Whispbar K612W User manual

K612W
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 8 x 4 x 4 x 4
x 4 x 4 x 4 x 1
x 4 x 4
Revision No: 6F 1

Fitting Kit K612W
MAX kgs (lbs)
W/P WHD
Opel
Combo C, 5dr Van 01-11 CN 75 kgs (165 lbs) 100 kgs (220 lbs)
Combo, 5dr Van 01-11 ZA 75 kgs (165 lbs) 100 kgs (220 lbs)
Vauxhall
Combo C, 5dr Van 01-11 CN 75 kgs (165 lbs) 100 kgs (220 lbs)
Holden
Combo XC, 5dr Van 01-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Combo XC, 5dr Van 01-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Renault
Master MWB, 4dr Van 10-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Master MWB, 4dr Van 10-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Master MWB, 4dr Van 10-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Master MWB, 4dr Van 10-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Master MWB, 4dr Van 10-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Master MWB, 4dr Van 10-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
2

Fitting Kit K612W
X
A B C 1 2 3
Combo C, 5dr Van 01-11 (CN) 220mm 1040mm - 910mm 915mm -
8 11/16ths" 40 15/16ths" - 35 13/16ths" 36" -
Combo C, 5dr Van 01-11 (CN) 220mm 1040mm - 910mm 915mm -
8 11/16ths" 40 15/16ths" - 35 13/16ths" 36" -
Combo XC, 5dr Van 01-+ (AU) 220mm 1040mm - 910mm 915mm -
8 11/16ths" 40 15/16ths" - 35 13/16ths" 36" -
Combo XC, 5dr Van 01-+ (NZ) 220mm 1040mm - 910mm 915mm -
8 11/16ths" 40 15/16ths" - 35 13/16ths" 36" -
Combo, 5dr Van 01-11 (ZA) 220mm 1040mm - 910mm 915mm -
8 11/16ths" 40 15/16ths" - 35 13/16ths" 36" -
Master MWB, 4dr Van 10-+ (EU) 160mm 1050mm - 1150mm 1150mm -
6 5/16ths" 41 5/16ths" - 45 1/4ths" 45 1/4ths" -
Master MWB, 4dr Van 10-+ (EU) 160mm 1050mm 1720mm 1150mm 1150mm 1150mm
6 5/16ths" 41 5/16ths" 67 11/16ths" 45 1/4ths" 45 1/4ths" 45 1/4ths"
Master MWB, 4dr Van 10-+ (AU) 160mm 1050mm - 1150mm 1150mm -
6 5/16ths" 41 5/16ths" - 45 1/4ths" 45 1/4ths" -
Master MWB, 4dr Van 10-+ (AU) 160mm 1050mm 1720mm 1150mm 1150mm 1150mm
6 5/16ths" 41 5/16ths" 67 11/16ths" 45 1/4ths" 45 1/4ths" 45 1/4ths"
Master MWB, 4dr Van 10-+ (NZ) 160mm 1050mm - 1150mm 1150mm -
6 5/16ths" 41 5/16ths" - 45 1/4ths" 45 1/4ths" -
Master MWB, 4dr Van 10-+ (NZ) 160mm 1050mm 1720mm 1150mm 1150mm 1150mm
6 5/16ths" 41 5/16ths" 67 11/16ths" 45 1/4ths" 45 1/4ths" 45 1/4ths"
3

Fitting Kit EN
K612W
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
4

Fitting Kit EN
K612W
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Please check the front of this manual for
information relating specifically to your
vehicle.
5

Fitting Kit EN
K612W
●Tighten adjusting screw to 3 Nm (2.2 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
6

Fitting Kit EN
K612W
●Fit rubber pad (supplied with crossbar) to
foot.
●Make sure the pad fits into the holes
underneath the foot.
Fitment
●Locate vehicle's fixed points.
●Fixed point may vary to those pictured.
●Open or remove fixed-point covers.
●Sort hex bolts into lengths. Choose correct
length for your vehicle.
●A = Master Van
B = Combo Van
C = Not applicable unless advised
7

Fitting Kit EN
K612W
●Place large flat washer onto bolt.
●Install bolt with washer up through the
fixed-point from inside vehicle.
NOTE: May require holding in place by a
second person or sticky tape.
●Apply silicon sealant.
●Place rubber seal over bolt thread as
shown.
8

Fitting Kit EN
K612W
●Place second flat washer over rubber seal.
●Screw flange nut onto hex bolt.
●Tighten flange nut using 10mm (3/8")
spanner provided.
●Do not over tighten.
9

Fitting Kit EN
K612W
●Check seal is secure.
NOTE: If seal has slid out from under
washer, loosen flange nut slightly.
●Place crossbar foot over grubscrews.
●Tighten the plastic knob. The side with the
nut showing should be facing up.
10