Wesa AE01 User manual

INSTALLATION-and OPERATION MANUAL
ELECTRIC ACTUATOR AE01-AE03 COMPACT DESIGN
MANUAL
Phone
[phone]
WESA-Armaturen GmbH
ELECTRIC ACTUATOR
Telefax
[phone]
Spanninger Straße 5
AE01 |AE02 | AE03
mailto
[email protected]
73650 Winterbach
STATUS 03-2022
Page 1
http
www.wesa-armaturen.de
Deutschland
ELECTRIC ACTUATORS
AE01-AE03 COMPACT DESIGN
TYPE AE01 | AE02
TYPE AE03
DESCRIPTION
oDie-cast aluminum housing
oCompact electric actuator for open-close operation with 90° actuating angle
o3 selectable voltages: 230V AC | 24V DC | 24V AC
oAE01-AE02 with 2 external device connectors
oAE-03 with connection cable
oPotential free feedback contacts
oPosition indicator with scale
oOverheating protection
oManual override
These operating instructions contain important information concerning the
installation, function, maintenance and storage of the WESA electric
actuators. Please read them thoroughly and keep them for any queries. Only
instructed and qualified personnel should service these actuators.
CAUTION!
If the following and warning notes are not followed, hazards could result and
the distributor's warranty could become invalid. The distributor is available
for any queries.

INSTALLATION-and OPERATION MANUAL
ELECTRIC ACTUATOR AE01-AE03 COMPACT DESIGN
MANUAL
Phone
[phone]
WESA-Armaturen GmbH
ELECTRIC ACTUATOR
Telefax
[phone]
Spanninger Straße 5
AE01 |AE02 | AE03
mailto
[email protected]
73650 Winterbach
STATUS 03-2022
Page 2
http
www.wesa-armaturen.de
Deutschland
GENERAL DATA ACTUATORS AE01-AE02-AE03
o2 adjustable motor limit switches for 90° rotation
o2 potential free feedback contacts
oPosition feedback *Open* *Close*.
oBimetal overload protection (>125°C).
oFixture F03-F04-F05 (bolt circle-D= 36-42-50 mm) ISO 5211
oCoupling in star shape 9 mm|11 mm
oPermissible ambient temperature: -30°C to +60°C
oDimensions [L x W x H] (mm) approx.: 115 x 75 x 120
oWeight [kg]: approx. 1.10
oPosition indicator
oManual override
EXECUTION TYPE AE01
oPower supply voltage: 230V AC | 50Hz (60Hz) alternating voltage
oMotor type: synchronous motor
oCurrent consumption: approx. 0.15A | approx. 35W
oProtection class: IP65
oElectrical connection via 2 external device plugs:
1st plug [large]: power supply
2nd plug [small]: position feedback [24VDC]
oo Actuating time | torque | actuating angle: 10 sec. | 18Nm | 90°
EXECUTION TYPE AE02
oPower supply voltage: 24V DC direct voltage
oMotor type: collector motor
oCurrent consumption: approx. 0.7A | approx. 17W
oProtection class: IP65
oElectrical connection via 2 external device plugs:
1st plug: power supply (large)
2. connector: position feedback (small) [24VDC].
oActuating time | torque | actuating angle: 10 sec. | 18Nm | 90°
EXECUTION-TYPE AE03
oPower supply voltage: 24V AC alternating voltage
oMotor type: synchronous motor
oPower consumption: 1.3A | approx. 6W
oProtection class: IP67
oElectrical connection via connection cable
oActuating time | torque | actuating angle: 15 sec. | 18Nm | 90°
TYPE AE01-AE02
TYPE AE03
Optical position indicator
ISO-Flange connection
Manual override

INSTALLATION-and OPERATION MANUAL
ELECTRIC ACTUATOR AE01-AE03 COMPACT DESIGN
MANUAL
Phone
[phone]
WESA-Armaturen GmbH
ELECTRIC ACTUATOR
Telefax
[phone]
Spanninger Straße 5
AE01 |AE02 | AE03
mailto
[email protected]
73650 Winterbach
STATUS 03-2022
Page 3
http
www.wesa-armaturen.de
Deutschland
CONNECTION DIAGRAM TYPE AE 01
Electric actuator with 2 external plugs
230V AC 50Hz

INSTALLATION-and OPERATION MANUAL
ELECTRIC ACTUATOR AE01-AE03 COMPACT DESIGN
MANUAL
Phone
[phone]
WESA-Armaturen GmbH
ELECTRIC ACTUATOR
Telefax
[phone]
Spanninger Straße 5
AE01 |AE02 | AE03
mailto
[email protected]
73650 Winterbach
STATUS 03-2022
Page 4
http
www.wesa-armaturen.de
Deutschland
CONNECTION DIAGRAM TYPE AE 02
Electric actuator with 2 external plugs
24V DC

INSTALLATION-and OPERATION MANUAL
ELECTRIC ACTUATOR AE01-AE03 COMPACT DESIGN
MANUAL
Phone
[phone]
WESA-Armaturen GmbH
ELECTRIC ACTUATOR
Telefax
[phone]
Spanninger Straße 5
AE01 |AE02 | AE03
mailto
[email protected]
73650 Winterbach
STATUS 03-2022
Page 5
http
www.wesa-armaturen.de
Deutschland
CONNECTION DIAGRAM TYPE AE 03
Electric actuator with connecting cable
24V AC

INSTALLATION-and OPERATION MANUAL
ELECTRIC ACTUATOR AE01-AE03 COMPACT DESIGN
MANUAL
Phone
[phone]
WESA-Armaturen GmbH
ELECTRIC ACTUATOR
Telefax
[phone]
Spanninger Straße 5
AE01 |AE02 | AE03
mailto
[email protected]
73650 Winterbach
STATUS 03-2022
Page 6
http
www.wesa-armaturen.de
Deutschland
ELECTRICAL CONNECTION AE01-AE02
oCheck whether the voltage indicated on the nameplate of the actuator
corresponds to the voltage of the mains.
oDismantle both connection plugs of the actuator.
oRemove the plug inserts from the housings of both connection plugs.
oInsert the connection cables of your control unit into the respective connection plugs accordingly:
Large plug = power supply
Small plug = feedback 24V DC
oPush the plug inserts into the respective housings of the connection plugs.
Please observe the installation positions.
Important!
The actuator is equipped with simple potential-free feedback contacts as standard, which are
suitable for a maximum load of 230V AC and 3A, or 24V DC and 5A.
ELECTRICAL CONNECTION AE03
oCheck that the voltage indicated on the nameplate of the actuator corresponds
to the voltage of the mains.
oConnect the wires of the connecting cables according to the above diagrams.
Important!
oThe actuator is equipped as standard with simple potential-free feedback
contacts, which are suitable for a maximum load of or 24V AC and 5A.
SAFETY INSTRUCTIONS FOR ELECTRICAL CONNECTION WORK
oThe power supply must be disconnected before any intervention on the electric actuator.
oAny intervention must be carried out only by a qualified electrician or by
personnel trained according to the rules of electrical engineering, safety and all
other applicable standards.
oIt is essential to follow the sequence of instructions for connection and
commissioning described in these instructions, otherwise proper functioning
cannot be guaranteed.
oCheck the data on the nameplate of the actuator, they must correspond to the power supply.
oThe product must be protected by a device to interrupt the circuit (device protection fuse), which
must be adapted to its power and easily accessible.
oPlease install an additional residual current device (RCD) to operate the actuator.
oDo not connect several actuators together in series or parallel!
oGrounding is mandatory according to the applicable standard for over 42V.

INSTALLATION-and OPERATION MANUAL
ELECTRIC ACTUATOR AE01-AE03 COMPACT DESIGN
MANUAL
Phone
[phone]
WESA-Armaturen GmbH
ELECTRIC ACTUATOR
Telefax
[phone]
Spanninger Straße 5
AE01 |AE02 | AE03
mailto
[email protected]
73650 Winterbach
STATUS 03-2022
Page 7
http
www.wesa-armaturen.de
Deutschland
COMMISSIONING
may only be carried out in installed condition!
oOnce the installation and connection work has been completed, the power
supply can be switched on.
oIn the home position of switch S, the actuator should move to the "OPEN"
position (see position indicator).
oActuate switch S, the actuator should move to the "CLOSED" position.
MANUAL OVERRIDE
oManual override may only be used when the power supply is interrupted!
oThe rubber cover of the manual override may only remain open during manual
operation, as otherwise water or dust can get into the drive!
oThe actuator must never be turned into the mechanical limit with the manual
override! (only max. 90° possible!)
oOtherwise this can lead to the destruction (seizure) of the gear unit!
PROCEDURE
oSwitch off the power supply to the drive.
oRemove the manual override key (hexagonal key) from its holder.
oOpen the rubber cover of the manual override.
oInsert the hexagonal key into the manual override.
oUsing the hexagonal wrench, turn the actuator to the desired position; proceed
as follows:
oUse the position indicator to determine which position the actuator is in.
RED AREA
Actuator is closed (CLOSED)
SHUT
YELLOW (GREEN) AREA
Actuator is open (OPEN)
OPEN
RED|YELLOW (RED|GREEN) AREA
Actuator is in an intermediate position between OPEN & CLOSED
oThe actuator can only be turned from the closed position "Shut" (red) to the
open position "Open" (yellow or green) and vice versa!
oTo open the actuator, turn the hexagonal key clockwise (to the right), see
sketch, until the position indicator completely indicates the yellow or green
range (Open). Caution: Do not turn beyond the green/yellow range!
oTo close the actuator, turn the hexagonal key counterclockwise (to the left), see
sketch, until the position indicator shows the red range (Shut) completely.
oCaution: Do not turn beyond the red range!

INSTALLATION-and OPERATION MANUAL
ELECTRIC ACTUATOR AE01-AE03 COMPACT DESIGN
MANUAL
Phone
[phone]
WESA-Armaturen GmbH
ELECTRIC ACTUATOR
Telefax
[phone]
Spanninger Straße 5
AE01 |AE02 | AE03
mailto
[email protected]
73650 Winterbach
STATUS 03-2022
Page 8
http
www.wesa-armaturen.de
Deutschland
MANUAL OVERRIDE AE01-AE02
MANUAL OVERRIDEAE03
oRemove the hexagonal key and place it back in its holder.
oClose the rubber cover of the manual override.
SETTING THE LIMIT SWITCHES
ATTENTION
Please be sure to note that incorrect setting of the limit switches can lead to
destruction of the electric actuator! Larger setting angles than 90° are not
possible! The end positions are mechanically limited!
If it is nevertheless necessary to readjust the limit switches of the actuator,
please proceed as follows:
oSwitch off the power supply to the actuator.
oTurn the actuator with the manual override to the * CLOSED*
(Shut) position (C) of your actuator or valve.
oOpen the upper cover (A) with the position indicator by
loosening the 4 screws (B).

INSTALLATION-and OPERATION MANUAL
ELECTRIC ACTUATOR AE01-AE03 COMPACT DESIGN
MANUAL
Phone
[phone]
WESA-Armaturen GmbH
ELECTRIC ACTUATOR
Telefax
[phone]
Spanninger Straße 5
AE01 |AE02 | AE03
mailto
[email protected]
73650 Winterbach
STATUS 03-2022
Page 9
http
www.wesa-armaturen.de
Deutschland
ATTENTION
If this function is still not given,
repeat the setting procedure described above again!
oLoosen the screw on the trip cam *1* and turn it slowly in the
direction of the limit switch until you hear an audible click.
oTighten the trip cam screw again to fix the limit switch.
oTurn the actuator with the manual override to the *UP*
(Open) position (C) of your actuator or valve.
oLoosen the screw on the trip cam *2* and turn it slowly in the
direction of the limit switch until you hear an audible click.
oTighten the trip cam screw again to fix the limit switch.
oClose the top cover (A) and retighten the 4 screws (B).
oSwitch on the voltage supply of the electric actuator again.
oMove the actuator electrically to *OPEN* and *CLOSED* and
check the function of the set end position query.

INSTALLATION-and OPERATION MANUAL
ELECTRIC ACTUATOR AE01-AE03 COMPACT DESIGN
MANUAL
Phone
[phone]
WESA-Armaturen GmbH
ELECTRIC ACTUATOR
Telefax
[phone]
Spanninger Straße 5
AE01 |AE02 | AE03
mailto
[email protected]
73650 Winterbach
STATUS 03-2022
Page 10
http
www.wesa-armaturen.de
Deutschland
WESA-Armaturen GmbH
Spanninger Straße 5
73650 Winterbach
Germany
Phone: +49 [0]7181-404-0
Telefax: +49 [0]7181-404-33
mailto: [e-mail]
http: www. wesa-armaturen.de
All information in this catalogue, such as product information, technical descriptions, illustrations, drawings and dimensions, is
non-binding and without guarantee. We reserve the right to make changes of any kind without further notice.