Wheaton W348923-C User manual
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
CONTENTS
WARRANTY ................................................................................................................... 3
INTRODUCTION............................................................................................................. 4
SAFETY SYMBOLS USED IN THIS MANUAL .............................................................. 5
SAFETY INSTRUCTIONS ...........................................................................................6-7
GENERAL INFORMATION ............................................................................................ 8
OPERATION................................................................................................................... 9
MAINTENANCE............................................................................................................ 10
MOTOR REPLACEMENT............................................................................................. 10
CONTROL BOARD REPLACEMENT.......................................................................... 11
FUSE REPLACEMENT ................................................................................................ 12
TROUBLE SHOOTING................................................................................................. 13
SPECIFICATIONS........................................................................................................ 14
DIMENSIONS AND CAPACITIES................................................................................ 14
WEEE DISMANTLING INSTRUCTIONS...................................................................... 15
PARTS LIST & ILLUSTRATIONS (fig. A-C)...........................................................16-18
NOTICE......................................................................................................................... 19
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
WARRANTY
All goods and materials shall conform to WHEATON Industries Inc. specifications at the time of
shipment from our plant. WHEATON Industries warrants this product to be free from defects in
material and workmanship for a period of 365 days from the date of shipment. If the repair or
adjustment is necessary within the warranty period and has not been the result of mishandling
or abuse, WHEATON will either correct the non-conforming condition, or replace any
nonconforming goods or materials or issue a credit in the amount of the purchase price paid and
received for such goods. All claims for product nonconformity must be made within ten (10)
days of identifying such a problem by calling Customer Service at 800.225.1437 (U.S., Puerto
Rico and Canada); or Internationally at 856.825.1100 and then providing the Model, Serial and
Catalog Number of the product. Items returned are to be packed very carefully so as to prevent
damage in transit. WHEATON will also repair or adjust any product that is beyond the warranty
period for a nominal fee.
WHEATON makes no other express or implied warranty, statutory or otherwise, concerning
materials or goods supplied, including without limitation, ANY WARRANTY of fitness for a
particular purpose or any warranty of merchantability. The warranties given are exclusive of all
other warranties expressed or implied. WHEATON shall not be liable for consequential, special
or incidental damages.
To expedite any technical or service request, please have the following information available.
Thank you.
Model:
Serial #:
Catalog #:
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
INTRODUCTION
The WHEATON®Bench Top Mini Bottle Roller is designed for small scale mixing and agitation
using bottles that are too small to be accommodated by our standard roller apparatus. It is
perfect for Wheaton 30 mL or larger serum bottles, 100-125 mL media bottles or 38 x 200
culture tubes for the growth and observation of single chicken or rat embryos. The compact size
makes it suitable for laboratories with limited space and for use with standard incubators and
cold rooms. Continuous rotation of cylindrical bottles at predetermined optimum speeds
provides better distribution of media and uniform gassing. The transistorized solid state circuitry
allows exacting speed control of the bottles and is designed to compensate against sudden or
prolonged line voltage changes. The roller shafts are mounted in self-lubricating nylon bearings,
which eliminates many maintenance problems. The WHEATON®Bench Top Mini Bottle Roller
will accommodate bottles 38-60 mm in diameter up to 240 mm long, with bottle speeds of 3 to
45 RPM (38 mm bottle) and 2 to 30 RPM (60 mm bottle).
Wheaton #348923-C, D, F, & G (230 VAC) is a single deck unit which will accommodate a
minimum of four bottles.
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
SAFETY SYMBOLS USED IN THS MANUAL
The following safety symbols can be found within this manual and applied as decals to the unit. Their
definitions are below:
WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all
instructions listed below may result in electrical shock, fire and / or serious personal injury.
An ELECTRICAL DANGER symbol indicates attention to an operation which could cause
electrocution or severe injury.
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
SPECIAL SAFETY INSTRUCTIONS
GROUNDING INSTRUCTIONS
WARNING! IMPROPER GROUNDING CAN RESULT IN ELECTRICAL SHOCK. IN
THE EVENT OF A SHORT CIRCUIT, GROUNDING REDUCES THE RISK OF
SHOCK BY PROVIDING AN ESCAPE PATH FOR THE ELECTRIC CURRENT.
THIS INSTRUMENT MUST BE GROUNDED.
This instrument is equipped with a cord having a grounding wire and an appropriate grounding plug. The
plug must be used with an outlet that has been installed and grounded in accordance with all local codes
and ordinances. The outlet must have the same configuration as the plug. DO NOT USE AN ADAPTER.
Do not modify the plug that has been provided. If it does not fit the available outlet, contact your nearest
Wheaton distributor for the proper line cord for your area.
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
GENERAL SAFETY INSTRUCTIONS
NOTE: EVEN THE SAFEST EQUIPMENT CAN CAUSE INJURY IF THE USER IS CARELESS.
1. KNOW YOUR INSTRUMENT - Read the operating manual carefully. Learn the equipment's
application and limitations.
2. GROUND ALL EQUIPMENT - If electrical, this instrument is equipped with a grounding type plug.
The green/yellow conductor in the cord is the grounding wire and should never be connected to a live
terminal.
3. AVOID DANGEROUS ENVIRONMENT - Electrical instruments designed to process liquids must be
operated with extreme caution. If liquid comes in contact with internal electrical components or wires,
fire or electrical shock may occur. Adequate surrounding work space should be provided during use.
Do not operate electrical instrumentation in a combustible atmosphere.
4. WORK SURFACE - Keep well lighted. Be certain the work surface is clean, level and sturdy enough
to support the weight of the unit, particularly if it is to be filled with liquid.
5. WEAR PROPER APPAREL - Do not wear loose clothing, neckties or jewelry that might get caught in
moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
6. WEAR SAFETY GOGGLES - Wear safety goggles at all times. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety glasses.
7. DON'T OVERREACH - Keep proper footing and balance at all times.
8. MAINTAIN INSTRUMENT WITH CARE - Keep screws tight and unit clean. Check periodically for
worn or damaged parts. Inspect the plug and cord before each use. Do not operate this instrument if
there are signs of damage.
9. AVOID ACCIDENTAL START UP - If electrical, always make sure the switch is in the "OFF" position
before plugging instrument into outlet.
10. DISCONNECT INSTRUMENT - Always disconnect the instrument from the power source
before servicing.
11. DO NOT BLOCK COOLING VENTS IF PROVIDED
12. DO NOT OPERATE THIS EQUIPMENT IN ANY MANNER NOT SPECIFIED IN THIS MANUAL
13. KEEP THE OPERATING MANUAL FOR THE INSTRUMENT IN A SAFE PLACE NEAR THE
INSTRUMENT FOR QUICK AND EASY REFERENCE.
14. IT IS RECOMMENDED THAT A FIRE EXTINGUISHER ALWAYS BE LOCATED IN AREAS
WHERE ELECTRICAL INSTRUMENTS ARE BEING USED.
WSP-305
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
GENERAL INFORMATION
This section contains a general description of the Wheaton Bench Top Mini Bottle Roller. This section
also contains instructions for initial inspection, installation, selecting the power-line voltage and
connecting the unit to AC power.
1. OPTIONS - WSP #348920-CH Mini Bottle Deck Kit (sold separately), can be added to accommodate
an additional (minimum of) four bottles per deck.
2. INITIAL INSPECTION - When you receive your Wheaton Bench Top Mini Bottle Roller, inspect it for
any obvious damage that may have occurred during shipment. If any damage is found, notify the
carrier at once. Warranty information is shown in the front of this manual. Check to confirm that there
are no broken switches, or pulleys and that the unit is not dented or scratched.
3. INSTALLATION - Install the unit where there will be adequate room for the unit to operate. Provide
enough clearance around the unit to keep items away from the rotating belts and pulleys.
4. INPUT POWER REQUIREMENTS - This equipment is designed to operate from a nominal 230V
single phase ac power source at 47 to 63 Hz. An indication on the rear of the unit shows the nominal
input voltage set for the unit at the factory.
5. POWER LINE CORD - This unit has been shipped from the factory with a power line cord that has a
plug appropriate for your area. If the wrong power cord has been shipped for your particular
application, contact your nearest Wheaton dealer for the proper cord. The Wheaton Bench Top Mini
Bottle Roller has been equipped with a 3-wire grounding type power cord. The unit is only grounded
when it is plugged into an appropriate receptacle. Do not operate the unit without adequate grounding
protection.
6. POWER LINE VOLTAGE SELECTION - Power line voltage selection is accomplished by adjusting
two components: the power line voltage selector and the power line fuse in the power line module on
the rear of the unit.
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
OPERATION
Refer to Figure A
CAUTION: Keep hands and fingers away from rotating parts of the machine. Do not
remove any safety guards or operate the machine without the safety guards.
IMPORTANT: This apparatus was designed to run partially filled bottles for standard cell
culture applications. Please consult Wheaton engineering if you have special
applications.
1. Plug the unit into an appropriate source of AC power.
2. Place bottle(s) on unit.
3. Turn on the power switch located on the rear of the unit.
4. Adjust the speed control knob until the desired rotational speed is obtained. Turn the speed
control knob clockwise to increase roller speed, or counterclockwise to decrease roller
speed.
CAUTION: Because a fully loaded roller apparatus can become very heavy, care should
be taken when moving the equipment while it is loaded with bottles.
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
MAINTENANCE
QUALIFIED SERVICE PERSONNEL ONLY
DANGER! NEVER ATTEMPT TO PERFORM REPAIRS IF THIS INSTRUMENT IS PLUGGED
IN! IN ORDER TO AVOID SERIOUS ELECTRIC SHOCK OR ELECTROCUTION, THIS
INSTRUMENT MUST BE DISCONNECTED FROM THE SOURCE OF AC POWER BEFORE
MAINTENANCE IS ATTEMPTED.
As with any piece of laboratory equipment, periodic inspection for worn and or damaged parts should be
performed on a regular basis in order to maintain optimum performance. How often is dependent upon
amount of usage, working environment, motor speed, etc. The maintenance interval is best determined
by the user.
MOTOR REPLACEMENT (refer to fig. A & B )
DANGER! BE CERTAIN UNIT IS DISCONNECTED FROM THE AC POWER SOURCE.
1. Unplug the unit from power source.
2. Loosen the Allen screw, which secures the shaft extender (25) to the output shaft of motor (26).
Remove shaft extender assembly along with drive belts (8) and set aside.
3. Remove the four screws (underneath unit) which secure the cabinet lid to the cabinet base. Remove
lid.
4. Noting their location, unplug wires from rear of motor.
5. Remove the four screws (12) and lock washers (13) that secure the motor to the cabinet base (18).
Remove motor.
6. Remove two screws that hold motor mounting plate (30) to the motor. Remove motor mounting plate
from the motor.
7. For re-assembly, reverse the above order using new motor. When replacing the four screws removed
in step 5, do not tighten until re-assembly has been completed. Drive belt tension is effected by
moving the four screws either up or down prior to tightening. Do not over tighten the drive belts.
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
CONTROL BOARD REPLACEMENT (refer to fig. A - C)
DANGER! BE CERTAIN UNIT IS DISCONNECTED FROM THE AC POWER SOURCE.
1. Unplug the unit from power source.
2. Loosen the Allen screw, which secures the shaft extender (25) to the output shaft of motor (26).
Remove shaft extender assembly along with drive belts (8) and set aside.
3. Remove the four screws (underneath unit) which secure the cabinet lid to the cabinet base. Remove
lid.
4. Unplug the wire harness (24) from the control board (28).
5. Remove the four screws (9) that secure the control board to the cabinet base. Remove control board.
6. Unplug the harness connectors from the control board noting their location for proper replacement.
7. For re-assembly, reverse the above order using new control board.
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
FUSE REPLACEMENT (see below)
DANGER! BE CERTAIN UNIT IS DISCONNECTED FROM THE AC POWER SOURCE.
1. Unplug the unit from power source.
2. Locate the fuse holder on the rear of the unit.
3. Use a small screwdriver to pry open the fuse holder and remove the fuse.
4. Replace with new fuse.
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
TROUBLE SHOOTING
QUALIFIED SERVICE PERSONNEL ONLY
DANGER! NEVER ATTEMPT TO PERFORM REPAIRS IF THIS INSTRUMENT IS PLUGGED
IN! IN ORDER TO AVOID SERIOUS ELECTRIC SHOCK OR ELECTROCUTION, THIS
INSTRUMENT MUST BE DISCONNECTED FROM THE SOURCE OF AC POWER BEFORE
REMOVAL OF ANY PROTECTIVE COVERS.
Unit will not operate;
Cause: Fuse blown.
Remedy: Replace fuse with proper size and type
(see fuse replacement).
Cause: Supply voltage low or at zero.
Remedy: Check house receptacle with a voltmeter.
Cause: On/Off power switch in "off" position.
Remedy: Turn on power by depressing the power switch.
Motor runs but roller(s) will not turn;
Cause: Drive and/or deck gear pulley(s) loose.
Belt(s) worn or broken.
Remedy: Tighten gear pulley(s) with Allen wrench.
Replace defective belts.
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
SPECIFICATIONS –WHEATON Bench-Top Mini Bottle Roller Apparatus
Operating Voltage: 230 VAC 50/60 Hz
Power Consumption: 14 watts
Fuse(s): 0.25 AF, 5 x 20 mm, 250V
Bottle Size: 38-60 mm dia. X 240 mm lg. (max.)
Bottle Speed: 38 mm dia. bottle - 3 to 45 RPM
60 mm dia. bottle - 2 to 30 RPM
Installation Category: Class II
Environmental: Operating temperature: 5 °C to 40 °C
Humidity: 80% up to 31 °C / 50% at 40 °C
Altitude limit: 2000 meters
DIMENSIONS AND CAPACITIES
Cabinet Size: 31.12 cm X 32.39 cm X 19.0 cm
Weight: 8 kg.
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
WEEE DISMANTLING INSTRUCTIONS
This Small Bottle Bench-Top Roller apparatus is not to be discarded in typical trash outlets. This unit is to
be discarded according to WEEE guidelines established in your area. There are no reusable parts.
Contact the original distributor from which this product was purchased for proper disposal instructions.
Main Unit Disassembly
1. Refer to figure A. Remove belts from back of unit. Remove any cabling from back of unit. Remove
all pulleys from unit.
2. Remove any upper decks from unit (if provided), starting with the removal of the top deck and
working down to the bottom deck.
Control Housing Disassembly
1. Refer to figures A and B. Remove lid, belts, pulleys and cables from bottom of control housing
(Fig. A item 18).
2. Remove wire harness from unit. Remove control knob (Fig A. item 5).
3. Remove motor (Fig. A item 5) and motor controller (Fig A item 4).
4. Remove power entry module (Fig. A item 7).
5. Remove motor bracket and motor (Fig. A items 26 and 30)
6. Turn base control housing upside down and remove feet (Fig. A item 1).
Deck Disassembly
1. Refer to figure A. Remove pulleys (Item 20) and loosen roller spacers (Item 21).
2. Remove rubber rollers and shafts from deck.
3. The rubber sleeve can be removed from the aluminum roller shafts. This is a friction fit. No
adhesive is used to mount the rubber sleeve onto the shaft.
Materials Declaration
Description
Material
Chassis and control cabinet sheet metal
Aluminum with Sherwin Williams Polane™two-part
epoxy coating.
Black cog belts
Neoprene Rubber
Roller shafts
Aluminum
Rubber Rollers
EPDM
Pulleys
Aluminum
Screws, bolts, nuts
Stainless Steel
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
WHEATON ROLLER APPARATUS #W348923-C, F & G - PARTS LIST (FIG. A-B)
ITEM NO. DESCRIPTION USE QTY. WHEATON NO.
1 FOOT, GRAY 4 50029504
2 RING, RETAINING 10 I051343
3 WASHER, #10 LOCK 2 I052338
4 KNOB, BLACK ABS, 1/8” SHAFT 1 I054954
5 VIBRATION ISOLATOR 4 I051499
6 FUSE, 0.25A, 250V, 5 X 20mm 2 50028423
7 POWER INPUT MODULE 1 50063467
8 BELT, TIMING 130XL187 2 I052172
9 SCREW, #6-32 X 1/4” LG., PPHM 4 I052239
10 SCREW, #4-40 X 3/8” LG., PFHM 2 I053401
11 SCREW, #6-32 X 3/8” LG., PPHM 8 I052240
12 SCREW, #8-32 X 1/4” LG., PPHM 4 I052287
13 WASHER, #8, STAR INT TOOTH 4 50029959
14 SCREW, #10-32 X 3/8” LG., PPHM 2 I052319
15 SET SCREW, #10-32 X 3/8” LG. 4 I052355
16 SCREW, #1/4-20 X 1/2” LG., PPHM 2 50027151
17 ROLLER, RUBBER 5 I053003
18 CABINET BASE 1 WI056104
19 CABINET LID 1 WI056106
20 ROLLER GEAR 2 I053004
21 STOP, NYLON 4 I053005
22 SHAFT, ROLLER 3 I053006
23 SHAFT, DRIVE 2 I053007
24 WIRE HARNESS 1 WI055434
25 SHAFT EXTENDER,1/4” 1 I053015
26 MOTOR, 24VDC, 65.5:1 12/24V 1 I057191
27 PULLEY, TIMING, 15XLB037 1 I053018
28 PCBA, CONTROL BOARD 1 I055017
29 NYLINER, #6L2FF 10 I051341
30 PLATE, MOTOR MTNG. 1 I054562
31 NUT, HEX, #6-32 5 50029919
32 WASHER, STAR, #6, INT. TOOTH 3 I052273
WHEATON®Bench-Top Mini Bottle Roller Apparatus
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WHEATON | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.wheaton.com | P/N 50075499 Rev. 10/2014 WMAN_026
Declaration of Conformity
WHEATON Industries, Inc.
1501 North Tenth Street
Millville, NJ 08332-2093
USA
We declare that the device described below - marked with CE - fulfills the relevant fundamental
EMC and safety requirements specified by the appropriate EU - Directive, with respect to the
design and construction of the commercialized version.
This declaration is invalid if modifications are performed on the device which has not been
certified by Wheaton Industries, Inc.
Designation of the device: Small / Mini Roller Apparatus
Relevant Directives: EMC 89/336/EEC as amended by 92/31EEC and 93/68/EEC
Standards: EN 50082-1
EN 55011 (CISPR 11)
EN 61000-4-2
ENV 50140
EN 61000-4-4
Relevant Directives: LVD 73/23/EEC as amended by 93/68/EEC
Standards: EN 61010-1; 1993, including Amendment 1
_____ ________ 01/23/2014
Gregory Bianco, Date
Vice President, Quality Management Systems
& Strategic Sourcing
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