Whispbar K621 User manual

Fitting Kit
K621
ES
ESES
ES
Instrucciones de montaje para el
sistema de transporte.
F
FF
F
Instructions de montage pour Basic
Carrier
GB
GBGB
GB
Fitting Instructions for Basic Carrier
x 4 x 4 x 2 x 2
x 4 x 4 x 4 x 4
x 1 x 1
1
Revision No: 1A

Fitting Kit
K621
GB
MAX lbs
MAX lbs
W/P WHD W/P WHD
Mercedes
CLS Class W219, 4dr Sedan 04- 10 EU 165 165 CLS Class W219, 4dr Sedan 05- 10 ZA 165 165
CLS Class W219, 4dr Sedan 05- 10 US 165 165 CLS Class W219, 4dr Sedan 05- 10 NZ 165 165
CLS Class W219, 4dr Sedan 05- 10 AU 165 165 S Class W221, 4dr Sedan 06-+ ZA 165 165
S Class W221, 4dr Sedan 06-+ US 165 165 S Class W221, 4dr Sedan 06-+ EU 165 165
S Class W221, 4dr Sedan 06-+ NZ 165 165 S Class W221, 4dr Sedan 06-+ AU 165 165
2

Fitting Kit
K621
GB
First Time Installation
Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
This kit fits type A, B, C and D.
These instructions show type A crossbar
fitted. They also apply to type B, C and D.
Use keys to remove covers.
3

Fitting Kit
K621
GB
Use hex screwdriver to reverse adjusting
screw 10 turns.
Press adjusting screw and pull crossbar legs
out. Refer to the crossbar instructions for
crossbar adjustment.
Ensure each end of the crossbar is adjusted
equally.
Attaches to factory-fitted mounting points
Please check the rear of this manual for
information relating specifically to your
vehicle.
Adjust crossbar in or out to suit vehicle.
Refer to the crossbar instructions for
crossbar adjustment.
4

Fitting Kit
K621
GB
Tighten adjusting screw to 5 Nm (3.7 ft lb).
Remove plastic clamp block by gripping bar
leg with fingers and push firmly with thumbs
until clamp block drops out behind leg.
Select plastic internal block (from fitting kit)
and insert into foot.
5

Fitting Kit
K621
GB
Repeat for all four positions.
Open or remove fixed-point covers.
Install adaptor onto vehicle.
Repeat for all four positions.
Sort M6 grubscrews into lengths.
A = Mercedes CLS Class
B = Mercedes S Class
C = Not applicable unless advised
6

Fitting Kit
K621
GB
Screw grubscrew into adaptor using hex key.
Tighten firmly.
Repeat for all four positions.
Fitment
Refer to the underside of the pad for the part
number.
Letters refer to the pad part numbers and
position.
Pad Part Number:
A = 11-04-224
B = 11-04-225
7

Fitting Kit
K621
GB
Close all fixed-point covers so they rest on
the grubscrew and place pads over
grubscrews.
It is important to put the pads in the correct
position on the vehicle.
Place crossbars on pads ensuring the pads
fit into the holes underneath the foot and the
grubscrew pass through the hole in the foot.
8

Fitting Kit
K621
GB
All Configurations:
Tighten the red plastic knob. The side with
the nut showing should be facing up.
Ensure the red plastic knob is in the position
shown when fully tightened.
Repeat for all four positions.
Check crossbar is securely attached to the
vehicle.
Use keys to fit and lock covers
9

Fitting Kit
K621
GB
CAUTION:
CAUTION:CAUTION:
CAUTION:
Recheck all fasteners immediately after a load is
Recheck all fasteners immediately after a load is Recheck all fasteners immediately after a load is
Recheck all fasteners immediately after a load is
applied to the crossbars.
applied to the crossbars.applied to the crossbars.
applied to the crossbars.
Regularly check screws are tight.
Regularly check screws are tight.Regularly check screws are tight.
Regularly check screws are tight.
10