Wesco Deluxe Quick Lift Pallet Truck User manual
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©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
WESCOINDUSTRIALPRODUCTS,LLC
InstructionManual
DeluxeQuickLiftPalletTruck
PartNumber: 272861
Note: Operator MUST read and understand these operating instructions before
using this Hand Pallet Truck.
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©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
TABLE OF CONTENTS
1 General Information ............................................................................................................... 2
1.1 Description.....................................................................................................................2
1.2 Specifications.................................................................................................................2
2 Handle Assembly......................................................................................................................3
3 Operation................................………........................................................................................4
3.1 Lower..............................................................................................................................4
3.2 Lift...................................................................................................................................4
3.3 Quick Lift.........................................................................................................................4
4 Maintenance..............................................................................................................................4
4.1 Daily Check.....................................................................................................................4
4.2 Lubrication...................................................................................................................... 4
5 Safety Information.....................................................................................................................4
6 Trouble Shooting.......................................................................................................................5
7 Hydraulic System Part Information............................................................................................6
7.1 Hydraulic System Parts Diagram....................................................................................6
7.2 Hydraulic System Parts List............................................................................................7
8 Fork Frame & Handle Part Information.....................................................................................8
8.1 Fork Frame & Handle Parts Diagram............................................................................. 8
8.2 Fork Frame & Handle Parts List..................................................................................... 8
Deluxe Quick Lift Pallet Truck
(Part # 272861)
Instruction Manual
ATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLET
TRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.
1. GENERAL INFORMATION
1.1 DESCRIPTION
Thank you for purchasing a Wesco Deluxe Quick Lift Pallet Truck. Thispallet truck is designed
for transporting and horizontal lifting. The pallet truck features a quick lift function for loads under 300
lbs, lifting up to 4.5” with no pumping. It also has a 5 year pump warranty, 6” wide forks and a rubber
coated handle. It operates with 8” moldon polyurethane steering wheels and 3” moldon polyurethane
load wheels.
1.2 SPECIFICATIONS
Model 272861
Capacity 5,500 lbs/
300 lbs Quick Lift
Weight 166 lbs
Fork Lowered Height 3”
Fork Raised Height 8”
Single Fork Width 6”
Fork Length 48”
Steering Wheel 7” Moldon Polyurethane
Load Wheel 3” Moldon Polyurethane
Overall Width 27”
Overall Length 63”
Overall Height 48”
Materials and specifications are subject to change without notice.
Page3of8
©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
Deluxe Quick Lift Pallet Truck
(Part # 272861)
Instruction Manual
ATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLET
TRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.
1.2 SPECIFICATIONS (CONTINUED)
Figure 1
2. HANDLE ASSEMBLY
Items identified in Parts Diagrams
1) Use schematics and Figure 1 as a reference.
2) Position yourself behind the truck with forks pointing away.
3) Remove (3) screws [Item 22] from handle base [item 23].
4) Holding handle [item 68] in one hand, and a screwdriver in the other, place the screwdriver in one
of the 3 screw holes in handle base [item 23]. Pull on the screw driver so that the handle base [item
23] tilts back until the center hole in the handle [item 23] and axle [item 21] are aligned.
5) Slip chain [item 72] through both holes.
6) Replace 3 each screws [item 22] attaching handle [item 68] to handle base [item 23].
7) Pull up on lowering arm [item 35] and slip chain and nut assembly [items 72, 73] into slot. Nut [item
73] should be resting against underside of lowering arm [item 35].
*Note: Standard Deluxe Model Shown
Page4of8
©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
Deluxe Quick Lift Pallet Truck
(Part # 272861)
Instruction Manual
ATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLET
TRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.
3. OPERATION
3.1 TO LOWER
Pull the release lever up, the truck will lower
(detailed on right).
3.2 TO LIFT
Push the release lever down, you can now pump
the truck up.
3.3 TO QUICK LIFT
Step on the pedal located between the steering wheels. No pumping required, load lifts to 4.5 inches.
4. MAINTENANCE
4.1 DAILY CHECK AND MAINTENANCE
Check the pallet truck daily to limit wear as much as possible. Pay special attention to the wheels and
the axles because thread, rags, etc. may block the wheels. The forks should be unloaded and set to the
lowest position when not in use.
4.2 LUBRICATION
Lubricate the axles of wheels and all moving parts.
5. SAFETY INFORMATION
5.1 Operator should read all warning labels and instructions before using this truck.
5.2 Do not use on uneven surfaces.
5.3 Do not operate the pallet truck unless you are familiar with the unit and have been trained or
authorized to do so.
5.4 Do not operate the pallet truck unless you have checked its condition. Check the wheels, the
rollers, the draw-bar unit, the fork unit, the lever plate, etc.
5.6 Do not lift or transport people on the pallet truck.
5.7 Do not load goods like fig. 5/B. Center loads on the pallet truck.
5.8 Do not load the truck over the maximum capacity of the unit: 5,500 lbs for normal lifting or over 300
lbs while using the quick lift feature.
Page5of8
©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
Deluxe Quick Lift Pallet Truck
(Part # 272861)
Instruction Manual
ATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLET
TRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.
6. TROUBLE SHOOTING
No Problem Causes Solutions
1 Jack feels “spongy”
when operating
- Air in the hydraulic system.
-Insufficient hydraulic oil.
-Hold lever up, then pull the loop handle down and
up for a few strokes.
-Remove the oil plug [item 25] and add oil.
2
Forks do no rise
when the valve
handle is in lifting
position
-Insufficient hydraulic oil.
-The lowering arm assembly does not open
-Leak from Valve Cone [item 16] Assembly
-Remove the oil plug [item 25] and add oil.
-Adjust the valve chain with adjusting nut [item 73]
or check the release piston [item 34].
-Replace steel ball [item 19]
3 Forks drop after
every pump stroke
-Air in the hydraulic system
-Leak from the valve Cone [item 16]
-Hold lever up, then pull the loop handle down and
up for a few strokes.
-
- Replace Valve Cone [item 16], valve housing [item
17], O-Ring [item 18] and O-Ring [item 13]
4 “Lowering action”
does not function or
lowers slowly -Insufficient travel of lowering arm -Adjust the valve chain and adjusting nut [item 73].
5 Forks drop when the
handle is in the
neutral position
-The lowering arm does not open properly
-Leak from the valve cone
-Leak from the seal rings in the bottom plate
-Adjust the valve chain with adjusting nut [item 73]
or check the release piston [item 34].
-Replace Valve Cone [item 16], valve housing [item
17], O-Ring [item 18] and O-Ring [item 13]
-Replace Cup Packing [item 43]
6 Pumping still occurs
when valve handle is
in neutral position -Adjust the valve chain with adjusting nut [item 73]
or check the release piston [item 34].
7 Oil leaks from the
lowering arm
assembly -Seal ring damage or worn out - Replace O-ring [item 32] and [item 38].
NOTE: DO NOT ATTEMPT TO REPAIR THE PALLET TRUCK UNLESS YOU ARE TRAINED AND
AUTHORIZED TO DO SO.
Page6of8
©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
Deluxe Quick Lift Pallet Truck
(Part # 272861)
Instruction Manual
7. HYDRAULIC SYSTEM PART INFORMATION
7.1 HYDRAULIC SYSTEM PARTS DIAGRAM
ATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLET
TRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.
Page7of8
©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
Deluxe Quick Lift Pallet Truck
(Part # 272861)
Instruction Manual
ATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLET
TRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.
7. HYDRAULIC SYSTEM PART INFORMATION
7.2 HYDRAULIC SYSTEM PARTS LIST
Part Number Item Description Qty. Part Number Item Description Qty.
Q1 Pump Replacement 1 270120 28 Locking Ring 1
270101 2 Plunger Piston 1
270121 29 Spring Pin 1
270578 3 Cap Washer 1
270122 30 Thrust Bearing 1
270102 4 Spring 1
(Seal Kit) 31 Spring 1
(Seal Kit) 5 Dust Seal 1 (Seal Kit) 32 O-Ring 1
270919 6 Screw 1
270576 33 Relief Cylinder 1
(Seal Kit) 7 Cup Packing 1
270125 34 Release Piston 1
270236 8 Jam Nut 1
270126 35 Lowering Arm 1
270631 9 Roller 1
270127 36 Table Bolt 2
270632 10 Bushing 1
(Seal Kit) 37 Dust Seal 1
(Handle Base Kit) 11 Axle 1 270268 38 O-Ring 1
(Handle Base Kit) 12 Ball 1 270267 39 Piston Boot 1
(Seal Kit) 13 Packing 1
(Seal Kit) 40 O-Ring 1
270822 14 Screw 1
(Screw/Washer Kit) 41 Bolt/Washer 2
(Seal Kit) 15 Spring 1
(Seal Kit) 43 O-Ring 1
270109 16 Valve Cone 1
270132 44 Ball 1
270110 17 Valve Housing 1
270133 45 Ram Piston 1
(Seal Kit) 18 O-Ring 1
270134 46 Wheel shaft 1
(Seal Kit) 19 Ball 1
270900 Q47 Steering Wheel 2
270113 20 Spring Pin 2
270273 48 Ball Bearing 4
270114 21 Axle 1
270137 49 Locking Ring 1
(Screw/Washer Kit) 22 Bolt/Washer 2 270314 50 Cap 1
(Handle Base Kit) 23 Handle Base 1 270284 61 Yoke 1
270116 24 Spring Pin 1
Q121 Lifter 1
270117 25 Oil Plug 1
Q122 Pedal 1
270118 26 Axle Pin 1
Q123 Screw Axle 1
270119 27 Pin 1
Q124 Nut 1
*Items within kits specify quantity included per kit
OFFERED KITS LIST
270115:
Handle Screw & Washer 22 Bolt/Washer 2
41 Bolt/Washer 2
270158:
Seal Kit
5 Dust Seal 1
7CupPacking 1
13 Packing 1
15 Spring 1
18 “O” Ring 1
19 Ball 1
20 Spring Pin 2
27 Pin 1
31 Spring 1
32 “O” Ring 1
37 Dust Seal 1
40 “O” Ring 1
43 Cup Packing 1
Oil Plug “O” Ring 1
270105:
Handle Base
Replacement Kit
9 Roller 1
10 Bushing 1
11 Axle 1
12 Ball 1
22 Screw 1
23 Handle Base 1
Page8of8
©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
Deluxe Quick Lift Pallet Truck
(Part # 272861)
Instruction Manual
ATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLET
TRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.
8. FORK FRAME & HANDLE PART INFORMATION
8.1 FORK FRAME & HANDLE PARTS DIAGRAM
8.2 FORK FRAME & HANDLE PARTS LIST
Part Number Item Description Qty. Part Number Item Description Qty.
270265 42 Load Wheel Axle Pin 1 270273 64 Ball Bearing 4
270138 51 Spring Pin 2
270288 65 Load Wheel 2
270581 52 Screw 1
270273 66 Load Wheel Axle 1
270582 53 27” Trunion 1
270289 67 Nylon Cover 4
270258 54 Bushing 1
270819 68 Coated Handle 1
270575 55 27” Pivot Rod 1
(Handle Release
Assembly) 69 Control Lever 1
56 Fork 1 270157 70 Spring Pin 1
270272 57 Spring Pin 1
(Handle Release
Assembly) 71 Wire 1
270584 58 48” Connecting Rod 2
(Handle Release
Assembly) 72 Chain Coupling 1
270263 59 Load Wheel Yoke 1 270148 73 Nut 1
270264 60 Connecting Rod Pin 1 270833 93 Pin 1
270284 61 Yoke 270834 94 Adjustment Nut 1
270144 62 Yoke Axle 1
270835 95 Adjustment Screw 1
270266 63 Spring Pin 1
270821 96 Exit Roller 1
*Items within kits specify quantity included per kit
OFFERED KITS LIST
270141 Handle Kit (Includes Items: 68, 70, 71, 72, 73) 1
270155 Handle Release Assembly (Includes Items: 69, 71, 72, 73) 1
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