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Whelen Engineering Company M2FNDR User manual

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Page 1
©2009 Whelen Engineering Company Inc.
Form No.14282 (032509)
Route 145, Winthrop Road,
Chester, Connecticut 06412
Phone: (860) 526-9504
Fax: (860) 526-4078
Automotive: Lightheads
Installation Guide: Fender Mounting Bracket
Model M2FNDR for TIR3 Series Lighthead
2008/2009 Harley-Davidson®
®
ENGINEERING COMPANY INC.
Internet: www.whelen.com
Sales e-mail: autosale@whelen.com
Canadian Sales e-mail: autocan@whelen.com
Customer Service e-mail: custserv@whelen.com
Installation:
1. First remove the reflector from the rubber bumper located inside the
front guard.
2. Now cut and remove just enough rubber from the rear of the bumper
to fit the bracket (Fig. 1).
3. Slide the mounting bracket behind the guard and secure the flange,
lightheads and anchor plate to the bracket using the two supplied 8-32
X 5/8 Phillips Pan Head Metal Screws (Figs. 2 & 3).
4. Extend the wires toward the headlight assembly (see reverse).
WARNING! All customer supplied wires that connect to the positive
terminal of the battery must be sized to supply at least 125% of the
maximum operating current and FUSED at the battery to carry that
load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!
IMPORTANT! It is the responsibility of the installation technician to
make sure that the installation and operation of this product will not
interfere with or compromise the operation or efficiency of any
vehicle equipment!
For warranty information regarding this product, visit www.whelen.com/warranty
Fig. 1 Cut and remove rubber.
Bracket
Fig. 2
©2009 Whelen Engineering Company Inc.
Form No.14282 (032509)
Route 145, Winthrop Road,
Chester, Connecticut 06412
Phone: (860) 526-9504
Fax: (860) 526-4078
Automotive: Lightheads
Installation Guide: Fender Mounting Bracket
Model M2FNDR for TIR3 Series Lighthead
2008/2009 Harley-Davidson®
®
ENGINEERING COMPANY INC.
Internet: www.whelen.com
Sales e-mail: autosale@whelen.com
Canadian Sales e-mail: autocan@whelen.com
Customer Service e-mail: custserv@whelen.com
Installation:
1. First remove the reflector from the rubber bumper located inside the
front guard.
2. Now cut and remove just enough rubber from the rear of the bumper
to fit the bracket (Fig. 1).
3. Slide the mounting bracket behind the guard and secure the flange,
lightheads and anchor plate to the bracket using the two supplied 8-32
X 5/8 Phillips Pan Head Metal Screws (Figs. 2 & 3).
4. Extend the wires toward the headlight assembly (see reverse).
WARNING! All customer supplied wires that connect to the positive
terminal of the battery must be sized to supply at least 125% of the
maximum operating current and FUSED at the battery to carry that
load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!
IMPORTANT! It is the responsibility of the installation technician to
make sure that the installation and operation of this product will not
interfere with or compromise the operation or efficiency of any
vehicle equipment!
For warranty information regarding this product, visit www.whelen.com/warranty
Fig. 1 Cut and remove rubber.
Bracket
Fig. 2
Page 2
8-32 X 5/8
PPHMS SS
FLANGE
ANCHOR
PLATE
LIGHTHEADS
(not included)
MOUNTING
BRACKET
Fig. 3
UPPER FLASHERS
FRONT FORK
Wiring:
WARNING! For this installation you will secure the lightheads wires to the
vehicle’s brake line. You must be absolutely sure that when you attach the wires
they do not bind or interfere with the brake line or any other vehicle components
when the wheel is turned. Also take care not to run the wires too close to the tire.
1. Extend the wires toward the headlight assembly where they will connect to the
terminals that power the upper front flashers. As you extend the lighthead wires, first
secure them to the chrome guard the lighthead is mounted onto with ty-wraps or
other suitable fasteners as shown (Fig. 3). You will want to run the wires behind the
chrome guard and front fork so they will
not show.
2. Run the wires along the path of the
brake line and secure them to the
brake line making sure the wire has
plenty of play in it and will not
interfere in any way with the brake
line or other wiring
when the wheel is
turned.
3. Extend the wires up to the headlight assembly where you will connect them to the same circuit that controls the upper front flashers. Refer to your motorcycle
manual and the manual that comes with the lighthead for proper wiring.
8-32 X 5/8
PPHMS SS
FLANGE
ANCHOR
PLATE
LIGHTHEADS
(not included)
MOUNTING
BRACKET
Fig. 3
UPPER FLASHERS
FRONT FORK
Wiring:
WARNING! For this installation you will secure the lightheads wires to the
vehicle’s brake line. You must be absolutely sure that when you attach the wires
they do not bind or interfere with the brake line or any other vehicle components
when the wheel is turned. Also take care not to run the wires too close to the tire.
1. Extend the wires toward the headlight assembly where they will connect to the
terminals that power the upper front flashers. As you extend the lighthead wires, first
secure them to the chrome guard the lighthead is mounted onto with ty-wraps or
other suitable fasteners as shown (Fig. 3). You will want to run the wires behind the
chrome guard and front fork so they will
not show.
2. Run the wires along the path of the
brake line and secure them to the
brake line making sure the wire has
plenty of play in it and will not
interfere in any way with the brake
line or other wiring
when the wheel is
turned.
3. Extend the wires up to the headlight assembly where you will connect them to the same circuit that controls the upper front flashers. Refer to your motorcycle
manual and the manual that comes with the lighthead for proper wiring.