Whelen Engineering Company 5G Series User manual

Page 1
4.25"
1.25" RADIUS1.25" RADIUS
MOUNTING HOLE
(CUT-OUT)
MOUNTING SURFACE
51 Winthrop Road,
Chester, Connecticut 06412-0684
Phone: [phone]
Fax: [phone]
©2004 Whelen Engineering Company Inc.
Form No.13895D (062807)
Automotive: Lightheads
Installation Guide:
5G Series Brake/Tail/Turn Lighthead
®
ENGINEERING COMPANY INC.
Internet: www.whelen.com
Sales e-mail: auto[email protected]om
Canadian Sales e-mail: [e-mail]
Customer Service e-mail: [e-mail]
Installation:
1. After marking onto the mounting
surface the measurements shown
here, drill the two 1.25” radius holes,
then cut out the center area as
shown.
2. Install the rubber grommet into the
vehicle, then snap the lighthead into
the rubber grommet.
3. Extend the wires to your power
source.
Wiring:
WARNING! All customer supplied wires that connect to the positive terminal of the battery must be sized to
supply at least 125% of the maximum operating current and FUSED at the battery to carry that load. DO NOT
USE CIRCUIT BREAKERS WITH THIS PRODUCT!
This lighthead will replace your vehicles Brake/Tail/Turn light. To wire the lighthead, follow the wiring diagram shown.
For warranty information regarding this product, visit www.whelen.com/warranty
4.25"
1.25" RADIUS1.25" RADIUS
MOUNTING HOLE
(CUT-OUT)
MOUNTING SURFACE
51 Winthrop Road,
Chester, Connecticut 06412-0684
Phone: [phone]
Fax: [phone]
©2004 Whelen Engineering Company Inc.
Form No.13895D (062807)
Automotive: Lightheads
Installation Guide:
5G Series Brake/Tail/Turn Lighthead
®
ENGINEERING COMPANY INC.
Internet: www.whelen.com
Sales e-mail: auto[email protected]om
Canadian Sales e-mail: [e-mail]
Customer Service e-mail: [e-mail]
Installation:
1. After marking onto the mounting
surface the measurements shown
here, drill the two 1.25” radius holes,
then cut out the center area as
shown.
2. Install the rubber grommet into the
vehicle, then snap the lighthead into
the rubber grommet.
3. Extend the wires to your power
source.
Wiring:
WARNING! All customer supplied wires that connect to the positive terminal of the battery must be sized to
supply at least 125% of the maximum operating current and FUSED at the battery to carry that load. DO NOT
USE CIRCUIT BREAKERS WITH THIS PRODUCT!
This lighthead will replace your vehicles Brake/Tail/Turn light. To wire the lighthead, follow the wiring diagram shown.
For warranty information regarding this product, visit www.whelen.com/warranty

Page 2
INPUT CURRENT
320 mA
20 mA
BRAKE / High -
TAIL / Low -
INPUT VOLTAGE
12.8V DC ± 20%
12.8V DC ± 20%
BRAKE -
TAIL -
3.20
7.45
01-0663852-R0
01-0663852-50
01-0663852-RT
ASSY / LED B/T/T - RED01-0263797-R0
1
ASSY / LED B/T/T - CLEAR
ASSY / LED B/T/T - RED ( ) Truck Connector
01-0263797-50
01-0263797-RT
1
GROMMET MOUNT B/T/T - RED
GROMMET MOUNT B/T/T - CLEAR
GROMMET MOUNT B/T/T - RED ( )
Truck Connector
11
1
121-0064188-00 GROMMET
2
3
4
ITEM PART NUMBER DESCRIPTION
QTYQTY QTY
1
4
231
(With Truck Connector)
BROWN +12 VDC / TAIL / LOW
GROUNDWHITE
YELLOW +12 VDC / BRAKE / HIGH
BROWN +12 VDC / TAIL / LOW
WHITE / GROUND
RED +12 VDC / BRAKE / HIGH
INPUT CURRENT
320 mA
20 mA
BRAKE / High -
TAIL / Low -
INPUT VOLTAGE
12.8V DC ± 20%
12.8V DC ± 20%
BRAKE -
TAIL -
3.20
7.45
01-0663852-R0
01-0663852-50
01-0663852-RT
ASSY / LED B/T/T - RED01-0263797-R0
1
ASSY / LED B/T/T - CLEAR
ASSY / LED B/T/T - RED ( ) Truck Connector
01-0263797-50
01-0263797-RT
1
GROMMET MOUNT B/T/T - RED
GROMMET MOUNT B/T/T - CLEAR
GROMMET MOUNT B/T/T - RED ( )
Truck Connector
11
1
121-0064188-00 GROMMET
2
3
4
ITEM PART NUMBER DESCRIPTION
QTYQTY QTY
1
4
231
(With Truck Connector)
BROWN +12 VDC / TAIL / LOW
GROUND
WHITE
YELLOW +12 VDC / BRAKE / HIGH
BROWN +12 VDC / TAIL / LOW
WHITE / GROUND
RED +12 VDC / BRAKE / HIGH