Whispbar K440w User manual

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1

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K440W

Fitting Kit

EN Fitting Instructions for Basic Carrier

x 4 x 4 x 4 x 4

x 1 x 1 x 4 x 1

Revision No: 10J 1

Fitting Kit K440W

MAX kgs (lbs)

W/P WHD

Volkswagen

Caddy Maxi, 5dr Van 08-14 ZA 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy Maxi, 5dr Van 08-14 EU 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy Maxi, 5dr Van 08-14 CN 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy Maxi, 5dr Van 08-Nov 15 NZ 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy Maxi, 5dr Van 08-Nov 15 AU 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy Maxi, 5dr Van 15-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy Maxi, 5dr Van 15-+ CN 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy Maxi, 5dr Van 15-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy Maxi, 5dr Van 15-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy Maxi, 5dr Van 15-+ ZA 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy SWB, 4dr Van 15-+ CN 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy SWB, 4dr Van 15-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy SWB, 4dr Van Dec 15-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy SWB, 4dr Van Dec 15-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy SWB, 5dr Van 15-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)

Caddy SWB, 5dr Van 15-+ CN 75 kgs (165 lbs) 75 kgs (165 lbs)

Caddy SWB, 5dr Van Dec 15-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)

Caddy SWB, 5dr Van Dec 15-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)

Caddy Trendline, 4dr Van 15-+ ZA 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy Trendline, 5dr Van 10-14 AU 75 kgs (165 lbs) 75 kgs (165 lbs)

Caddy Trendline, 5dr Van 10-14 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)

Caddy Trendline, 5dr Van 15-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)

Caddy, 4dr Van 03-14 ZA 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy, 4dr Van 04-14 AU 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy, 4dr Van 04-14 EU 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy, 4dr Van 04-14 NZ 75 kgs (165 lbs) 100 kgs (220 lbs)

Caddy, 4dr Van 04-14 CN 75 kgs (165 lbs) 100 kgs (220 lbs)

Renault

Kangoo Maxi, 5dr Van 08-+ AU 75 kgs (165 lbs) 80 kgs (176 lbs)

Kangoo Maxi, 5dr Van 08-+ EU 75 kgs (165 lbs) 80 kgs (176 lbs)

Kangoo Maxi, 5dr Van 08-+ ZA 75 kgs (165 lbs) 80 kgs (176 lbs)

Kangoo Maxi, 5dr Van 08-+ CN 75 kgs (165 lbs) 80 kgs (176 lbs)

Ford

Transit Connect, 5dr Van 02-14 EU 75 kgs (165 lbs) 75 kgs (165 lbs)

Transit Connect, 5dr Van 09-14 US 75 kgs (165 lbs) 75 kgs (165 lbs)

2

Fitting Kit K440W

X

A B C 1 2 3

Caddy Maxi, 5dr Van 08-14 (ZA) - 100mm 860mm 818mm 790mm 782mm

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"

Caddy Maxi, 5dr Van 08-14 (EU) - 100mm 860mm 818mm 790mm 782mm

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"

Caddy Maxi, 5dr Van 08-14 (CN) - 100mm 860mm 818mm 790mm 782mm

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"

Caddy Maxi, 5dr Van 08-Nov 15 (NZ) - 100mm 860mm 818mm 790mm 782mm

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"

Caddy Maxi, 5dr Van 08-Nov 15 (AU) - 100mm 860mm 818mm 790mm 782mm

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"

Caddy Maxi, 5dr Van 15-+ (AU) - 100mm 860mm 818mm 790mm 782mm

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"

Caddy Maxi, 5dr Van 15-+ (CN) - 100mm 860mm 818mm 790mm 782mm

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"

Caddy Maxi, 5dr Van 15-+ (EU) - 100mm 860mm 818mm 790mm 782mm

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"

Caddy Maxi, 5dr Van 15-+ (NZ) - 100mm 860mm 818mm 790mm 782mm

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"

Caddy Maxi, 5dr Van 15-+ (ZA) - 100mm 860mm 818mm 790mm 782mm

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"

Caddy SWB, 4dr Van 15-+ (CN) 70mm 835mm 1450mm 818mm 790mm 770mm

2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 31 1/8ths" 30 5/16ths"

Caddy SWB, 4dr Van 15-+ (EU) 70mm 835mm 1450mm 818mm 790mm 770mm

2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 31 1/8ths" 30 5/16ths"

Caddy SWB, 4dr Van Dec 15-+ (AU) 70mm 835mm 1450mm 818mm 790mm 770mm

2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 31 1/8ths" 30 5/16ths"

Caddy SWB, 4dr Van Dec 15-+ (NZ) 70mm 835mm 1450mm 818mm 790mm 770mm

2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 31 1/8ths" 30 5/16ths"

Caddy SWB, 5dr Van 15-+ (EU) 100mm 860mm - 818mm 790mm -

3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -

3

Fitting Kit K440W

Caddy SWB, 5dr Van 15-+ (CN) 100mm 860mm - 818mm 790mm -

3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -

Caddy SWB, 5dr Van Dec 15-+ (AU) 100mm 860mm - 818mm 790mm -

3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -

Caddy SWB, 5dr Van Dec 15-+ (NZ) 100mm 860mm - 818mm 790mm -

3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -

Caddy Trendline, 4dr Van 15-+ (ZA) 70mm 835mm 1450mm 818mm 790mm 770mm

2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 31 1/8ths" 30 5/16ths"

Caddy Trendline, 5dr Van 10-14 (AU) 100mm 860mm - 818mm 790mm -

3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -

Caddy Trendline, 5dr Van 10-14 (ZA) 100mm 860mm - 818mm 790mm -

3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -

Caddy Trendline, 5dr Van 15-+ (ZA) 100mm 860mm - 818mm 790mm -

3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -

Caddy, 4dr Van 03-14 (ZA) - 100mm 860mm 818mm 790mm -

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" -

Caddy, 4dr Van 04-14 (AU) - 100mm 860mm 818mm 790mm -

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" -

Caddy, 4dr Van 04-14 (EU) - 100mm 860mm 818mm 790mm -

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" -

Caddy, 4dr Van 04-14 (NZ) - 100mm 860mm 818mm 790mm -

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" -

Caddy, 4dr Van 04-14 (CN) - 100mm 860mm 818mm 790mm -

- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" -

Kangoo Maxi, 5dr Van 08-+ (AU) - 1440mm - 905mm 905mm -

- 56 11/16ths" - 35 5/8ths" 35 5/8ths" -

Kangoo Maxi, 5dr Van 08-+ (EU) - 1440mm - 905mm 905mm -

- 56 11/16ths" - 35 5/8ths" 35 5/8ths" -

Kangoo Maxi, 5dr Van 08-+ (ZA) - 1440mm - 905mm 905mm -

- 56 11/16ths" - 35 5/8ths" 35 5/8ths" -

Kangoo Maxi, 5dr Van 08-+ (CN) - 1440mm - 905mm 905mm -

- 56 11/16ths" - 35 5/8ths" 35 5/8ths" -

Transit Connect, 5dr Van 02-14 (EU) - 990mm - 794mm 794mm -

- 39" - 31 1/4ths" 31 1/4ths" -

Transit Connect, 5dr Van 09-14 (US) - 990mm - 794mm 794mm -

- 39" - 31 1/4ths" 31 1/4ths" -

4

Fitting Kit EN

K440W

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

●Use keys to remove covers.

5

Fitting Kit EN

K440W

●Use hex screwdriver to reverse adjusting

screw 10 turns.

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment method.

●Ensure each end of the crossbar is

adjusted equally.

●Adjust crossbar in or out to suit vehicle.

Refer to the crossbar instructions for

crossbar adjustment.

●Attaches to factory-fitted mounting points

●Please check the front of this manual for

information relating specifically to your

vehicle.

6

Fitting Kit EN

K440W

●Tighten adjusting screw to 3 Nm (2.2 ft lb)

hand tight.

●Remove plastic clamp block by gripping bar

leg with fingers and push firmly with

thumbs until clamp block drops out behind

leg.

●Select plastic internal block (from fitting kit)

and insert into foot.

7

Fitting Kit EN

K440W

●Fit rubber pad (supplied with crossbar) to

foot.

●Make sure the pad fits into the holes

underneath the foot.

●Repeat for all legs.

Fitment

●Open or remove fixed-point covers.

●NOTE: Ford and Volkswagen only

8

Fitting Kit EN

K440W

●NOTE: Renault only

●Select grubscrews and screw into the

vehicle's fixed points.

●For additional weather protection, apply

silicon sealant in and around fixed point

hole and grubscrew (sealant not supplied).

●Place M8 washer over grubscrew.

●Fit nut to grubscrew.

●Repeat for all four positions.

●Place crossbar foot over grubscrews.

9

Fitting Kit EN

K440W

●Tighten the plastic knob. The side with the

nut showing should be facing up.

●Ensure the plastic knob is in the position

shown when fully tightened.

●Repeat for all four positions.

●Check crossbar is securely attached to the

vehicle.

●Use keys to fit and lock covers

10