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  9. Whale Gusher 10 MK3 BP3708 User manual

Whale Gusher 10 MK3 BP3708 User manual

Whale Gusher® 10 MK3 Pump
Models: BP3708 and BP3740
READ CAREF LLY BEFORE INSTALLATION AND SE
To the Fitter: Check that the product is suitable for the
intended application, follow installation instructions and ensure
operating instructions are passed on to the end user.
To the ser: Read the instructions carefully. (See parts
diagram)
APPLICATION
This bilge pump is designed exhaust standing water. Output
capacity depends on installation conditions and pumping rate.
Users should be aware that capacity may not be sufficient to
cope with rapid influx of water.
If it is intended for any other purpose or with any other liquid, it
is the users responsibility to ensure that the pump is suitable
for the intended use and, in particular, that the materials are
fully compatible with the liquids to be used. With all applica-
tions it is important that a system of safe working practice is
applied to installation, use and maintenance.
INSTALLATION
The Gusher 10 is designed for mounting on or through deck, or
on or through bulkhead. The handle can be fixed in four
different positions relative to the inlet and outlet (see Fig. 1)
Fig. 1 - Mounting arrangements for a standard model
To Reposition Handle::
(a) Slacken wormdrive clip and remove diaphragm
(b) Undo the bolts from bracket and rotate body to new
position relative to the fork and diaphragm. ote: Inlet and
outlet are always at 180 to each other
(c) Reassemble bolts, washers and securing brushes in
bracket and tighten
Select a suitable position free from
obstructions where the pump can be
operated efficiently and comfortably
Avoid installations which require a
cockpit locker to be opened in order to
operate the pump.
To minimise pumping effort, site the
pump halfway (in height) between the
strumbox / strainer and hull outlet
To ensure good priming and flow, avoid sharp bends in
pipework and fit a Whale strumbox/strainer (incorporating a
non-return valve) which prevents the end of the hose sucking
against a flat surface and allows the water level to be reduced
to a minimum.
Ensure that the pump is installed to allow easy access for
servicing.
For Mounting On Deck/Bulkhead:
1. Use pump as a template, mark off and drill four 1/4”
(6mm) holes.
2. Check flow direction and secure the
pump with 1/4” (6mm) bolts.
3. Attach 1 1/2” (38mm) smooth bore
reinforced hose with stainless steel
worm drive hose clips. Tighten to
prevent air leaks
4. With thru-hull discharge, make sure
that the discharge point is well
above the water line.
5. Check the installation for air leaks, correct priming and
discharge
For Mounting nderdeck or Thru Deck/Bulkhead
Three deckplates available - see accessories
1. Using template mark off the 6 holes for the mounting and
cut out the hole for the pump handle. Round off top edge
of large hole as shown in fig. 3.
Deck fitting for Gusher Pumps (Half sectional elevation
of deck fitting, pump and bracket)
2. Minimum deck thickness required is 1/4” (6mm). For
thinner decks use a backing plate of suitable thickness
so that the backing plate plus the deck is at least the
minimum thickness and no greater than 1” (25mm).
Bond the backing plate to the deck. If using Deck plate
DP3804 the minimum deck thickness is 1/2” (13mm)
3. Position the pump under deck and check flow direction.
Work the rubber gaiter up through the hole until its flange
rests on the deck. Secure the 6 1/4” (6mm) countersunk
mounting screws provided.
4. As points 3 - 5 of previous instructions.
Fig 2
Fig 3
OPERATION
The Gusher 10 ensures efficient throughput with an easy
pumping action. Full even strokes will obtain the best results.
The detachable handle is fitted with a lanyard and should be
safely secured close to the pump.
Gusher 10 output at 1m Lift and 0.5m Head
Fig 3: Performance table
Performance data is based on factory tests and is typical of
what may reasonably be achieved. Actual performance may
vary depending on installation and operating conditions.
MAINTENANCE
Inspection:
Regular inspection of the pump is recommended. Rubber
components should be replaced if worn or every three years
regardless of condition.
Replacement components and service kits (AK3706 for
eoprene (clean bilge water) and AK3714 for itrile (oily bilge
water) are available from your local chandlery. It is
recommended a service kit is kept on board.
Winterising
At the end of the season, drain all water in the pipework and
pump chamber.
Changing the Diaphragm and Valves
1. Slacken and remove the wormdrive clip to release the
diaphragm
2. Release diaphragm nut and remove diaphragm plates and
diaphragm
3. Replace old inlet and outlet valves. ote: both inlet and
outlet valves are same shape. The service kits contain two
sets of valves - round ones for the MK 2 pump and square
valves for the MK 3 pump. DO OT mix the valve types!
4. Replace diaphragm and tighten wormclip in position and
test for correct priming and discharge
WARRANTY
Whale Pumps are guarenteed for 5 years (1 year on
rubber parts) from date of purchase against defects in
materials and workmanship. If the unit proves faulty
return it to your supplier with proof of purchase and
purchase date.
The manufacturer retains the right to repair or replace
the unit.
The manufacturer cannot be held responsible for
claims arising from the incorrect installation,
unauthorisd modification or misuse of the product.
The above does not affect your satutory rights.
Old Belfast Road Bangor, Co. Down, . Ireland, BT19 1LT
Tel: 02891 270531 Fax: 02891 466421 [email protected]
Body
Whale and Gusher are registered
marks of:
Munster Simms Engineering Ltd
Ouput At 60 strokes/min At 70 strokes/min
Gallons/min 16 20
Litres/min 74 71
ACCESSORIES
DP3804 - Alloy deck plate with lid
DP8903 - Plastic deck plate
AK3706 - eoprene Spares Kit
AK3714 - itrile Spares Kit
SF5425 – Skinfitting
SB5865 – Top entry strainer
SB4222 – Side entry strainer
DV5606 – 2 way diverter valve
EB3488 – 90° elbow (male to female)
LV1215 – In line non return valve
HELPF L HINTS
Pump fails to prime or chokes:
1. Check inlet hose connection is airtight, free from
blockages and does not collaspe during suction stroke
2. Inspect diaphragms - replace if damaged
3. Solid objects in the body of the pump may not prevent its
operation but should be removed to prevent damage
4. Inspect inlet and outlet valves for blockages. Clear with
finger or screwdriver and test.
Handle knob
Tolerance ring
Washer
Eye Bolt
Handle Tube
Lanyard
Buffer
Fork
Locknut
Washer
Bolt
Fulcrum brush and sleeve
Label
Clamping plate
Worm Drive Clip
Diaphragm
ut
Bridge
piece
Screw
Bolt M6
Valve
Securing brush
ut
Screw
Valve plate
Gasket
Bracket
Fork liner
Clamping plate
Fulcrum brush and sleeve
Ref o: sr_180.07_0313

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