Wenglor B60 Series User manual

B60xxxx
Smart Cameras and Vision Sensors
Operating instruction
EN
Subject to change without notice
Available as PDF file only
Version 1.0.0
Revision level: 27.06.2023
www.wenglor.com

2Table of Contents
Table of Contents
1. General ......................................................................................................................................4
1.1 Information Concerning these Instructions...............................................................................................4
1.2 Explanations of Symbols..........................................................................................................................4
1.3 Limitation of Liability.................................................................................................................................5
1.4 Copyrights................................................................................................................................................5
2. For Your Safety .........................................................................................................................6
2.1 Use for Intended Purpose ........................................................................................................................6
2.2 Use for Other than the Intended Purpose ................................................................................................6
2.3 Cybersecurity ...........................................................................................................................................6
2.4 Personnel Qualifications ..........................................................................................................................7
2.5 Laser/LED Warnings................................................................................................................................7
2.6 Modification of Products...........................................................................................................................8
2.7 Repair.......................................................................................................................................................8
2.8 General Safety Precautions .....................................................................................................................9
2.9 Conditions for specified protection class..................................................................................................9
2.10 Approvals ...............................................................................................................................................9
3. Technical Data ........................................................................................................................ 10
3.1 General Data..........................................................................................................................................10
3.2 Dimensional Drawings ...........................................................................................................................11
3.3 Connection Diagram ..............................................................................................................................12
3.4 Complementary Products.......................................................................................................................14
3.5 Layout ....................................................................................................................................................14
3.6 Control Panel / Button / Indicator elements............................................................................................15
3.6.1 I/O-Status LEDs .........................................................................................................................15
3.6.2 Button.........................................................................................................................................15
3.6.3 Device Status LEDs ...................................................................................................................16
3.7 Scope of Delivery...................................................................................................................................16
4. Transport and Storage ...........................................................................................................17
4.1 Transport................................................................................................................................................17
4.2 Storage...................................................................................................................................................17
5. Installation and Electrical Connection..................................................................................18
5.1 System overview...................................................................................................................................18
5.2 Mounting and General Installation Instructions......................................................................................18
5.3 Electrical Connection .............................................................................................................................19
5.4 Connection to external illumination and trigger sensor ..........................................................................20
6. Software................................................................................................................................... 21
6.1 wenglor Discovery Tool.........................................................................................................................21
6.2 wenglor uniVision 3................................................................................................................................21
7. Maintenance Instructions ......................................................................................................21
8. Proper Disposal ......................................................................................................................21

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9. Change Index of Operating Instruction ................................................................................22
10. Appendix .................................................................................................................................22
10.1 Declarations of Conformity.................................................................................................................. 22

4General
1. General
1.1 Information Concerning these Instructions
• These instructions enable safe and efficient use of:
– B60xxx1 & B60xxx2 (autofocus variants)
– B60xxx3 (c mount variants)
• These instructions are an integral part of the product and must be kept on hand for the entire duration of its
service life.
• Local accident prevention regulations and national work safety regulations must be complied with as well.
• The product is subject to further technical development, and thus the information contained in these operat-
ing instructions may also be subject to change. The current version can be found at www.wenglor.com in the
product’s separate download area.
NOTE!
The operating instructions must be read carefully before using the product and must be kept
on hand for later reference.
1.2 Explanations of Symbols
• Safety precautions and warnings are emphasized by means of symbols and attention-getting words.
• Safe use of the product is only possible if these safety precautions and warnings are adhered to.
The safety precautions and warnings are laid out in accordance with the following principle:
ATTENTION-GETTING WORD!
Type and Source of Danger!
Possible consequences in the event that the hazard is disregarded.
• Measures for averting the hazard.
The meanings of the attention-getting words, as well as the scope of the associated hazards, are listed below:
DANGER!
This word indicates a hazard with a high degree of risk which, if not avoided, results in death
or severe injury.
Warning!
This word indicates a hazard with a medium degree of risk which, if not avoided, may result in
death or severe injury.
CAUTION!
This word indicates a hazard with a low degree of risk which, if not avoided, may result in minor
or moderate injury.
ATTENTION!
This word draws attention to a potentially hazardous situation which, if not avoided, may result
in property damage.
NOTE!
A note draws attention to useful tips and suggestions, as well as information regarding effi-
cient, error-free use.

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1.3 Limitation of Liability
• The product has been developed taking into account the state of the art as well as the applicable standards
and guidelines.
• We reserve the right to make technical changes.
• A valid declaration of conformity can be found at www.wenglor.com in the download area of the product.
• wenglor sensoric elektronische Geräte GmbH (hereinafter „wenglor“) accepts no liability for:
– Failure to observe the operating manual,
– Unsuitable or improper use of the product,
– Excessive use, incorrect or negligent treatment of the product,
– Incorrect installation or commissioning,
– Use of untrained personnel,
– Use of unauthorized spare parts or
– Improper or unauthorized changes, modifications or repair work to the products.
• This operating manual does not contain any guarantees/warrantees from wenglor with regard to the pro-
cesses described or certain product properties.
• wenglor assumes no liability with regard to printing errors or other inaccuracies contained in this operating
manual, unless it can be proven that wenglor was aware of the errors at the time the operating manual was
created.
1.4 Copyrights
• The contents of these instructions are protected by copyright law.
• All rights are reserved by wenglor.
• Commercial reproduction or any other commercial use of the provided content and information, in particular
graphics and images, is not permitted without previous written consent from wenglor.

6For Your Safety
2. For Your Safety
2.1 Use for Intended Purpose
This wenglor product is intended for use in accordance with the following functional principle:
The Smart Camera B60 is an industrial image capture and processing sensor used for non-contact inspection
of specific objects. The sensor combines image acquisition and evaluation in one housing and operates with a
CMOS color or monochrome image sensor.
With the wenglor uniVision image processing software (version 3.0.0 or higher) and a PC or laptop, the image
processing functions of the corresponding uniVision license pack-age (e.g. “dimensional accuracy inspection”,
“object counting”, “presence check”, “pixel comparison”, “shape analysis”, “pattern matching”,
“Plain text reading”, “Reference image comparison” and 1D and 2D code reading”) can be configured.
These image processing functions can be executed in trigger mode as well as in continu-ous monitoring mode,
where objects can be detected regardless of their position thanks to tracking. Six switchable I/O switching out-
puts are available, which can be used as input or output as required. In addition, external illumination and/or a
screw-on illumination module (for autofocus units only) can be connected.
The product is primarily designed for use in industrial and logistic areas and meets the requirements for indus-
trial robustness, interfaces as well as data processing.
2.2 Use for Other than the Intended Purpose
• The product is not a safety component in accordance with the EC Machinery Directive.
• The product is not suitable for use in potentially explosive atmospheres.
• The product may be used only with accessories supplied or approved by wenglor, or in combination with
approved products. A list of approved accessories and combination products can be found at
www.wenglor.com on the product detail page.
Warning!
Risk of personal injury or property damage in case of use for other than the intended
purpose!
Use for other than the intended purpose may lead to hazardous situations.
• Instructions regarding use for intended purpose must be observed.
2.3 Cybersecurity
Protection against cybersecurity threats is not the responsibility of wenglor and requires a comprehensive con-
cept that must be continuously reviewed and maintained by the customer / operator. This consists of organi-
zational, procedural, technical, electronic and physical levels of defense and takes into account appropriate
measures for different types of risk. The measures implemented in this product can only support protection
against cybersecurity threats if the product is used as part of such a concept. It is recommended to use the
latest firmware version.

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2.4 Personnel Qualifications
• Suitable technical training is a prerequisite.
• In-house electronics training is required.
• Trained personnel who use the product must have (uninterrupted) access to the operating instructions.
DANGER!
Risk of personal injury or property damage in case of incorrect initial start-up and main-
tenance!
Personal injury and damage to equipment may occur.
• Adequate training and qualification of personnel.
2.5 Laser/LED Warnings
Observe the safety and warning instructions listed here to avoid dangerous situations and reduce health haz-
ards.
NOTE!
Due to the normal human reactions of turning away from bright sources of light and withdraw-
ing from thermal discomfort, lamps/luminaires do not represent any danger.
Warning!
Risk of personal injury or property damage due to electric current
Voltage-carrying parts may cause damage to personnel and equipment.
• Only qualified electricians may work on electrical systems.
• Make and disconnect electrical connections only in a de-energized state.
• Only connect the product to a power supply that meets the requirements of the operating
instructions.
• Observe national and local regulations.
• Observe the safety regulations for working on electrical systems.
Warning!
Risk of personal injury or property damage due to equipotential bonding currents
Improper grounding can result in dangerous equipotential bonding currents and thus danger-
ous voltages on metallic surfaces (e.g. the housing). Damage to personnel and equipment is
possible due to voltage-carrying parts.
• Only qualified electricians may work on electrical systems.
• Observe the instructions in the operating manual.
• Ground the product and the system in accordance with national and local regulations.

8For Your Safety
LED radiation of the status LEDs
NOTE!
Use of controls or adjustments or performance of procedures other than those specified herein
may result in hazardous radiation exposure.
Temporary irritating optical effects (e.g. glare, flash blindness, afterimages, photoepilepsy or
impairment of color vision) cannot be completely ruled out, especially at low ambient bright-
ness.
Risk group 0…1
• Color of I/O status LED’s: Orange (visible)
• Color of device status LED’s: Blue, Yellow, Red (visible)
• Color of test object status LED’s: Green, Red (visible, only for autofocus devices)
ATTENTION!
Optical radiation LED risk group 1, visible radiation, 400…780 nm
Possible risk to eyes if not used as intended.
• Do not intentionally stare into the light source.
• Do not open the housing. Opening does not switch off the light source. The hazard may be
increased by opening the housing.
• Observe applicable national regulations on the photobiological safety of lamps and lamp
systems.
Operation with external lighting can lead to the risks described here being exceeded and must be considered by
the user on a case-by-case basis.
2.6 Modification of Products
DANGER!
Risk of personal injury or property damage if the product is modified!
Personal injury and damage to equipment may occur. Non-observance may result in loss of
the CE and/or UKCA mark and the guarantee may be rendered null and void.
• Modification of the product is impermissible.
• Unauthorized opening of the device is not permitted.
2.7 Repair
Trained and authorized wenglor personnel may only carry out repairs to the device. Interventions and modifica-
tions to the device by the customer will void the warranty claim against wenglor.

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2.8 General Safety Precautions
NOTE!
• These instructions are an integral part of the product and must be kept on hand for the
entire duration of its service life.
• In the event of possible changes, the respectively current version of the operating instruc-
tions can be accessed at www.wenglor.com in the product’s separate download area.
• Read the operating instructions carefully before using the product.
• The sensor must be protected against contamination and mechanical influences.
DANGER!
Danger due to possibly dangerous optical or infrared radiation of the illumination (not
included in the scope of delivery)!
Damage to the eyes possible.
• Do not look directly into the illumination during operation.
2.9 Conditions for specified protection class
To maintain the specified degree of protection of the device during operation, the following specifications apply.
In case of non-compliance, the device does not comply with any specified degree of protection.
• The connected cables at the electrical connections are screwed.
• Any unused electrical connections are sealed with a screwed-on protective cap.
• The protective tube is screwed tightly to the device.
ATTENTION!
Risk of damage to the product if the conditions are not complied with
In case of non-compliance, the device does not comply with any specified protection class.
2.10 Approvals

10 Technical Data
3. Technical Data
3.1 General Data
The B60 is available in 3 different software packages:
• B60Mxxx: uniVision
• B60Exxx: uniVision Extended
• B60Pxxx: uniVision Script
All currently associated modules can be found at:
Produkthighlights Bildverarbeitungssoftware uniVision 3 | wenglor
B60 C Mount
B60M103 B60M113 B60M203 B60M213
Optical Data
Lens thread C-Mount
Resolution 1440 x 1080 Pixel 2448 x 2048 Pixel
Resolution 1,6 MP 5 MP
Image Chip monochrome color monochrome color
Image chip size 1/2,9’’ 1/1,8’’
Pixel size 3,45 x 3,45 μm 2,74 x 2,74 μm
Light source External lighting
Frame rate ≤ 60 fps
Electrical Data
Supply Voltage 21,6...26,4 V DC
Current Consumption (Ub = 24 V) ≤ 300 mA ≤ 400 mA
Temperature range * 0...40 °C
Inputs/outputs 6
Switching Output Voltage Drop < 2,5 V
Switching Output/Switching Current 100 mA
Short circuit protection yes
Reverse polarity protection yes
Interface Ethernet
Protection class III
RAM 2 GB
Storage Capacity 16 GB
Mechanical Data
Setting Method Ethernet
Housing material Aluminium, anodised
Degree of protection IP67
Connection M12 x 1; 12-pin
Type of connection Ethernet M12 x 1; 8-pin, X-coded (2x)
General Data
Web server yes
License package uniVision
Output
PNP NO yes
Illumination output yes
Ethernet yes
* Temperature range: The internal temperature is approx. 10...30° C above the ambient temperature. Use in areas with ambient
temperatures above the specified ones may result in CPU throttling (depending on the computing intensity). Use the sensor
only in the specified temperature range to avoid damage and shortening of the service life.

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NOTE!
The following points must be observed when using external illumination:
• For color cameras, always use white light illumination.
• For mono cameras, visible or IR light illumination can be used.
The following table defines the tightening torques of the connectors and mounting options to ensure compliant
and fault-free operation:
Connection type / mounting holes Tightening torque in (Nm)
M12, 12-pin 0,6
M12, 8-pin 0,4
Mounting holes 1
3.2 Dimensional Drawings
All dimensions specified in mm (1 mm = 0.03937″)
B60
Autofocus C-Mount

12 Technical Data
3.3 Connection Diagram
The Smart Camera B60 has 3 separate connectors for parameterization and process data. Power over Ethernet
(PoE) is supported via the LAN connector. When using the LAN and Power I/O connectors at the same time,
note that power is supplied via the Power I/O connector while PoE is disabled.
• Power I/O for power supply and digital inputs/outputs
Connection cable with connection diagram no. 1044
M12; 12-pin (A-coded)
• RTE for Industrial Ethernet
Connection cable with connection diagram no. 002
M12; 8-pin (X-coded)
• LAN for 1Gbit Ethernet (optional: PoE)
Connection cable Connection diagram no. 008
M12; 8-pin (X-coded)
M12; 12-pin (Power-I/O)
Connection Diagram Wire color
UVY
UVY
UVY
UVY
Default settings
Pin Symbol default
3 E/A1 Output (PNP, not inverted)
4 E/A2 Output (PNP, not inverted)
5 E/A3 Output (PNP, not inverted)
6 E/A4 Output (PNP, not inverted)
7 E/A5 Input (not inverted)
8 E/A6 Exposure active output (Push-Pull, inverted) for external illuminations in flash mode

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M12; 8-pin (RTE)
Connection Diagram
M12; 8-pin (LAN)
Connection Diagram
Legend
Wire Colors according to IEC 60757
Platinum measuring resistor
not connected
Test Input
Test Input inverted
Trigger Input
Ground for the Trigger Input
Analog Output
Ground for the Analog Output
Block Discharge
Valve Output
Valve Control Output +
Valve Control Output 0 V
Synchronization
Ground for the Synchronization
Receiver-Line
Emitter-Line
Grounding
Switching Distance Reduction
Ethernet Receive Path
Ethernet Send Path
Interfaces-Bus A(+)/B(–)
Emitted Light disengageable
Magnet activation
Input confirmation
Contactor Monitoring
Black
Brown
Red
Orange
Yellow
Green
Blue
Violet
Grey
White
Pink
Green/Yellow
Supply Voltage +
Supply Voltage 0 V
Supply Voltage (AC Voltage)
Switching Output (NO)
Switching Output (NC)
Contamination/Error Output (NO)
Contamination/Error Output (NC)
Input (analog or digital)
Teach Input
Time Delay (activation)
Shielding
Interface Receive Path
Interface Send Path
Ready
Ground
Clock
Output/Input programmable
Power over Ethernet
Safety Input
Safety Output
Signal Output
Ethernet Gigabit bidirect. data line (A-D)
Encoder 0-pulse 0-0 (TTL)
Encoder A/A (TTL)
Encoder B/B (TTL)
Encoder A
Encoder B
Digital output MIN
Digital output MAX
Digital output OK
Synchronization In
Synchronization OUT
Brightness output
Maintenance
reserved
PT
PT

14 Technical Data
3.4 Complementary Products
You can reach the product page of the B60 Smart Cameras via the link below. From there, navigate to the de-
sired product and the corresponding system components
• Complementary products
• Spare Parts
• Illumination Technology
• Mounting technology
• Connection equipment
• Software
www.wenglor.com/B60
3.5 Layout
1
2
4
5
5
3
1 = Button
2 = Image chip
3 = Connection Plugs
4 = I/O-Status LEDs
5 = Device Status LEDs

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3.6 Control Panel / Button / Indicator elements
01: LED (I/O Status)
8d: Button
3.6.1 I/O-Status LEDs
LED State Function
01 On
Off
Switching Output HIGH
Switching Output LOW
3.6.2 Button
The sensor has a button. If you press and release the button on the Smart Camera B60 within the following time
period, the following functions are activated. The preview of the device status LED shows which time window
is currently active.
Duration Function LED State
< 1 second Triggers data acquisition* -
3…6 seconds Activate / Deactivate Localize-Function** Blue blinking slow
10…15 seconds Network reset Blue blinking fast
> 15 seconds No function -
* Make sure that the trigger mode is enabled and the trigger source is set to software (see operating instructions
of DNNF023).
** When the Localize function is activated, the corresponding device is highlighted in the wenglor Discovery Tool
software (see operating instructions of DNNF022) and on the device website in order to ensure clear assign-
ment in the case of multiple devices in the network. The corresponding device emits a visual signal (device
status LEDs blinks blue on both sides).
NOTE!
The functionality of the button can be disabled on the device website so that unwanted actions
triggered by the button are avoided.

16 Technical Data
3.6.3 Device Status LEDs
The sensor has (two) LED strips on both sides to display the current device status. The device status is addition-
ally displayed in the wenglor Discovery Tool software. Status options:
LED color State Function status
Blue On
Blinking
Pulsating
Active (Running)
Localize active
Booting
Yellow On Warning
Red On Error
3.7 Scope of Delivery
NOTE!
Z60F illumination modules and Z60K heat sinks are not included in the scope of delivery and
must be ordered separately.
Autofocus devices (B60xxx1 und B60xxx2)
• B60 in ordered variant; Depending on the license package, corresponding licenses are active
• Protective Tube IP67 (Z60E001)
• Commissioning Instructions
• General Safety Precautions
C Mount devices (B60xxx3)
• B60 in ordered variant; Depending on the license package, corresponding licenses are active
• Commissioning Instructions
• General Safety Precautions

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4. Transport and Storage
4.1 Transport
Upon receipt of shipment, the goods must be inspected for damage in transit. The manufacturer must be in-
formed without delay concerning damage to the package. When returning the package, clear indication of
transport damage must be attached.
4.2 Storage
The following points must be taken into consideration with regard to storage:
• Do not store the product outdoors.
• Store the product in a dry, dust-free place.
• Protect the product against mechanical impacts.
• Protect the product against exposure to direct sunlight.
• Observe storage temperature.
ATTENTION!
Risk of material damage if not stored properly!
Damage to the product possible.
• Observe storage regulations.

18 Installation and Electrical Connection
5. Installation and Electrical Connection
5.1 System overview
The current system overview is located at www.wenglor.com.
5.2 Mounting and General Installation Instructions
• Protect the product from contamination during assembly.
• Observe electrical and mechanical regulations, standards, and safety rules.
• Make sure that the sensor is mounted firmly and securely.
• The sensor must be protected against mechanical influences.
• The sensor should not be subjected any vibration because this could influence image aquisition.
• The power supply should be connected directly and it should be as short as possible (max. length: 30 m).
• Torques must be observed (see „3. Technische Daten“ auf Seite xx)
• Adequate heat dissipation must be assured for the device. This can be accomplished, for example, by
means of a metallic connection between the sensor housing and the mounting base.
• The Sensor needs approx. 15-25 sec. to boot.
Use only standard accessories for mounting the products (see product detail page).
Use mounting adapters for illuminations to attach the B60 directly to external illuminations.
Mounting option for Robot Vision with Universal Robots (UR)
To attach the B60 to a UR robot, use ZVZC001. For camera and robot calibration, this adapter is also used to
attach a ZVZJ* calibration plate to the robot.
ATTENTION!
Danger of material damage in case of improper installation!
Damage to the product possible.
• Observe mounting instructions.
CAUTION!
Risk of personal injury and damage to property during installation!
Damage to personnel and product possible.
• Ensure a safe installation environment.

19uniVision Software
5.3 Electrical Connection
Depending on the usage only one or two connections are needed. Connect the sensor to 21.6...26.4 V DC.
Alternatively, PoE functionality can be used via the LAN connection (e.g. using a PoE switch) (see section 4.4
“Connection Diagram”).
Connect the connection cable (network cable) of the LAN port to your PC for configuration via the uniVision
software or to a switch to merge multiple devices (e.g. robots from UR).
Default network settings of the B60*:
• IP address: 192.168.100.1
• Subnet mask: 255.255.255.0
• Gateway: 0.0.0.0
* Customizable in the software wenglor Discovery Tool.
Adjust the network settings of all devices so that they are in the same network to work with the uniVision device.
Network overview example:
Smart Camera
IP Address: 192.168.100.1
Subnet Mask: 255.255.255.0
Windows PC
IP Address: 192.168.100.2
Subnet Mask: 255.255.255.0
Robot from UR
IP Address: 192.168.100.3
Subnet Mask: 255.255.255.0
Switch
Ethernet Industrial
Ethernet Power
Mandatory device Optional device
NOTE!
Suitable connection lines and connection cables can be found on the product details page.
DANGER!
Risk of personal injury or property damage due to electric current.
Voltage-carrying parts may cause damage to personnel and equipment.
• Appropriately, qualified personnel may only connect the electrical device.
ATTENTION!
Malfunctions in operation and defects in the device or the system due to improper
wiring
Improper wiring can lead to malfunctions during operation and to defects.
• Follow the wiring instructions exactly.

20 Installation and Electrical Connection
5.4 Connection to external illumination and trigger sensor
For L* Lights:
ZC4G003
L* Lights
Connection Line
M12x1, 12-pin
Connection Line
M12x1, 4-/5-pin
Connection Line
M12x1, 5-pin
(optional)
Connection Line
M12x1, 4-pin Trigger Sensor
(optional)
Smart Camera
B50* / B60*
ZDCG004
+ 24 V DC
For ZVZF* Lights:
ZVZF* Lights
Connection Line
M12x1, 12-pin
Connection Line
M12x1, 4-/5-pin
Connection Line
M12x1, 5-pin
(optional)
Connection Line
M12x1, 4-pin Trigger Sensor
(optional)
Smart Camera
B50* / B60*
ZDCG004
+ 24 V DC
ZC4G002