Whispbar K991W User manual

K991W
Fitting Kit
EN Fitting Instructions for Basic Carrier CAUTION: Professional
installation recommended
x 2 x 1 x 1 x 4
x 4 x 1 x 4 x 4
x 8 x 1 x 4
Revision No: 1A 1

Fitting Kit K991W
MAX kgs (lbs)
W/P WHD
Toyota
Hilux Double Cab, 4dr Ute 16-+ ZA 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Double Cab, 4dr Ute 16-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Double Cab, 4dr Ute Oct 15-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Double Cab, 4dr Ute Oct 15-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Extra Cab, 4dr Ute 16-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Extra Cab, 4dr Ute 16-+ ZA 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Extra Cab, 4dr Ute Oct 15-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Extra Cab, 4dr Ute Oct 15-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Single Cab, 2dr Ute 16-+ EU 35 kgs (77 lbs) 50 kgs (110 lbs)
Hilux Single Cab, 2dr Ute 16-+ ZA 35 kgs (77 lbs) 50 kgs (110 lbs)
Hilux Single Cab, 2dr Ute Oct 15-+ AU 35 kgs (77 lbs) 50 kgs (110 lbs)
Hilux Single Cab, 2dr Ute Oct 15-+ NZ 35 kgs (77 lbs) 50 kgs (110 lbs)
2

Fitting Kit K991W
X
A B C 1 2 3
Hilux Double Cab, 4dr Ute 16-+ (ZA) -125mm 620mm - 885mm 880mm -
-4 -15/16ths" 24 7/16ths" - 34 13/16ths" 34 5/8ths" -
Hilux Double Cab, 4dr Ute 16-+ (EU) -125mm 620mm - 885mm 880mm -
-4 -15/16ths" 24 7/16ths" - 34 13/16ths" 34 5/8ths" -
Hilux Double Cab, 4dr Ute Oct 15-+ (AU) -125mm 620mm - 885mm 880mm -
-4 -15/16ths" 24 7/16ths" - 34 13/16ths" 34 5/8ths" -
Hilux Double Cab, 4dr Ute Oct 15-+ (NZ) -125mm 620mm - 885mm 880mm -
-4 -15/16ths" 24 7/16ths" - 34 13/16ths" 34 5/8ths" -
Hilux Extra Cab, 4dr Ute 16-+ (EU) -350mm 300mm - 885mm 885mm -
-13 -3/4ths" 11 13/16ths" - 34 13/16ths" 34 13/16ths" -
Hilux Extra Cab, 4dr Ute 16-+ (ZA) -350mm 300mm - 885mm 885mm -
-13 -3/4ths" 11 13/16ths" - 34 13/16ths" 34 13/16ths" -
Hilux Extra Cab, 4dr Ute Oct 15-+ (AU) -350mm 300mm - 885mm 885mm -
-13 -3/4ths" 11 13/16ths" - 34 13/16ths" 34 13/16ths" -
Hilux Extra Cab, 4dr Ute Oct 15-+ (NZ) -350mm 300mm - 885mm 885mm -
-13 -3/4ths" 11 13/16ths" - 34 13/16ths" 34 13/16ths" -
Hilux Single Cab, 2dr Ute 16-+ (EU) -200mm - - 885mm - -
-7 -7/8ths" - - 34 13/16ths" - -
Hilux Single Cab, 2dr Ute 16-+ (ZA) -200mm - - 885mm - -
-7 -7/8ths" - - 34 13/16ths" - -
Hilux Single Cab, 2dr Ute Oct 15-+ (AU) -200mm - - 885mm - -
-7 -7/8ths" - - 34 13/16ths" - -
Hilux Single Cab, 2dr Ute Oct 15-+ (NZ) -200mm - - 885mm - -
-7 -7/8ths" - - 34 13/16ths" - -
3

Fitting Kit EN
K991W
Items you will require:
●Tape measure
Pen
Flat-head screwdriver
Craft knife
Side cutters or tin snips
Hammer
8mm (3/8") punch
Cordless drill
Depth stop
Vacuum cleaner
Rust inhibitor
Small paint brush
Neutral cure silicon sealant
Rivet gun
Attention:
●Attaches with riveted mounts under rubber
ditch mould. Professional installation
advised.
4

Fitting Kit EN
K991W
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
5

Fitting Kit EN
K991W
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Adjust crossbar in or out to suit vehicle.
●Please check the front of this manual for
information relating specifically to your
vehicle.
6

Fitting Kit EN
K991W
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
●CAUTION:
●RECOMMENDED POSITION DUE TO
AIRBAGS IN ROOF:
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Apply masking tape to vehicle roof in all
four positions.
●Mark reference point on masking tape with
a pen.
7

Fitting Kit EN
K991W
Permanent Mount Fitment
●Carefully cut tape to seperate ditch mould
from roof.
●Repeat for all four positions.
●Line up the centre hole in the mounting
block with the marked reference points.
●Wrap tape around rubber ditch mould to
mark end position of mount.
●Ditch mould held at each end by:
●Front:
●Plastic retaining clip
●Rear:
●Double sided tape
8

Fitting Kit EN
K991W
●Apply protective tape as shown.
●Carefully remove ditch mould at the front
position with flat-head screwdriver.
●Unhook rubber ditch mould from plastic
retaining clip (A) and double sided tape (B).
Lift ditch mould up and out of the channel.
●Completely remove from the vehicle.
●The rubber ditch mould is to be re-installed
on the vehicle later.
●Turn rubber ditch mould over.
●Place on a workbench.
From the bottom, cut 3/4 of the way
through the rubber ditch mould as shown.
Blade should contact steel strip.
9

Fitting Kit EN
K991W
●Carefully cut rubber ditch mould between
faces along steel strip.
A = Top face
B = Bottom face
●A = Top
B = Bottom
C = Steel strip
D = Removed excess
●Check fit.
10