Wheatstone Corporation Bridge 2001 User manual

Bridge 2001
Digital Audio
Network Router
Technical
Manual
Wheatstone Corporation
July 2001

600 Industrial Drive
New Bern, North Carolina 28562
tel [phone] / fax [phone]
Bridge 2001 Digital Audio Network RouterBridge 2001 Digital Audio Network Router
Bridge 2001 Digital Audio Network RouterBridge 2001 Digital Audio Network Router
Bridge 2001 Digital Audio Network Router
©2001 Wheatstone Corporation

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2001 / Jul 2001
Attention!
FF
FF
Federal Communications Commission (FCC)ederal Communications Commission (FCC)
ederal Communications Commission (FCC)ederal Communications Commission (FCC)
ederal Communications Commission (FCC)
Compliance Notice:Compliance Notice:
Compliance Notice:Compliance Notice:
Compliance Notice:
Radio FRadio F
Radio FRadio F
Radio Frequency Noticerequency Notice
requency Noticerequency Notice
requency Notice
NOTE:NOTE:
NOTE:NOTE:
NOTE: This equipment has been tested and found to comply with the
limitsforaClassAdigitaldevice,pursuanttoPart15oftheFCCrules.These
limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment.
This equipment, generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instruction manual,
maycauseharmfulinterferencetoradiocommunications.Operationofthis
equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own
expense.
!
This is Class A product. In a domestic environment,This is Class A product. In a domestic environment,
This is Class A product. In a domestic environment,This is Class A product. In a domestic environment,
This is Class A product. In a domestic environment,
this product may cause radio interference, in which case,this product may cause radio interference, in which case,
this product may cause radio interference, in which case,this product may cause radio interference, in which case,
this product may cause radio interference, in which case,
the user may be required to take appropriate measures.the user may be required to take appropriate measures.
the user may be required to take appropriate measures.the user may be required to take appropriate measures.
the user may be required to take appropriate measures.
This equipment must be installed and wired properly in order to assure
compliance with FCC regulations.
Caution!Caution!
Caution!Caution!
Caution! Any modifications not expressly approved in writing byAny modifications not expressly approved in writing by
Any modifications not expressly approved in writing byAny modifications not expressly approved in writing by
Any modifications not expressly approved in writing by
Wheatstone Corporation could void the user's authority to operateWheatstone Corporation could void the user's authority to operate
Wheatstone Corporation could void the user's authority to operateWheatstone Corporation could void the user's authority to operate
Wheatstone Corporation could void the user's authority to operate
this equipment.this equipment.
this equipment.this equipment.
this equipment.

page Contents – 1
2001 / Jul 2001
CONTENTS
Bridge 2001
Technical Manual
TableofContents
Chapter 1 – General Information
Introduction ................................................................................ 1-2
Power Supply ............................................................................. 1-3
Power Supply Cable Pinout.................................................................................... 1-3
Failsafe Dual Redundant Supply............................................................................ 1-4
Energizing ............................................................................................................... 1-4
I/O Connections.......................................................................... 1-5
The Insulation Displacement Connector System ................................................... 1-5
Digital Audio Connections ...................................................................................... 1-6
Unbalanced Analog Connections ........................................................................... 1-6
Unbalanced Digital Connections (SPDIF) .............................................................. 1-7
Chapter 2 - Hardware
Chassis/BackplaneOverview ................................................... 2-4
Chassis Configuration Guidelines ........................................... 2-5
Audio Slots.............................................................................................................. 2-5
Reserved Slots ....................................................................................................... 2-5
BackplaneTermination.............................................................. 2-5
Digital Input Card (AES-2024)
Overview ..................................................................................... 2-6
AES Input Interface .................................................................... 2-6
Internal Programming Options ................................................. 2-6
Status LED’s ............................................................................... 2-7
Hook-Ups
DB-25 - Digital Audio Connections......................................................................... 2-8
2DB-25 - Digital Audio Connections....................................................................... 2-8
8 BNC - Digital Audio Connections ...................................................................... 2-10
8 RJ-45 - Digital Audio Connections .................................................................... 2-10
DB Panel Pinout Drawing ........................................................ 2-12
2DB Panel Pinout Drawing .................................................... 2-12a
8 BNC Panel Pinout Drawing ................................................ 2-12b
8 RJ Panel Pinout Drawing.................................................... 2-12c
2001 / Aug 03
2001 / Oct 03

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2001 / Jul 2001
CONTENTS
Analog Input Card (ADI-2001)
Overview ................................................................................... 2-13
Analog Input Interface ............................................................. 2-13
Internal Programming Options ............................................... 2-13
Status LED’s ............................................................................. 2-14
Hook-Ups
Upper DB-25 - Analog Audio Connections........................................................... 2-15
Lower DB-25 - Analog Audio Connections........................................................... 2-15
8 RJ-45 - Analog Audio Connections ................................................................... 2-16
2DB Panel Pinout Drawing ...................................................... 2-17
8 RJ Panel Pinout Drawing...................................................... 2-18
Digital Output Card (DO-2001)
Overview ................................................................................... 2-19
AES Output Interface ............................................................... 2-19
AES Channel Status Implementation ..................................... 2-19
Internal Programming Options ............................................... 2-20
Status LED’s ............................................................................. 2-21
Hook-Ups
DB-25 - Digital Audio Connections....................................................................... 2-22
8 BNC - Digital Audio Connections ...................................................................... 2-22
8 RJ-45 - Digital Audio Connections .................................................................... 2-23
DB Panel Pinout Drawing ........................................................ 2-24
8 BNC Panel Pinout Drawing .................................................. 2-25
8 RJ Panel Pinout Drawing...................................................... 2-26
Analog Output Card (AO-2001)
Overview ................................................................................... 2-27
Analog Output Interface .......................................................... 2-27
Internal Programming Options ............................................... 2-27
Status LED’s ............................................................................. 2-28
Hook-Ups
Upper DB-25 - Analog Audio Connections........................................................... 2-29
Lower DB-25 - Analog Audio Connections........................................................... 2-29
8 RJ-45 - Analog Audio Connections ................................................................... 2-30
2DB Panel Pinout Drawing ...................................................... 2-31
8 RJ Panel Pinout Drawing...................................................... 2-32
Host CPU (CPU-2001)
Overview ................................................................................... 2-33
Multi CPU/Failover CPU Systems ........................................... 2-33
CPU-2001 BIOS Settings/Format ............................................ 2-33

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2001 / Jul 2001
CONTENTS
Ethernet IP Addressing ........................................................... 2-34
Ethernet Interface Wiring ........................................................ 2-34
Internal Programming Options ............................................... 2-34
Switch Settings ........................................................................ 2-35
DIPSW1-SW4 - 485 Termination.......................................................................... 2-35
SW5 - CPU Reset................................................................................................. 2-35
DIPSW6 - Utility Switches .................................................................................... 2-35
DIPSW7 - Rack ID ................................................................................................ 2-35
DIPSW8 pos.1 - Autodetect.................................................................................. 2-35
SW9 - Master Select............................................................................................. 2-36
Jumper Settings ....................................................................... 2-36
J1 - RS-232 GND.................................................................................................. 2-36
J4 - AGND to DGND............................................................................................. 2-36
J5 - FPGA PGM.................................................................................................... 2-36
J6 - 48 or 44.1 kHz Sample Rate Select .............................................................. 2-36
Serial Interface Ports ............................................................... 2-36
Status LED’s ............................................................................. 2-37
Hook-Ups
Left “A” DB-9 - Serial Interface Port1 Connections .............................................. 2-38
Right “B” DB-9 - Serial Interface Port 2 Connections........................................... 2-38
RJ-45 - Ethernet Connections .............................................................................. 2-38
Typical Ethernet Cable ............................................................ 2-39
Typical Crossover Cable ......................................................... 2-39
PWIH Panel Pinout Drawing.................................................... 2-40
Audio Network Card (OAN-2001)
Overview ................................................................................... 2-41
Internal Programming Options ............................................... 2-42
Switch Settings ........................................................................ 2-42
DIPSW1-SW4 - 485 Termination.......................................................................... 2-42
DIPSW5 position Local/Remote (Clock Sources) ................................................ 2-43
DIPSW5 position Secondary/Primary................................................................... 2-43
DIPSW5 position 48 kHz / 44.1 kHz..................................................................... 2-43
DIPSW5 position Fiber/CAT5 ............................................................................... 2-43
SW6 - Reset.......................................................................................................... 2-43
DIPSW7 - Rack ID ................................................................................................ 2-44
Jumper Settings ....................................................................... 2-44
J1 - Ethernet Mode Setting................................................................................... 2-44
J2 - Reset.............................................................................................................. 2-44
J3, J5 - Clock Selection ........................................................................................ 2-45
Status LED’s ............................................................................. 2-46
Hook-Ups
Upper “A” DB-9 - Serial Interface Port1 Connections .......................................... 2-47
Lower “B” DB-9 - Serial Interface Port 2 Connections ......................................... 2-47
RJ-45 - Ethernet Connections .............................................................................. 2-47
CAT5 Crossover Cable for OAN to OAN Connections ......... 2-47
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2001 / Apr 03

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2001 / Jul 2001
CONTENTS
Optical Fiber Interface ............................................................. 2-48
Connector Type .................................................................................................... 2-48
Optical Fiber ......................................................................................................... 2-48
ONI Panel Pinout Drawing....................................................... 2-49
Stacking Card (CEX-2001)
Overview ................................................................................... 2-50
Configuring the Virtual Chassis ............................................. 2-50
TDM Assignment .................................................................................................. 2-50
CEX-2001 Rack ID ............................................................................................... 2-51
CEX-2001 Configuration Rules ............................................................................ 2-51
Internal Programming Options ............................................... 2-51
Switch Settings ........................................................................ 2-51
DIPSW1-not used ................................................................................................. 2-51
SW2 - Reset.......................................................................................................... 2-51
DIPSW3 - TDM Assign/Rack ID ........................................................................... 2-51
Jumper Settings ....................................................................... 2-52
J1 - Crystal Select................................................................................................. 2-52
J2 - Reset.............................................................................................................. 2-52
Status LED’s ............................................................................. 2-53
Hook-Ups .................................................................................. 2-54
Logic I/O Card (LIO-2001)
Overview ................................................................................... 2-55
Input Ports ................................................................................ 2-55
Output Ports ............................................................................. 2-56
Typical Input/Output Circuit.................................................... 2-56
SoftwareProgramming............................................................ 2-57
Internal Programming Options ............................................... 2-57
Jumper/DipswitchSettings ..................................................... 2-57
Status LED’s ............................................................................. 2-58
Hook-Ups .................................................................................. 2-59
Upper “A” DB-25 - Logic In Ports Connections .................................................... 2-59
Lower “B” DB-25 - Logic Out Ports Connections ................................................. 2-59
LIO Panel Pinout Drawing ....................................................... 2-61
Quad Audio Network Card (QAT-2001)
Overview ................................................................................... 2-62
Internal Programming Options ............................................... 2-64
Switch Settings ........................................................................ 2-64
DIPSW1, SW2, SW4 & SW5 - 485 Termination .................................................. 2-64
DIPSW7 - Fiber/CAT5 Ports A-B-C-D .................................................................. 2-65
DIPSW8 - Primary/Secondary Ports A-B-C-D...................................................... 2-65
DIPSW9 - Local/Remote (Clock Source) Ports A-B-C-D ..................................... 2-65
DIPSW10 - Audio/Console (Port Type) Ports A-B-C-D........................................ 2-65
2001 / Sep 03

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2001 / Jul 2001
CONTENTS
SW3 - Reset............................................................................................................. 2-65
DIPSW6 - Rack ID ................................................................................................... 2-66
Jumper Settings ...........................................................................2-66
J1 - Factory Use Only - Reset ................................................................................. 2-66
J2 - Factory Use Only - Watchdog Disable ............................................................. 2-66
J3 - Sample Rate Select - 48kHz/44.1kHz .............................................................. 2-66
Status LED’s .................................................................................2-67
Hook-Ups
Upper “A” DB-9 - Serial Interface Port1 Connections ............................................. 2-69
Lower “B” DB-9 - Serial Interface Port 2 Connections ............................................ 2-69
“A”, “B”, “C”, “D” RJ-45 - CAT5 Audio Network Connections .................................. 2-69
CAT5 Crossover Cable for QAT to QAT Connections ..............2-69
QCT Panel Pinout Drawing..........................................................2-70
QOT Panel Pinout Drawing .........................................................2-71
Digital Signal Processor Card (DSP-2001)
Overview .......................................................................................2-72
Internal Programming Options ...................................................2-72
Switch Settings ............................................................................2-73
SW1 - DSP Reset Switch ........................................................................................ 2-73
Jumper Settings ...........................................................................2-73
J1 - Factory Use Only - Watchdog Reset................................................................ 2-73
J2 - Factory Use Only - Watchdog Reset................................................................ 2-73
J3 - Factory Use Only - Watchdog Disable ............................................................. 2-73
Status LED’s .................................................................................2-74
Microphone Card (MIC-2001)
Overview .......................................................................................2-75
Analog Input Interface .................................................................2-75
Internal Programming Options ...................................................2-75
Status LED’s .................................................................................2-76
Hook-Ups
Upper DB-25 - Analog Audio Input Connections..................................................... 2-77
Lower DB-25 - Analog Audio Output Connections.................................................. 2-77
8 RJ-45 - Analog Audio Connections ...................................................................... 2-78
2DB Panel Pinout Drawing ..........................................................2-79
8 RJ Panel Pinout Drawing..........................................................2-80
2001 / Oct 03

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2001 / Jul 2001
CONTENTS
Chapter 3 - Controller Devices
XP Configuration GUI ...................................................................3-2
XY Controller GUI..........................................................................3-3
XY Rack Controller........................................................................3-3
Wheatstone Console XY Controller.............................................3-4
XY Controller Settings ..................................................................3-4
Setting an XY Controller Termination....................................................................... 3-4
Setting an XY Controller Address............................................................................. 3-4
XY Controller Signal Visibility......................................................3-5
XY Controller RS-485 Connections .............................................3-5
Overview ................................................................................................................... 3-5
Serial Port Options.................................................................................................... 3-6
Cable Wiring ............................................................................................................. 3-6
Typical RS-485 Cable Specifications ..........................................3-6
XY Controller RS-485 Cable Pinouts ...........................................3-6
Wheatstone Console Interface.....................................................3-7
Wheatstone Console RS-485 Connections.................................3-7
Console RS-485 Cable Pinouts....................................................3-7
Console CPU Module Settings.....................................................3-8
Console Address ...................................................................................................... 3-8
RS-485 Select / Termination .................................................................................... 3-8
Chapter 4 - XPoint Software Setup Guide
Bridge 2001 Ethernet/IP Address Quick Start ...........................4-2a
Ethernet Cabling ...................................................................................................... 4-2a
Default IP Address................................................................................................... 4-2a
Changing your PC’s IP Address .............................................................................. 4-2a
Changing the Bridge 2001’s IP Address ................................................................. 4-2a
Configuring IP Address in X-Point Software ........................................................... 4-2b
Saving the Bridge 2001 Configuration..................................................................... 4-2b
Getting Started ..............................................................................4-2
GUI Log-In......................................................................................4-2
Passwords ................................................................................................................ 4-2
Connection Between the Configuration GUI and Master Rack.4-3
System Configuration Menus ......................................................4-6
Tier Configuration ..................................................................................................... 4-6
Rack Configuration ................................................................................................... 4-7
Adding a Card to a Rack .......................................................................................... 4-7
Card/SignalDefinition ............................................................................................... 4-8
Audio Network Card Definition .............................................................................. 4-8
CPU Card Definition .............................................................................................. 4-9
Output Card Definition ........................................................................................... 4-9
2001 / Oct 03

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2001 / Jul 2001
CONTENTS
Input Card Definition .......................................................................................... 4-10
Viewing Defined Source & Destination Signals ................................................ 4-10
Configuration Rules and Recommendations........................................................ 4-11
Completing the Configuration ............................................................................... 4-11
Saving Your Configuration................................................................................. 4-11
Config.txt File..................................................................................................... 4-11
Signal Definition....................................................................... 4-14
Configuring Logic I/O .............................................................. 4-15
Overview ............................................................................................................... 4-15
Routable Logic ................................................................................................... 4-15
Trigger Port Logic .............................................................................................. 4-15
Routable Logic Signal Definitions......................................................................... 4-16
Defining Routable Logic Functions....................................................................... 4-17
Viewing Defined Logic Signals ............................................................................. 4-17
Configuring Triggered Port Logic ......................................................................... 4-18
Signal Locking.......................................................................... 4-19
Salvo Definition ........................................................................ 4-20
XY Rack or Console XY Controller Configuration ................ 4-21
ConsoleConfiguration ............................................................ 4-22
Special Functions - Console Locks ...................................................................... 4-22
Console Presets ................................................................................................... 4-22
XY GUI Controller Configuration ............................................ 4-23
Main Menu Summary ............................................................... 4-24
Glossary
Terminology............................................................................... G-1
Appendices
Appendix 1
Configuring the 2001 Switch Network Parameters .................A-3
Appendix 2
Failover CPU Configuration /Operation ...................................A-6
Appendix 3
Replacement Parts List .............................................................A-9
2001 / Oct 03