Westermo Viper 20A-PoE Series User manual

w w w. w ester m o .com
OS
Viper 20A-PoE Series
20 port Ethernet M12 switches with Power over Ethernet

Table of Contents
1. General Information ........................................................................ 3
1.1. Legal Information ................................................................... 3
1.2. About This Guide ................................................................... 3
1.3. Software Tools ...................................................................... 3
1.4. License and Copyright for Included FLOSS ................................. 3
1.5. WeOS Management Guide ...................................................... 3
2. Safety and Regulations ................................................................... 4
2.1. Warning Levels ..................................................................... 4
2.2. Safety Information ................................................................. 5
2.3. Care Recommendations ......................................................... 6
2.4. Product Disposal ................................................................... 7
2.5. Compliance Information .......................................................... 8
2.5.1. Agency Approvals and Standards Compliance .................... 8
2.5.2. FCC Part 15.105 Class A Notice ...................................... 8
2.5.3. Simplified Declaration of Conformity .................................. 9
3. Product Description ...................................................................... 10
3.1. Product Description .............................................................. 10
3.2. Available Models ................................................................. 10
3.3. Hardware Overview ............................................................. 12
3.4. Connector Pinout ................................................................. 13
3.5. LED Indicators .................................................................... 15
3.6. Dimensions ........................................................................ 16
4. Installation .................................................................................. 17
4.1. Wall Mounting ..................................................................... 17
4.2. Protective Earth Connection .................................................. 17
4.3. Connection of Cables ........................................................... 18
4.4. Cooling .............................................................................. 19
4.5. Replacement of Product ........................................................ 19
4.6. EN 45545-2 Mounting Notes .................................................. 19
5. Specifications .............................................................................. 20
5.1. Interface Specifications ......................................................... 20
5.2. Type Tests and Environmental Conditions ................................. 23
6. Revision Notes ............................................................................ 25
2 Viper 20A-PoE Series

1. General Information
1.1. Legal Information
The contents of this document are provided “as is”. Except as required by applicable law,
no warranties of any kind are made in relation to the accuracy and reliability or contents of
this document, either expressed or implied, including but not limited to the implied
warranties of merchantability and fitness for a particular purpose. Westermo reserves the
right to revise this document or withdraw it at any time without prior notice.
Under no circumstances shall Westermo be responsible for any loss of data or income or
any special, incidental, and consequential or indirect damages howsoever caused.
More information about Westermo can be found at www.westermo.com.
1.2. About This Guide
This guide is intended for installation engineers and users of the Westermo products.
It includes information on safety and regulations, a product description, installation
instructions and technical specifications.
1.3. Software Tools
Related software tools are available at www.westermo.com/support/software-tools.
1.4. License and Copyright for Included FLOSS
This product includes software developed by third parties, including Free/Libre Open
Source Software (FLOSS). The specific license terms and copyright associated with the
software are included in each software package respectively. Please visit the product web
page for more information.
Upon request, the applicable source code will be provided. A nominal fee may be charged
to cover shipping and media. Please direct any source code request to your normal sales or
support channel.
1.5. WeOS Management Guide
This product runs WeOS 4 (Westermo Operating System). Instructions for quick start,
configuration, factory reset and use of USB port are found in the WeOS Management
Guide at www.westermo.com.
Viper 20A-PoE Series 3

2. Safety and Regulations
2.1. Warning Levels
Warning signs are provided to prevent personal injuries and/or damages to the product.
The following levels are used:
Level of warning Description Consequence
personal injury
Consequence
material damage
WARNING
Indicates a potentially
hazardous situation
Possible death or major
injury
Major damage to the
product
CAUTION
Indicates a potentially
hazardous situation
Minor or moderate
injury
Moderate damage to the
product
NOTICE
Provides information in order
to avoid misuse of the
product, confusion or
misunderstanding
No personal injury Minor damage to the
product
NOTE
Used for highlighting general,
but important information
No personal injury Minor damage to the
product
Table 1. Warning levels
4 Viper 20A-PoE Series

2.2. Safety Information
Before installation:
Read this manual completely and gather all information available on the product. Make sure
it is fully understood. Check that your application does not exceed the safe operating
specifications for the product.
WARNING - SAFETY DURING INSTALLATION
The product must be installed and operated by qualified service personnel
and installed into an apparatus cabinet or similar, where access is
restricted to service personnel only.
During installation, ensure a protective earthing conductor is first
connected to the protective earthing terminal (only valid for metallic
housings). Westermo recommends a cross-sectional area of at least 4
mm2.
Note that this product can be connected to two different power sources.
Upon removal of the product, ensure that the protective earthing
conductor is disconnected last.
WARNING - HAZARDOUS VOLTAGE
Do not open the connected product. Hazardous voltage may occur within
this product when connected to power supply.
WARNING - PROTECTIVE FUSE
The power supply wiring must be sufficiently fused. The fuse must be IEC
60127 certified and rated for T6A (HV models) or T10A (LV models) and
250 V.
It must be possible to disconnect manually from the power supply. Ensure
compliance to national installation regulations.
This product has no internal fuse and should be connected via an external
fuse for protection.
WARNING - REDUCE THE RISK OF FIRE
To reduce the risk of fire, use only telecommunication line cords with a
cable diameter of AWG 26 or larger. Regarding power cable dimensions,
see Interface Specifications.
Viper 20A-PoE Series 5

CAUTION - CABLE TEMPERATURE RATING FOR FIELD
TERMINAL WIRES
There may be a requirement on the minimum temperature rating of the
cable to be connected to the field wiring terminals, see Interface
Specifications.
CAUTION - ELECTROSTATIC DISCHARGE (ESD)
Prevent electrostatic discharge damage to internal electronic parts by
discharging your body to a grounding point (e.g. use a wrist strap).
CAUTION - HOT SURFACE
Be aware that the surface of this product may become hot. When it is
operated at high temperatures, the external surface may exceed Touch
Temperature Limit according to the product's relevant electrical safety
standard.
This product complies with Touch Temperature Limits throughout its
operational temperature range.
NOTE - MECHANICAL FORCE ON VENTILATION
MEMBRANE
Do not cover or bring mechanical force to the ventilation membrane on
the back of the product.
NOTICE - ADDITIONAL EMC TYPETESTS
For additional EMC typetests with powering via a CDN or similar high
inductive filters, please contact Westermo for correct test setup.
2.3. Care Recommendations
Follow the care recommendations below to maintain full operation of the product and to
fulfill the warranty obligations:
6 Viper 20A-PoE Series

• Do not drop, knock or shake the product. Rough handling above the specification may
cause damage to internal circuit boards.
• Use a dry or slightly water-damp cloth to clean the product. Do not use harsh
chemicals, cleaning solvents or strong detergents.
• Do not paint the product. Paint can clog the product and prevent proper operation.
If the product is used in a manner not according to specification, the protection provided
by the equipment may be impaired.
If the product is not working properly, contact the place of purchase, the nearest
Westermo distributor office or Westermo technical support.
2.4. Product Disposal
This symbol means that the product shall not be treated as unsorted municipal waste when
disposing of it. It needs to be handed over to an applicable collection point for recycling
electrical and electronic equipment.
By ensuring the product is disposed of correctly, you will help to reduce hazardous
substances and prevent potential negative consequences to both the environment and
human health, which could be caused by inappropriate disposal.
Figure 1. WEEE symbol for treatment of product disposal
Viper 20A-PoE Series 7

2.5. Compliance Information
2.5.1. Agency Approvals and Standards Compliance
Type Approval/Compliance
Climate • EN 50155 class OT4 / IEC 60571 class TX, Railway applications - Electronic
equipment used on rolling stock
• IEEE 1478 class 1, condition E4 (incl Salt Mist), Environmental conditions for transit
rail car electronic equipment
EMC • EN/IEC 61000-6-2, Immunity industrial environments
• EN/IEC 61000-6-4, Emission industrial environments
• EN 50121-3-2/IEC 62236-3-2 Railway applications – Rolling stock – apparatus
• Tested and verified for Class S1, DB EMC Regulation 06, Commodity team Radio
compatibility in VDB Rev 1.0 (Shunting Radio)
• Tested and verified for FCC part 15b class A (CFR 47)
• E-Mark, Road Vehicles, E1 10R-058547a
Mechanical
(Shock and
vibration)
• EN 61373 category 1, class A and B
• EN 60068-2-27 20 g, 11 ms and 100 g, 6 ms
Insulation
(Coordination and
test)
• EN 50124-1, Railway applications – Insulation coordination
• EN 50155/IEC 60571, Railway applications - Electronic equipment used on rolling
stock
Fire protection • EN 45545-2, Fire protection on railway vehicles
• NFPA 130, Fire protection for fixed guideway transit and passenger rail system
aApplicable only for Viper-x20A-P8-LV and Viper-x20A-T4G-P8-LV
Table 2. Agency approvals and standards compliance
2.5.2. FCC Part 15.105 Class A Notice
This product has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference
when the product is operated in a commercial environment.
This product generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the user manual, may cause harmful interference to radio
communications. Operation of this product in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at the users
own expense.
8 Viper 20A-PoE Series

2.5.3. Simplified Declaration of Conformity
Hereby, Westermo declares that this product is in compliance with applicable EU directives
and UK legislations. The full declaration of conformity and other detailed information is
available at www.westermo.com/support/product-support.
Figure 2. The European Conformity and the UK Conformity Assessment markings
Viper 20A-PoE Series 9

3. Product Description
3.1. Product Description
The Viper-20A-PoE series consists of of managed 20 port routing switches optimised for
the needs of the railway rolling stock market. PoE ports offer effective powering of end-
devices. Gbps ports cope with high bandwidth devices such as access points and NVRs
(Network Video Recorders).
The Viper-20A-PoE series is designed to withstand the tough environment on-board trains,
exposing the switch to constant vibration, extreme temperatures, humidity and a
demanding electrical environment.
A GORE-TEX® membrane prevents internal condensation. Threading integrated in chassis
provides for additional vibration resistance. High-level isolation between all interfaces
enables direct connectivity to vehicle auxiliary power and protects against overvoltage and
flashover. IP67 protection prevents ingress of water and dust. An overall optimised design
results in an extremely compact package in combination with very high MTBF for easy
integration and low lifecycle cost.
Thorough type testing at independent ISO/IEC 17025 and ILAC MRA certified labs,
accredited to a wide range of standards, show that the Viper series fulfills EN 50155 and
other requirements. The state-of-the-art Westermo production facility ensures the quality
of each individual unit, e.g. through temperature cycling burn-in testing.
The WeOS operating system offers an extensive suite of IP networking features for
resilient and flexible networks, e.g. the FRNT ring protocol with very fast failover. The
powerful layer 3 routing capability is very useful for separating networks in complex
applications. The backup device accessory matches the Viper in robustness and offers easy
configuration update and backup.
Meeting the requirements of the railcar market, the Viper-20A-PoE series is very well
suited for deployment in any other application with severe operating conditions and tough
environments, for instance in the mining industry.
3.2. Available Models
All switches are managed and have eight PoE ports. Viper x20A-PoE is used when referring
to both models 120A-PoE and 220A-PoE.
10 Viper 20A-PoE Series

Art. no. Model Software Gbps ports HV LV
3635-1010 Viper-120A-P8-HV L2 - 48 - 110 V
3635-1310 Viper-120A-T4G-P8-HV L2 4 48 - 110 V
3635-1110 Viper-120A-P8-LV L2 - 24 - 38 V
3635-1410 Viper-120A-T4G-P8-LV L2 4 24 - 38 V
3635-1020 Viper-220A-P8-HV L3 - 48 - 110 V
3635-1320 Viper-220A-T4G-P8-HV L3 4 48 - 110 V
3635-1120 Viper-220A-P8-LV L3 - 24 - 38 V
3635-1420 Viper-220A-T4G-P8-LV L3 4 24 - 38 V
Table 3. Available Viper x20A-P8 models
Viper 20A-PoE Series 11

3.3. Hardware Overview
M12 Torque 0.6±0,1 Nm / 0,45±0,1 lbft
X11 X17
X10 X16
X2
ON
FRNT
CON
RSTP
USB
DC
X5
X1 X4
X7
X6
X13 X19
X8
48-110 V
DC
X14 X20
X12 X18
X9X3 X15
PoE
1000BASE-T
1 2
46
7
9
8
3
5
No. Description No. Description
1 LED indicator 2 100 Mbps port
3 100 Mbps PoE port 4 Gbps ports
5 Gbps PoE port 6 Power connection
7 Console port 8 USB port
9 Protective earth connection
Figure 3. Location of interface ports and LED indicators
12 Viper 20A-PoE Series

3.4. Connector Pinout
Pin
no.
Signal Illustration
1 +DC1
2 1
3 4
2 +DC1
3 -COM
4 -COM
The Viper-20A-PoE series has single power
connection. Dual pins shall be connected to the
power supply (+DC1 for positive terminal, -COM
for negative terminal) in order to distribute the
current over two pins.
Table 4. Power connector HV
Pin
no.
Signal Illustration
1 +DC1
3
1
2
4
2 +DC1
3 -COM
4 -COM
The Viper-20A-PoE series has single power
connection. Dual pins shall be connected to the
power supply (+DC1 for positive terminal, -COM
for negative terminal) in order to distribute the
current over two pins.
Table 5. Power connector LV
Pin no. Signal Illustration
1 NC
2 TX
3 RX
4 NC
5 GND
Table 6. Console connector
Viper 20A-PoE Series 13

Pin no. Signal Illustration
1 DN
2 VBUS
3 NC
4 DC
5 GND
Table 7. USB connector
Pin
no.
Signal Illustration
1 TD+
2 RD+
3 TD-
4 RD-
MDI, MDI-X and auto MDI/MDI-X modes are
supported. The table shows signals in MDI mode.
Table 8. 100 Mbps Ethernet connector
Pin no. Signal Illustration
1 DA+
1
2
3
45
6
7
8
2 DA-
3 DB+
4 DB-
5 DD+
6 DD-
7 DC-
8 DC+
Table 9. Gbps connector
14 Viper 20A-PoE Series

3.5. LED Indicators
LED Status Description
ON OFF Product has no power
GREEN All OK, no alarm condition
RED Alarm condition, or until product has started
up. (Alarm conditions are configurable, see
WeOS Management Guide)
BLINK Location indicator ("Here I am!"). Activated
when connected to WeConfig tool, or upon
request from web or/and CLI. RED BLINK
during boot indicates pending cable factory
reset.
RSTP OFF RSTP disabled
GREEN RSTP enabled
BLINK Product selected as RSTP/STP root switch
FRNT OFF FRNT disabled
GREEN FRNT OK
RED FRNT error
BLINK Product configured as FRNT focal point
DC OFF Product has no power
GREEN Power OK. Input voltage > 70% of minimum
nominal voltage
RED Power failure. Input voltage < 70 % of
minimum nominal voltage
X1 to X20 OFF No link
GREEN Link established
GREEN
FLASH
Data traffic indication
YELLOW Port alarm, or port is set in blocking state by
link redundancy protocol
PoE OFF Port does not consume PoE power
GREEN Port consumes PoE power
Table 10. LED indicators
Viper 20A-PoE Series 15

3.6. Dimensions
Dimensions are stated in mm and are regardless of model.
83
110
178
3,5
+
-
1 0,5
Grounding point
Screw M5x10
164 ±0,5
56 ±0,3
7,2
+
-
0,2
0,5
160
Figure 4. Dimensional drawing
16 Viper 20A-PoE Series

4. Installation
4.1. Wall Mounting
The product can be wall mounted vertically or horizontally. There are four pieces of 7 mm
bores for this. Use four M5, M6 or 1/4" screws with 12 mm washers on a flat and stable
surface.
M12 Torque 0.6±0,1 Nm / 0,45±0,1 lbft
X11 X17
X10 X16
X2
ON
FRNT
CON
RSTP
USB
DC
X5
X1 X4
X7
X6
X13 X19
X8
48-110 V
DC
X14 X20
X12 X18
X9X3 X15
PoE
RING
Figure 5. Wall mounting
4.2. Protective Earth Connection
For correct function, the earth connection needs to be properly connected to a designated
PE rail. See the figure below.
Viper 20A-PoE Series 17

M12 Torque 0.6±0,1 Nm / 0,45±0,1 lbft
X11 X17
X10 X16
X2
ON
FRNT
CON
RSTP
USB
DC
X5
X1 X4
X7
X6
X13 X19
X8
24-38 V
DC
X14 X20
X12 X18
X9X3 X15
PoE
RING
Figure 6. Earth connection
4.3. Connection of Cables
Recommended tightening torque for the M12 connectors is 0.6 Nm. All M12 connections
are screw connections.
When connecting the power cable, ensure that the pins are connected correctly before
tightening the power cable to the unit.
WARNING - PROTECTIVE FUSE
The power supply wiring must be sufficiently fused. The fuse must be IEC
60127 certified and rated for T6A (HV models) or T10A (LV models) and
250 V.
It must be possible to disconnect manually from the power supply. Ensure
compliance to national installation regulations.
This product has no internal fuse and should be connected via an external
fuse for protection.
18 Viper 20A-PoE Series

NOTE - UNUSED CONNECTORS
Unused connectors must be covered by a protective cap (delivered with
the product), tightened to the specified torque in order to fulfill the
specified ingress protection code.
4.4. Cooling
This product relies on convection cooling. Make sure that it is installed so that the ambient
temperature is within the specified temperature range. Avoid obstruction of the airflow
around the product.
4.5. Replacement of Product
Disconnect all cables and unscrew the product from the wall. Mount the replacement
product and reconnect all cables, observing the instructions in Connection of Cables [18].
For easy replication of the configuration of the original product, it is recommended to have
the Westermo USB plug permanently connected to the USB port and move it over to the
replacement product before it is powered up.
MTTR (Mean Time To Repair), i.e. time for replacement of product is: < 15 minutes.
CAUTION - HOT SURFACE
Be aware that the surface of this product may become hot. When it is
operated at high temperatures, the external surface may exceed Touch
Temperature Limit according to the product's relevant electrical safety
standard.
This product complies with Touch Temperature Limits throughout its
operational temperature range.
4.6. EN 45545-2 Mounting Notes
Two product can be mounted together and as a single interior non-listed group in the
sense of EN 45545-2 definitions. For multiple product, the spacing requirements for
interior non-listed groups must be met.
Viper 20A-PoE Series 19

5. Specifications
5.1. Interface Specifications
DC, Power port
Rated voltageaViper-x20A-PoE LV units: 24 to 38 VDC
Viper-x20A-PoE HV units: 48 to 110 VDC
Operating voltagebViper-x20A-PoE LV units:
16.8 to 49.9 VDC (14.4 to 53.2 VDC for 100 ms)
Viper-x20A-PoE HV units:
33.6 to 143 VDC (28.8 to 154 VDC for 100 ms)
Rated current Viper-x20A-PoE LV units: max 5.0 A at 24 VDC, max 3.2 A at 38 VDC
Viper-x20A-PoE HV units: max 2.6 A at 48 VDC, max 1.1 A at 110 VDC
Rated frequency DC
Inrush current, I²t Viper-x20A-PoE LV units: 580 mA2s at 24 VDC, 560 mA²s at 38 VDC
Viper-x20A-PoE HV units: 200 mA2s at 48 VDC, 160 mA²s at 110 VDC
Startup currentcViper-x20A-PoE LV units: 1.8 A at 16.8 VDC
Viper-x20A-PoE HV units: 750 mA at 33.6 VDC
Polarity Reverse polarity protected
Redundant power input No
Isolation 2250 VDC to all other ports
Circuit type Secondary circuit hazardous voltage, OVC II
Connector Viper-x20A-PoE LV units:
4-pin, male, M12, T-coded, recommended Westermo cable:
3146-1109 for 5 m
Viper-x20A-PoE HV units:
4-pin, male, M12, A-coded, recommended Westermo cables:
3146-1106 for 1.5 m
3146-1107 for 5 m
Cable size For Viper-x20A-PoE HV units:
M12, recommended power cable area 0.5 mm² (minimum 0.25 mm²),
which correlates to AWG 21 or larger
For Viper-x20A-PoE LV units:
M12, recommended power cable area 1 mm² (minimum 0.75 mm²),
which correlates to AWG 18 or larger
Cable dimensions depend on choice of M12 connector
Cable temperature rating For minimum temperature rating of the cable to be connected to the field
wiring terminals: -40 to +70 °C
aAlso referred to as nominal voltage in EN/IEC 61010-1
bAlso referred to as nominal input including fluctuations in EN/IEC 61010-1
cRecommended external supply current capability for proper startup
20 Viper 20A-PoE Series