Whale BE0500 User manual

INSTALLATION AND OPERATION MANUAL
Orca Submersible Pump Range
* (B) suffix represents a bulk item code
Model Number Description
BE0500 Orca 500 - 12 V d.c.
BE0950 Orca 950 - 12 V d.c.
BE1450 Orca 1300 - 12 V d.c.
BE1454 Orca 1300 - 24 V d.c.
BE2002(B) Orca 2000 - 12 V d.c.
BE2004(B) Orca 2000 - 24 V d.c.
BE3002(B) Orca 3000 - 12 V d.c.
BE3004(B) Orca 3000 - 24 V d.c.

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INSTALLATION AND OPERATION MANUAL
Thank you for purchasing this Whale® product. For over 60 years Whale® has led the way in the
design and manufacturer of freshwater and waste systems including:- plumbing, faucets, showers
and pumps for low voltage applications.
* Flow rates are stated in accordance with ABYC recommendations at a voltage of 13.6 V d.c.
The Orca submersible electric bilge pump range is designed for use as a bilge pump on marine
vessels. These high capacity pumps are compact and powerful, designed for bilge water evacuation.
Read the following instructions carefully before installing and using the equipment.
Check that the product is suitable for the intended application, follow these installation instructions
and ensure all relevant personnel read the points listed below. Also ensure that these operating
instructions are passed on to the end user.
This Whale Orca Electric Bilge Pump is designed for use as a bilge pump in marine vessels to pump
bilge water only.
1. This pump outlet must be mounted at least 305mm (12”) above the water
line when connected to an intake located below the water line.
2. Not suitable for pumping flammable liquids, diesel, chemicals etc. For use
in a bilge system only.
3. This pump is designed to exhaust standing water only. These pumps are not intended
for damage control. Bilge pump capacities may not be sufficient to prevent flooding
from rapid accumulation of water due to storms, rough weather and/ or rapid leaks
created by hull damaged and or unsafe navigational conditions.
4. With all applications, it is important that a system of safe working practice is applied to
installation, use and maintenance. Ensure the electric supply is turned off.
5. In order to securely fasten this unit, ensure that the mounting surface is a minimum
1. SPECIFICATION
2. PRINCIPALS OF OPERATION
3. TO THE USER
4. TO THE FITTER
Model 500 US GPH
(32 ltrs/min)
950 US GPH
(57 ltrs/min)
1300 US GPH
(82 ltrs/min)
2000 GPH
(126 ltrs/min)
3000 GPH
(189 ltrs/min)
Product Code BE0500 BE0950 BE1450 BE1454 BE2002(B) BE2004(B) BE3002(B) BE3004(B)
Open Flow Rate @
13.6 V d.c
500 GPH
(32 ltrs/min)
950GPH
(57 ltrs/min)
1300GPH
(82 ltrs/min)
2000 GPH
(126 ltrs/min)
3000 GPH
(189 ltrs/min)
Flow Rate @
1m (3ft) Head
450 GPH
(26ltrs/min)
850 GPH
(52 ltrs/min)
1100 GPH
(65 ltrs/min)
1650 GPH
(104 ltrs/min)
2700 GPH
(170 ltrs/min)
Nominal Voltage 12 V d.c. 24 V d.c. 12 V d.c. 24 V d.c. 12 V d.c. 24 V d.c.
Current Draw 1.5 amps 3.5 amps 5.0 amps 2.5 amps 10.0 amps 5.0 amps 18.0 amps 9.0 amps
Recommended Fuse 2.0 amps 5.0 amps 7.0 amps 5.0 amps 15.0 amps 8.0 amps 27.0 amps 13.0 amps
Weight 0.28 kg
(0.62lbs)
0.45 kg
(0.99lbs)
0.82 kg
(1.81lbs)
1.32 kg
(2.91lbs)
2.64 kg
(5.82lbs)
Hose Connections 3/4” (19 mm) 1” (25mm) and 1 1/8” (28mm) 1 1/8” (28mm) 1 1/4” (32mm)
Wire Size 1.3mm² (16 AWG) 2mm² (14 AWG)
Materials Pump body: ABS, Seals: Nitrile, Impeller:
Acetal
Pump body: Polypropylene, Seals: Nitrile,
Impeller: Acetal
Maximum Discharge
Head
3.0 m
(9.8 ft)
3.5 m
(11.5 ft)
4.5 m
(14.8 ft)
4m
(13ft)
4.6m
(15ft)
5. APPLICATION
6. WARNINGS
ENG

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thickness of 19mm (3/4”). Do NOT screw directly onto the hull, it must be mounted to
a bulkhead or on an additional board.
1 x Orca Pump 1 x Screw Kit
BE9003 / BE9006 - Electric Field Sensor Switch (Available separately)
WARNING: Please note that incorrect installation may invalidate the warranty.
Preparation - Always disconnect power sources before installing.
9.1 Location
• Position pump in the lowest accessible
part of the bilge. On sailboats, location
should be centred over keel (Fig 1).
•Do not mount the pump directly onto
the hull. The base strainer must be
mounted to a bulkhead or an additional
board at least 19mm (3/4”) thick.
9.2 Mounting Instructions
Before drilling, ensure that the mounted pump will be correctly positioned with the pump nozzle
pointing towards thru-hull connector.
To remove pump body, place hand over body, depress locking tabs and lift body from strainer base.
Note: Motor will be removed with body (see figure 2 and 3).
For Orca 500, 950, 1300 and 2000
• Use base as template to mark 3 mounting holes for Orca in
mounting pad.
• Remove base. Drill three 1/8" (3mm) pilot holes for Orca at
marked locations.
• Replace base. Attach with #8 stainless steel fasteners
(supplied).
• Re-attach pump body to base. Insert body into strainer
base, until base tabs snap into holes in body (see figures 2
and 3).
For Orca 3000
• Use base as template to mark 4 mounting holes for Orca
3000 in mounting pad.
• Remove base. Drill four 1/8" (3mm) pilot holes for Orca
3000 at marked locations.
• Replace base. Attach with #8 stainless steel fasteners
(supplied).
• Re-attach pump body to base. Insert body into strainer
base, until base tabs snap into holes in body (see figure 3).
9.3 Plumbing
IMPORTANT: To prevent airlock, hose must rise continually upward to the thru-hull connector with
no dips or sharp bends. Hose support clips should be used at regular intervals where necessary.
• Orientate the pump outlet for a direct path to the hull connector ensuring an
unobstructed hose path.
• Secure all connections with hose clamps.
• If no thru-hull connector exists, install at 12" (305mm) minimum height above water
line. Apply marine sealant around thru-hull flanges on interior and exterior of hull.
7. PARTS LIST
9. INSTALLATION
Press both
locking tabs
to release
cover
Figure 2 - Release Cover
Orca 500, 950 and 1300
Press
both
locking
tabs to
release
cover
Figure 3 - Release
Cover Orca 2000
and 3000
8. OPTIONAL EXTRAS
Figure 1 -
Mounting Location
Skin Fittings
Suitable Mounting Pad
Hose must rise upwards
with NO DIPS
Outlet 12”
(305mm)
minimum
above
water line

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9.4 Electrical Wiring
Ensure all wire connections are at the highest level above water. Use marine grade wire connectors
only and 16 AWG tinned copper wire. Waterproof all connections with suitable materials (see figures
4 and 5).
• Connect positive (+) brown wire (500, 950 and 1300) or red wire (2000 and 3000) to
switch. For automatic operation, use an Automatic Float Switch (Whale BE9003).
• Connect negative (-) black wire to ground.
• Install fuse holder within 72" (183cm) of the positive (+) battery terminal.
• To test system, feed water into the pump. If flow rate appears low, make sure wires are
connected properly:
Brown or Red to switch Black to negative (battery)
WARNING: Reversed wiring reduces performance and can cause pump failure.
WARNING: Fire hazard. Wiring must comply with applicable electrical standards and include
a properly rated fuse or circuit breaker. Improper wiring can cause a fire resulting in injury or death.
NOTE Switch off the power prior to making connections. Suggested wiring information is given as a
guide only. For full information, refer to the USCG, ABYC and ISO regulations for marine applications
and wiring gauges, connectors and fuse protection.
This Orca is designed only to require minimal maintenance.
WARNING - Before servicing, disconnect power to the pump and drain system.
Optimal performance
• Regularly remove motor housing and inspect and clean the filter to be sure that it is not
being blocked by debris.
Annual Checks
• Whale advise that the boat’s plumbing system should be checked at least annually for
leaks and obstructions. Also a pump electrics test is advisable. If you are not familiar
with applicable electrical standards, ensure that the electric test is completed by a
qualified electrician/ technician
NOTE - Fully drain the system for winterizing
Whale do not guarantee warranty if the system is not fully drained for winterizing.
10. MAINTAINENCE
Figure 4 - Wiring for Orca 500, 950 and 1300
Recommended
Automtic Fuse
2 Terminal
On/Off Switch
Battery
Black Wire
Brown Wire
Orca
Pump
Battery
Recommended
Automtic Fuse
2 Terminal
On/Off Switch
Black Wire
Orca
Pump
Red Wire
Red
Wire
Brown
Wire
Figure 5 - Wiring for Orca 2000 and 3000
11. WINTERIZING

Whale®, is a registered trademark of Munster Simms Engineering Limited, Bangor Northern Ireland
trading as Whale®.
This product complies with all relevant European directives and standards. Please contact Whale® if
further details are required.
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PROBLEM POSSIBLE CAUSES POTENTIAL SOLUTION
Pump runs
but does not
pump water
Hose may have blockage or
airlock
Clear the hose of any blockages and ensure that
outlet hose runs upward to the thru-hull connector,
with no dips
Impeller may be restricted
Remove pump housing from base. Remove debris
from chamber and impeller. Ensure that the impeller
is firmly attached to shaft and is not cracked or
broken
Pump does
not run Blown fuse Ensure electrical connections and fuse are waterproof and have not loosened
13. PATENTS AND TRADEMARKS
14. DECLARATION OF CONFORMITY, STANDARDS, APPROVALS
12. TROUBLESHOOTING
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