensing pressure,the compressed air operated dispensing
systems KDS808/834A/824A provide a reliable flow control for low to high viscosity fluids
or soldering paste. An automatic timed pulse guarantees repeatable dispensed quantities,
while an adjustable vacuum feature prevents uncontrolled dripping by low viscosity media.
KDS808
A simple dispenser with an integral pressure regulator from 0 – 7 bar and pressure gauge.
Adjustable vacuum prevents dripping by the dispensed medium. The dispensed quantity is
controlled by the operator with a foot switch - there is no automatic timer control.
KDS834A
This is a microprocessor controlled dispenser with an integral pressure regulator from
0 – 7 bar and a pressure gauge. Adjustable vacuum prevents dripping by the dispensed
medium. Digital timer control for repeatable dispensed quantities. Dispensing pulses
adjustable from 0.01 to 99.99 sec. Timer pulse is initiated by a foot switch.
KDS824A
This is a microprocessor controlled dispenser with an integral pressure regulator from
0 – 7 bar and pressure gauges. Adjustable vacuum prevents dripping by the dispensed
medium. Digital timer control for repeatable dispensed quantities. Dispensing pulses
adjustable from 0.01 to 99.99 sec. Timer pulse is initiated by a foot switch.
It has an additional compressed air outlet for accessories, e.g. vacuum gripper.
Specifications
KDS808 KDS834A KDS824A
Supply voltage 230V/120V 50/60Hz 230V/120V 50/60Hz 230V/120V 50/60Hz
Fuse 0,5A 0,5A 0,5A
Dimensions L X B X H 197 X 127 X 127 197 X 159 X 127 197 X 242 X 127
Weight 2,3 kg 2,6 kg 3,4 kg
Air inlet max. 7 bar 7 bar 7 bar
Air outlet 0 – 7 bar 0 – 7 bar 0 – 7 bar
Vacuum 0 – 0,6 bar 0 – 0,6 bar 0 – 0,6 bar
Timer
Range of adjustmentz 0,01 – 99,99 sec. 0,01 – 99,99 sec.
Adjustment accuracy +-2% +- 2%
Repeat accuracy 0,0005 sec. 0,0005 sec.
Cycle time 0,12sec. 0,12 sec.
2. Commissioning
Unpack the unit and check for any damage sustained while in transit. Notify the carrier of
any damage found.
KDS808
1. Fit the quick-release coupling for the compressed air hose OD 6mm to the rear of the
unit ( 7 ) (12 mm spanner).
2. Connect filtered compressed air supply max. 7 bar with air hose OD 6mm ( 7 ).
Important: Check the compressed air system for damage and ensure that the
compressed air hoses and couplings are seated properly. Protect the quick-release
coupling for the air supply against twisting.
3. Ensure that the unit is turned off.
4. Set the slide switch ( 9 ) to the correct mains supply voltage.
5. Connect the mains plug ( 10 ).

6. Plug the 3-pin foot switch into the rear of the unit ( 6 ).
7. Insert the cartridge adapter in the air outlet ( 4 ) on the front of the unit and lock with
a clockwise 1/4 turn.
8. Turn on the unit ( 3 ).
9. Set the air pressure regulator ( 5 ) to the desired operating pressure.
10. Operate the foot switch to initiate material flow. Release the foot switch to stop the
flow of material.
KDS834A/KDS824A*
1. Fit the quick-release coupling for the compressed air hose OD 6mm to the rear of the
unit ( 10 ) / ( 13 )* (12 mm spanner).
2. Connect filtered compressed air supply max. 7 bar with air hose OD 6mm
( 10 ) / ( 13 )*.
Important: Check the compressed air system for damage and ensure that the
compressed air hoses and couplings are seated properly.
Protect the quick-release coupling for the air supply against twisting.
3. Ensure that the unit is turned off.
4. Set the slide switch ( 12 ) / ( 15 )* to the correct mains supply voltage.
5. Connect up the mains lead ( 13 ) / ( 16 )*.
6. Plug the 3-pin foot switch into the rear of the unit ( 9 ) / ( 12 )*.
7. Insert the cartridge adapter in the air outlet ( 5 ) / ( 10 )* on the front of the unit and
lock with a clockwise 1/4 turn.
8. Set the timer control switch ( 6 ) / ( 8 )* to
”TIMED” for automatic timer control, or
”MANUAL” for manual timer control.
9. For automatic timer control the length of the dispensing pulse can be set on the
4-digit decimal push-buttons ( 2 ) / ( 3 )*. Range of adjustment 0.01 – 99.99 sec.
Set the air pressure regulator ( 4 ) / ( 1 )* to the desired operating pressure.
10. Turn on the unit ( 7 ) / ( 11 )*.
11. Operate the foot switch.
With automatic timer control the foot switch can be released again immediately.The material
flow time is controlled automatically by the TIMER.
With manual timer control the material flows for as long as the operator depresses the
foot switch. This mode is recommended when varying quantities of material have to be
dispensed in succession.
The length of the dispensing pulse is indicated by a green LED ( 8 ) / ( 4 )*.
Using the vacuum function
The KDS808/834A/824A* dispensing systems incorporate a vacuum system.This vacuum is
present at the cartridge during the intervals between dispensing and prevents uncontrolled
dripping by low viscosity materials after the dispensing pulse.
The vacuum has infinitely variable adjustment, and is increased by turning the vacuum knob
( 2 ) / ( 1 ) / ( 5 )* in the direction of the arrow or counterclockwise. The vacuum should be
as low as possible depending on the viscosity of the medium.
Important: Foreign bodies must not enter through the vacuum system as this will
clog or damage it.
Compressed air port for accessories (KDS824A only)
The KDS824A dispensing system features a separate compressed air duct.The outlet pressure
can be adjusted from 0 - 7 bar with the right-hand pressure regulator ( 7 ).The set compressed
air is permanently present at the outlet ( 9 ) and has no control function.

3. Maintenance
The dispenser has been designed and constructed as a precision tool and will provide
maintenance-free operation under normal conditions. The unit should be kept free from
dirt and dust and should not be exposed to moisture. The cartridge adapters should not be
fouled by the dispensed medium.
4. Troubleshooting
Material fails to flow:
- Check the compressed air connections of the unit and the cartridge. Ensure that the
pressure regulator is turned on and that the pressure gauge shows the desired pressure.
- Ensure that the correct supply voltage has been selected. Check that all electrical
cables are correctly connected and that the unit is on.
- For units with timer control, check that the time setting is not 00.00 sec.
- With high viscosity media check whether the selected pressure is sufficient or the
dispenser needle has dried up.
Incorrect quantity is dispensed:
- Change the setting of the pressure regulator.
- Use a dispensing needle with a different diameter.
- For units with timer control, change the timer setting.
- The first dispensing pulses after a cartridge change can produce different amounts of
material.
Air noise can be heard:
- Turn the vacuum off and then on again to test whether the noise is being caused by
the vacuum function.
- Isolate the compressed air supply and check that all hose couplings are correctly seated.
Material dripping:
- Check the contents of the cartridge for trapped air.
- Use a pointed plastic needle instead of a needle with a metal nozzle.
- Use a larger needle diameter with a lower pressure setting if possible.
- Increase the setting of the anti-drip vacuum.
5. Spare parts
Compressed air outlet fitting
Transformer
Solenoid valve
Compressed air converter
Compressed air regulator
Pressure gauge
Printed circuit board
Foot switch
Power cable
6. Accessories
Stainless steel needles Size 14 – 30
Plastic needles Size 14 –24
Teflon needles Size 15 – 30
Finger switch KDS805FS
Cartridge holder KDS816
Hose filter KDSFIL
Universal cartridge adapter KDS503S6 - KDS530S6
Vacuum gripper KDS301

7. Safety information
The manufacturer can accept no liability for any use contrary to the operating instructions
or for unauthorised modifications.
The operating instructions and the warning notes contained in them must be read carefully
and kept at a prominent position near to the unit. Failure to observe the warning notes can
lead to accidents and injuries or may cause harm to health.
The KDS808/834A/824A dispensing systems meet the EC Declaration of Conformity according
to the basic safety requirements of Directives 2004/108/EC and 2006/95/EC.
8. Scope of supply
KDS Dispensing System
Foot switch
Power cable
Operating instructions
9. General warning notes
1. Keep your workstation tidy.
Untidiness in the workplace can result in accidents.
2. Pay attention to environmental conditions.
Do not place the device in the rain. Do not use the device in damp or wet conditions. Ensure
that the device is well lit. Do not use the device in the vicinity of flammable liquids or gases.
3. Protect yourself against electric shocks.
Avoid physical contact with earthed parts, e.g. pipes and heating elements.
4. Keep children away from the device.
Do not let unauthorised persons touch the device. Prevent other persons from entering your
work area.
5. Store the device carefully.
Unused devices should be stored in a dry and enclosed place out of the reach of children.
6. Do not overload the device.
Operation is better and safer within the specified power and pressure range.
7. Use the right device for the job.
Do not use a machine whose power rating is too low for heavy work. Do not use the device
for purposes for which it was not intended.
8. Wear suitable working clothes.
Avoid loose clothing and jewellery. Wear appropriate protective clothing.
9. Protect your eyes.
Wear safety glasses. When working with adhesive pay particular attention to the
manufacturer’s safety information.
10.Use suitable extraction equipment for gases or vapours at the workplace.
If facilities are provided for connecting an extraction system you should be satisfied that they
are in perfect condition and are being used properly.
11. Avoid awkward posture.
Set up your workstation ergonomically, avoid bad posture when working; always use the
right device for the job.
12. Look after the unit with care.
Keep the unit and accessories clean as this will make your work safer and easier. Follow the
operating and maintenance instructions. Regularly check the unit’s connections and have
any damage repaired by an authorised specialist. Regularly check the cables and hoses and
replace them as necessary.
13.Isolate the unit from the compressed air supply when not in use or before
servicing.
14. Remove all maintenance tools and spanners.
Before switching on, check that spanners and adjusting tools have been removed and the
device has been reassembled properly.

15. Avoid unintentional operation.
Before commissioning check all connections.
16. Pay attention.
Be aware of what you are doing. Use your common sense when working.
Do not use the device if you lack concentration.
17. Check the device for possible damage.
Before continuing to use the machine, protective devices or slightly damaged parts must
be examined to ensure they function properly and as intended. Check that the moving parts
function properly and do not become jammed and that parts are not damaged.All parts must
be mounted correctly and all conditions fulfilled in order to insure proper operation of the
device. Damaged protective devices and parts must be repaired or exchanged properly by
a recognised specialist service centre provided that no other instructions are given in the
operating instructions.
18. Attention
Only use accessories or auxiliary devices that are listed in the accessories list found in the
operating instructions. Only useWELLER accessories or auxiliary devices on original WELLER
devices. Using other tools and other accessories could pose a risk of injury.
19. Have your device repaired by an expert.
This device complies with the relevant safety requirements. Repairs must only be carried out
by an expert, and original WELLER replacement parts must be used; otherwise the operator
could be at risk to accidents.
20. Use with other WELLER devices.
If the device is used in conjunction with other WELLER devices or auxiliary devices, please
also read the safety notes for these devices found in the operating instructions.
21. Observe the safety requirements applicable to your workplace.
Subject to technical alterations and amendments!

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99 Washington Street
Melrose, MA 02176
Phone [phone]
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com